Bending machine for spring production
By designing a transparent shading device isolation mechanism and setting a heating device in the spring bending machine to improve the toughness of the wire, the problems of unsafe use, dust-prone and poor bending effect in the prior art are solved, and the spring quality is improved.
Patent Information
- Application Number
- CN202421826649.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Most of the existing spring bending machines are exposed, and are unsafe to use, easy to enter dust, and the toughness and bending effect of the wire are poor, affecting the quality of the spring.
A spring-produced bending machine is designed, using a transparent shading device to isolate each mechanism from the outside, and a heating device is provided in the wire feeding mechanism to improve the toughness and bending effect of the wire.
The insulation mechanism is used to improve the safety of use and dust protection, and the toughness and bending effect of the wire are improved through the heating device, thereby improving the quality of the spring after bending.
Smart Images

Figure CN222944381U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of spring bending, and in particular relates to a bending machine for spring production. Background Art
[0002] During the production process, the spring needs to be bent by a compression spring machine, that is, through the combined movement of the wire feeding roller, the upper and lower diameter rods, the pitch rod and the cutter, it can be wound into cylindrical compression springs of various shapes such as variable diameter and variable pitch. The compression spring machine is generally composed of a host, a control system, a motor power unit, auxiliary devices, and ancillary equipment. The compression spring machine control system is mainly composed of a bus, a CPU, a power supply, a memory, an operation panel and a display screen, a position control unit, a programmable controller logic control unit, and a data input / output interface.
[0003] However, the wire feeding mechanism, cutting mechanism and bending mechanism of the existing spring bending machinery are mostly exposed to the outside, which is not safe to use, and dust is easy to enter the mechanisms, making it inconvenient to clean. In addition, the wire feeding mechanism directly straightens the wire, and the toughness and bending effect of the wire are not good enough, which affects the quality of the spring after bending. Utility Model Content
[0004] The purpose of the utility model is to provide a bending machine for spring production to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bending machine for spring production, comprising a machine body, a mounting seat is installed at the bottom of the machine body, a bracket is installed on one side of the mounting seat, a control device is installed on the top of the bracket, a wire feeding mechanism, a bending mechanism, a cutting mechanism and an adjusting mechanism are installed on the machine body, and a shielding device is provided on the outside of the machine body, a connecting component is provided between the shielding device and the machine body, the connecting component comprises a slide groove provided on both sides of the machine body and a slider matching the slide groove, the slider is installed on the inner side of the shielding device, a notch is provided on the shielding device, a rotating door is rotatably connected in the notch through a damping shaft, and a handle is installed on the rotating door;
[0006] A heating device is installed at the input end of the wire feeding mechanism, a heating disk is installed at the top and the bottom of the heating device, and a heating tube is installed inside the heating disk.
[0007] Preferably, the wire feeding mechanism comprises a lower wire feeding wheel, an upper wire feeding wheel and a first driving device, the first driving device is installed inside the machine body, and at least two groups of the lower wire feeding wheels and the upper wire feeding wheels are provided, and at least two groups of the lower wire feeding wheels and the upper wire feeding wheels are provided correspondingly;
[0008] The first driving device includes a second motor, a driving gear rotatably connected to the second motor, and two driven gears meshing with the driving gear. The two driven gears are fixedly connected to the lower wire feeding wheel and the upper wire feeding wheel respectively.
[0009] Preferably, the bending mechanism includes a third cylinder, a third motor installed at the telescopic end of the third cylinder, and a rotating rod connected to the driving end of the third motor, and the third cylinder and the third motor are both installed inside the machine body.
[0010] Preferably, the cutting mechanism comprises a cutter and a second driving device for driving the cutter to move, the cutter is arranged on the top of the rotating rod, the second driving device comprises a first motor and an eccentric wheel rotatably connected to the first motor, and the cutter is fixed on the eccentric wheel;
[0011] The eccentric wheel and the first motor are both installed inside the machine body, a sliding seat is installed on the front surface wall of the machine body, and the cutter extends to the outside of the machine body and is slidably connected with the sliding seat.
[0012] Preferably, the adjusting mechanism includes an upper adjusting device and a lower adjusting device, the upper adjusting device is configured as a first cylinder and an upper diameter rod installed on the telescopic end of the first cylinder, the lower adjusting device is configured as a second cylinder and a lower diameter rod installed on the telescopic end of the second cylinder, and the upper adjusting device and the lower adjusting device are respectively inclinedly arranged on one side of the rotating rod.
[0013] Preferably, a fixing frame is installed inside the machine body, and the second motor, the third cylinder and the first motor are all installed on the fixing frame.
[0014] Preferably, a storage box is provided at the bottom of the bending mechanism, a feed hopper is provided at the top of the storage box, and discharge ports are provided on both sides of the bottom of the storage box.
[0015] Preferably, an adjusting rod is installed on the top of the machine body, and a lighting lamp is installed on the end of the adjusting rod.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] (1) The utility model provides a transparent shielding device, which is installed on the outside of the machine body by means of a slide groove and a slider, so as to separate each mechanism from the outside. The shielding device is transparent to facilitate observation by the staff. The shielding device can be opened by rotating the rotating door upward to facilitate adjustment of each mechanism of the bending machine. The use is safer and more convenient, and it also plays a role in dust prevention.
[0018] (2) The utility model provides a heating device, and the heating tube in the heating plate heats the wire. After the wire is heated by the heating tube, its toughness and bending effect are improved, thereby ensuring the quality of the spring after bending. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a right side sectional view of the utility model;
[0021] Figure 3 It is a left side sectional view of the utility model;
[0022] Figure 4 It is a front view of the utility model;
[0023] Figure 5 It is a left view of the utility model;
[0024] Figure 6 It is a top view of the shielding device of the utility model.
[0025] In the figure: 1-body; 2-slide; 21-cutter; 22-eccentric wheel; 23-first motor; 3-first cylinder; 31-upper diameter rod; 4-second cylinder; 41-lower diameter rod; 5-control device; 6-bracket; 7-storage box; 71-feed hopper; 72-discharge port; 8-mounting seat; 9-lower wire feeding wheel; 10-heating device; 101-heating plate; 11-chute; 12-upper wire feeding wheel; 121-driven gear; 13-illumination lamp; 14-adjusting rod; 15-second motor; 151-driving gear; 16-fixed frame; 17-third cylinder; 18-third motor; 181-rotating rod; 19-shielding device; 191-rotating door; 192-handle; 193-slider. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-Figure 6As shown, the utility model provides the following technical solutions: a spring production bending machine, including a body 1, a mounting seat 8 is installed at the bottom of the body 1, a bracket 6 is installed on one side of the mounting seat 8, and a control device 5 is installed on the top of the bracket 6. The control device 5 mainly includes a bus, a CPU, a power supply, a memory, an operation panel and a display screen, a position control unit, a programmable controller logic control unit and a data input / output interface (not shown in the figure, this is a prior art means, and will not be repeated here). The control device 5 is mainly used to control the operation of each mechanism. The body 1 is installed with The machine body 1 includes a wire feeding mechanism, a bending mechanism, a cutting mechanism and an adjusting mechanism, and a shielding device 19 is provided on the outside of the machine body 1. The shielding device 19 is made of a transparent visible material, which is convenient for the staff to observe during processing. A connecting component is provided between the shielding device 19 and the machine body 1. The connecting component includes a slide groove 11 provided on both sides of the machine body 1 and a slider 193 matching the slide groove 11. The slider 193 is installed on the inner side of the shielding device 19. A notch is provided on the shielding device 19. A rotating door 191 is rotatably connected in the notch through a damping shaft, and a handle 192 is installed on the rotating door 191.
[0028] A heating device 10 is installed at the input end of the wire feeding mechanism. An opening for accommodating the heating device 10 is provided on one side of the shielding device 19 to facilitate the sliding installation of the shielding device 19. Heating disks 101 are installed on the top and bottom of the heating device 10, and a heating tube is installed inside the heating disk 101.
[0029] The wire feeding mechanism includes a lower wire feeding wheel 9, an upper wire feeding wheel 12 and a first driving device, the first driving device is installed inside the machine body 1, and at least two groups of lower wire feeding wheels 9 and upper wire feeding wheels 12 are provided, and at least two groups of lower wire feeding wheels 9 and upper wire feeding wheels 12 are provided correspondingly;
[0030] The first driving device includes a second motor 15, a driving gear 151 rotatably connected to the second motor 15, and two driven gears 121 meshing with the driving gear 151. The two driven gears 121 are fixedly connected to the lower wire feeding wheel 9 and the upper wire feeding wheel 12, respectively.
[0031] In view of the above, when using the bending machine produced by the spring, the slider 193 inside the shielding device 19 is slid into the slide grooves 11 on both sides of the machine body 1 to complete the installation of the shielding device 19, making the bending machine safer to use and having a dust-proof effect. When the bending machine needs to be adjusted, the rotating door 191 is rotated by the handle 192 to open the rotating door 191 upwards, and the bending machine can be adjusted and inspected from the notch;
[0032] When processing the spring, one end of the wire is passed through the heating device 10, and after being heated by the heating tube in the heating disk 101, the wire is placed between the lower wire feeding wheel 9 and the upper wire feeding wheel 12. At this time, the control device 5 starts the second motor 15, and the second motor 15 drives the driving gear 151 to rotate, and the driving gear 151 drives the two driven gears 121 to rotate, and the two driven gears 121 respectively drive the lower wire feeding wheel 9 and the upper wire feeding wheel 12 to rotate towards each other, so as to straighten and convey the wire, and process it through the wire feeding mechanism, bending mechanism, cutting mechanism and adjustment mechanism.
[0033] Specifically, Figure 1 and Figure 2 As shown, in one embodiment, regarding the above-mentioned bending mechanism:
[0034] The bending mechanism includes a third cylinder 17 , a third motor 18 installed at the telescopic end of the third cylinder 17 , and a rotating rod 181 connected to the driving end of the third motor 18 . The third cylinder 17 and the third motor 18 are both installed inside the machine body 1 .
[0035] In view of the above, when the bending mechanism in the utility model is working, when the wire feeding mechanism conveys the wire to the bottom of the rotating rod 181, the wire is pressed against the wire by the adjusting mechanism. At this time, the third motor 18 and the third cylinder 17 are started by the control device 5, and the third motor 18 drives the rotating rod 181 to rotate, so that the wire can be bent in a circle on the rotating rod 181 to form a spring. At the same time, the rotating rod 181 at one end of the third motor 18 is driven by the third cylinder 17 to extend outward, so that the wire can always be bent on the rotating rod 181, thereby completing the bending of the spring.
[0036] Specifically, Figure 1 and Figure 2 As shown, in one embodiment, regarding the above-mentioned cutting mechanism:
[0037] The cutting mechanism includes a cutter 21 and a second driving device for driving the cutter 21 to move. The cutter 21 is arranged on the top of the rotating rod 181. The second driving device includes a first motor 23 and an eccentric wheel 22 rotatably connected to the first motor 23. The cutter 21 is fixed on the eccentric wheel 22. The eccentric wheel 22, the cutter 21 and the first motor 23 are all connected with a rotating shaft.
[0038] The eccentric wheel 22 and the first motor 23 are both installed inside the machine body 1 . A slide seat 2 is installed on the front surface wall of the machine body 1 . The cutter 21 extends to the outside of the machine body 1 and is slidably connected to the slide seat 2 .
[0039] In view of the above, when the cutting mechanism in the utility model is working, when the bending mechanism completes the spring looping processing, the first motor 23 is started by the control device 5, and the first motor 23 drives the eccentric wheel 22 to rotate. Since the cutter 21 is eccentrically arranged, the eccentric wheel 22 can drive the cutter 21 to slide up and down on the slide 2. When the cutter 21 moves downward, the spring on the rotating rod 181 can be cut, thereby completing the cutting process of the processed spring.
[0040] Specifically, Figure 1 As shown, in one embodiment, regarding the above-mentioned adjustment mechanism:
[0041] The adjusting mechanism includes an upper adjusting device and a lower adjusting device. The upper adjusting device is configured as a first cylinder 3 and an upper diameter rod 31 installed at the telescopic end of the first cylinder 3. The lower adjusting device is configured as a second cylinder 4 and a lower diameter rod 41 installed at the telescopic end of the second cylinder 4. The upper adjusting device and the lower adjusting device are respectively inclinedly arranged on one side of the rotating rod 181.
[0042] In view of the above, when the adjusting mechanism in the utility model is working, the wire feeding mechanism conveys the wire to the bottom of the rotating rod 181, and the control device 5 starts the second cylinder 4 to push the lower circle diameter rod 41 until the lower circle diameter rod 41 is against the wire on the rotating rod 181. While the bending mechanism is making a circle, the first cylinder 3 pushes the upper circle diameter rod 31, so that the upper circle diameter rod 31 can limit the circle range of the wire. The upper circle diameter rod 31 and the lower circle diameter rod 41 are used in combination to ensure that the size of the processed spring meets the requirements.
[0043] In addition, if Figure 1-Figure 3 As shown, in the present invention, a fixing frame 16 is installed inside the body 1, and the fixing frame 16 is sequentially installed with a bearing plate from top to bottom, which is used to fix the second motor 15, the third cylinder 17 and the first motor 23, and the second motor 15, the third cylinder 17 and the first motor 23 are all installed on the fixing frame 16;
[0044] In order to store the processed springs, a storage box 7 is provided at the bottom of the bending mechanism, and a feed hopper 71 is provided at the top of the storage box 7. The feed hopper 71 is located below the bending mechanism, so that the spring can directly enter the storage box 7 from the feed hopper 71 after bending, and discharge ports 72 are provided on both sides of the bottom of the storage box 7. The discharge ports 72 are convenient for the staff to take out the springs, and a sealing door is hinged at the discharge port 72. When it is necessary to take out the springs, the sealing door is opened;
[0045] An adjusting rod 14 is installed on the top of the machine body 1. The adjusting rod 14 consists of a mounting seat and two rotatable support rods for easy adjustment. An illuminating lamp 13 is installed at the end of the adjusting rod 14 for lighting during processing.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bending machine for spring production, characterized in that: The invention comprises a machine body (1), a mounting seat (8) being mounted at the bottom of the machine body (1), a bracket (6) being mounted on one side of the mounting seat (8), a control device (5) being mounted on the top of the bracket (6), a wire feeding mechanism, a bending mechanism, a cutting mechanism and an adjusting mechanism being mounted on the machine body (1), and a shielding device (19) being mounted on the outer side of the machine body (1), a connecting component being arranged between the shielding device (19) and the machine body (1), the connecting component comprising a slide groove (11) being arranged on both sides of the machine body (1) and a slider (193) matching the slide groove (11), the slider (193) being mounted on the inner side of the shielding device (19), a notch being provided on the shielding device (19), a rotating door (191) being rotatably connected in the notch via a damping shaft, and a handle (192) being mounted on the rotating door (191); A heating device (10) is installed at the input end of the wire feeding mechanism, a heating disk (101) is installed at the top and bottom of the heating device (10), and a heating tube is installed inside the heating disk (101).
2. A bending machine for spring production according to claim 1, characterized in that: The wire feeding mechanism comprises a lower wire feeding wheel (9), an upper wire feeding wheel (12) and a first driving device, wherein the first driving device is installed inside the machine body (1), and at least two groups of the lower wire feeding wheel (9) and the upper wire feeding wheel (12) are provided, and at least two groups of the lower wire feeding wheel (9) and the upper wire feeding wheel (12) are provided correspondingly; The first driving device comprises a second motor (15), a driving gear (151) rotatably connected to the second motor (15), and two driven gears (121) meshing with the driving gear (151), wherein the two driven gears (121) are respectively fixedly connected to the lower wire feeding wheel (9) and the upper wire feeding wheel (12).
3. A bending machine for spring production according to claim 2, characterized in that: The bending mechanism comprises a third cylinder (17), a third motor (18) mounted on the telescopic end of the third cylinder (17), and a rotating rod (181) connected to the driving end of the third motor (18); the third cylinder (17) and the third motor (18) are both mounted inside the machine body (1).
4. A bending machine for spring production according to claim 3, characterized in that: The cutting mechanism comprises a cutter (21) and a second driving device for driving the cutter (21) to move, the cutter (21) being arranged on the top of the rotating rod (181), the second driving device comprising a first motor (23) and an eccentric wheel (22) rotatably connected to the first motor (23), and the cutter (21) being fixed on the eccentric wheel (22); The eccentric wheel (22) and the first motor (23) are both installed inside the machine body (1); a slide seat (2) is installed on the front surface wall of the machine body (1); and the cutter (21) extends to the outside of the machine body (1) and is slidably connected to the slide seat (2).
5. A bending machine for spring production according to claim 4, characterized in that: The adjustment mechanism comprises an upper adjustment device and a lower adjustment device, wherein the upper adjustment device is configured as a first cylinder (3) and an upper diameter rod (31) installed at the telescopic end of the first cylinder (3), and the lower adjustment device is configured as a second cylinder (4) and a lower diameter rod (41) installed at the telescopic end of the second cylinder (4), and the upper adjustment device and the lower adjustment device are respectively arranged obliquely on one side of the rotating rod (181).
6. A bending machine for spring production according to claim 5, characterized in that: A fixing frame (16) is installed inside the machine body (1), and the second motor (15), the third cylinder (17) and the first motor (23) are all installed on the fixing frame (16).
7. A bending machine for spring production according to claim 1, characterized in that: A storage box (7) is provided at the bottom of the bending mechanism, a feed hopper (71) is provided at the top of the storage box (7), and discharge ports (72) are provided on both sides of the bottom of the storage box (7).
8. A bending machine for spring production according to claim 1, characterized in that: An adjusting rod (14) is installed on the top of the machine body (1), and an illuminating lamp (13) is installed on the end of the adjusting rod (14).