Tapping fixing table for flange machining

By designing a tapping fixing table for flange processing using driving gears, driven gears, adjustment screws and limit sliders, the problem of insufficient positioning deviation and stability in traditional flange tapping is solved, and higher tapping accuracy and quality are achieved.

CN222944653UActive Publication Date: 2025-06-06JIAHUA HENGTONG (DALIAN) TECH DEV CO LTD
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Patent Information

Application Number
CN202421953237.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-06
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

During the traditional flange tapping process, relying on manual positioning leads to a deviation between the flange center and the center of the tapping tool, affecting the verticality and concentricity of the tapping, and failing to provide sufficient stability, resulting in flange shaking or rotating, affecting the quality and efficiency of tapping.

Method used

A tapping fixing table for flange processing is designed, which adopts a combination of driving gear, driven gear, adjustment screw, adjustment block, limit slider and fixing block. The output motor drives the gear system to rotate, and the adjustment screw and limit slider are used in combination to achieve stable positioning and clamping of the flange.

Benefits of technology

The tapping fixing table ensures the stable positioning and clamping of the flange through precise gears and adjustment mechanisms, avoids deviations, improves the accuracy and quality of tapping, and provides sufficient stability and improves working efficiency.

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Abstract

The utility model discloses a tapping fixing table for flange machining, which belongs to the technical field of flange tapping, and comprises a base, a fixing table is fixedly connected above the base, four supporting blocks are fixedly connected above the inner wall of the fixing table, the four supporting blocks respectively face to four directions, and the four supporting blocks are fixedly connected above the inner wall of the fixing table. And four adjusting screw rods are rotationally connected to the four sides of the fixing table correspondingly, and the four adjusting screw rods penetrate through the four supporting blocks correspondingly. According to the tapping fixing table for flange machining, by arranging a driving gear, driven gears, adjusting screws, adjusting blocks, limiting sliding blocks and fixing blocks, the driving gear rotates to drive the four driven gears to rotate, the four driven gears rotate to drive the four adjusting screws to rotate, and the adjusting screws rotate to drive the limiting sliding blocks to move in sliding grooves through the adjusting blocks; and the four limiting sliding blocks drive the four fixing blocks to get close to one another, the centering effect on the flange can be achieved, meanwhile, the stability of the flange during clamping is guaranteed, and the tapping effect is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of flange tapping, in particular to a tapping fixing table for flange processing. Background Art

[0002] Flanges are key parts for connecting pipes, valves, pressure vessels and other components, and their connection reliability and sealing performance are crucial. Therefore, flange tapping technology is an important link in the flange manufacturing process. The tapping quality directly affects the flange's connection strength and sealing effect. During the flange tapping process, it is crucial to ensure the stable clamping of the flange, which directly affects the accuracy and quality of the tapping. Traditional clamping methods often rely on manual positioning, and the positioning accuracy is greatly affected by the operator's skills and experience. It is easy to cause deviations between the flange center and the tapping tool center, affecting the verticality and concentricity of the tapping. In addition, traditional clamping methods may not provide sufficient stability, causing the flange to shake or rotate, affecting the tapping quality and efficiency. Utility Model Content

[0003] In order to overcome the above defects, the utility model provides a tapping fixing table for flange processing, which solves the problem that the traditional clamping method often relies on manual positioning, easily causes deviation between the flange center and the tapping tool center, and may not provide sufficient stability.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tapping fixed table for flange processing, comprising a base, a fixed table is fixedly connected to the top of the base, four support blocks are fixedly connected to the top of the inner wall of the fixed table, and the four support blocks face four directions respectively, and four adjusting screws are rotatably connected to the four sides of the fixed table, and the four adjusting screws respectively penetrate the four support blocks, and four driven gears are respectively provided at the ends of the four adjusting screws, and the outer walls of the adjusting screws are threadedly connected with adjusting blocks, and a limiting slider is fixedly connected to the top of the adjusting block, and four sliding grooves are opened above the fixed table, and the limiting slider slides in the sliding grooves, and a fixed block is fixedly connected to the top of the limiting slider, and a fixed head is fixedly connected to the end of the fixed block, and the number of the fixed blocks is four, and the fixed heads on the four fixed blocks are relatively positioned.

[0005] As a further solution of the utility model: an output motor is provided below the fixed platform, and an output end of the output motor passes through one end of the fixed platform and is fixedly connected with a driving gear, and the driving gear is meshed with four driven gears.

[0006] As a further solution of the utility model: a bracket is fixedly connected to the top of the fixed platform, a first adjusting arm is rotatably connected to the top of the bracket, a second adjusting arm is rotatably connected to one side of the first adjusting arm, and a tapping head is provided at the end of the second adjusting arm.

[0007] As a further solution of the utility model: a plurality of hinges are fixedly connected to both sides of the fixing platform, and the fixing platform is rotatably connected to a protective cover through two corresponding hinges.

[0008] As a further solution of the utility model: the number of the protective covers is two, two observation windows are respectively provided on one side of the two protective covers, and reserved grooves are provided at the positions of the tapping heads of the two protective covers.

[0009] As a further solution of the utility model: four pads are symmetrically fixedly connected to both sides of the fixing platform, and the size of the pads is adapted to the size of the protective cover.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. The tapping fixed table for flange processing is provided with a driving gear, a driven gear, an adjusting screw, an adjusting block, a limit slider and a fixed block. When the fixed table is used to fix the flange, the output motor drives the driving gear to rotate, the driving gear rotates to drive the four driven gears to rotate, the four driven gears rotate to drive the four adjusting screws to rotate, because the adjusting screw is threadedly connected to the adjusting block, the adjusting screw rotates to drive the limit slider to move in the slide groove through the adjusting block, and the four limit sliders drive the four fixed blocks to approach each other, which can not only play a centering role for the flange, but also ensure the stability of the flange when clamping, and ensure the tapping effect.

[0012] 2. The tapping fixed table for flange processing is provided with hinges, protective covers, observation windows, reserved grooves and pads. During the tapping process of the flange, two protective covers are supported on both sides of the fixed table by two sets of pads, and the two protective covers are rotated and closed on both sides of the fixed table by hinges. The reserved grooves on one side of the two protective covers do not affect the adjustment angle of the tapping head, and the drilling situation can be penetrated from the observation window. In this way, the splashing of debris during the tapping process is avoided to threaten the operator, thereby improving the practicality of the tapping fixed table. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0014] Figure 2 This is a structural schematic diagram of the positional relationship between the driving gear and the driven gear of the utility model;

[0015] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0016] In the figure: 1. base; 2. fixed platform; 3. support block; 4. adjusting screw; 5. driven gear; 6. adjusting block; 7. limit slider; 8. slide groove; 9. fixed block; 10. fixed head; 11. output motor; 12. driving gear; 13. bracket; 14. first adjusting arm; 15. second adjusting arm; 16. tapping head; 17. hinge; 18. protective cover; 19. observation window; 20. reserved groove; 21. pad. DETAILED DESCRIPTION

[0017] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0018] like Figure 1-3 As shown, the utility model provides a technical solution: a tapping fixed table for flange processing, comprising a base 1, a fixed table 2 is fixedly connected to the top of the base 1, a bracket 13 is fixedly connected to the top of the fixed table 2, a first adjusting arm 14 is rotatably connected to the top of the bracket 13, a second adjusting arm 15 is rotatably connected to one side of the first adjusting arm 14, a tapping head 16 is provided at the end of the second adjusting arm 15, through the cooperation of the first adjusting arm 14 and the second adjusting arm 15, the first adjusting arm 14 rotates above the bracket 13, and the second adjusting arm 15 rotates on one side of the first adjusting arm 14, in this way, the tapping position of the tapping head 16 can be adjusted, four support blocks 3 are fixedly connected to the top of the inner wall of the fixed table 2, the four support blocks 3 face four directions respectively, four sides of the fixed table 2 are rotatably connected to four adjusting screws 4, and the four adjusting screws The rod 4 passes through the four supporting blocks 3 respectively, and the ends of the four adjusting screws 4 are respectively provided with four driven gears 5. The outer wall of the adjusting screw 4 is threadedly connected with an adjusting block 6. Through the cooperation between the adjusting screw 4 and the adjusting block 6, the adjusting screw 4 rotates through the adjusting block 6 and the limit slider 7 to drive the four fixing blocks 9 to approach each other. The four fixing blocks 9 approach each other to clamp the flange, which can not only play a centering role and avoid the flange from being offset, but also ensure the stability of the flange when clamping. The upper part of the adjusting block 6 is fixedly connected with the limit slider 7. Four sliding grooves 8 are provided above the fixed platform 2. The limit slider 7 slides in the sliding groove 8. Through the cooperation between the limit slider 7 and the sliding groove 8, the limit slider 7 follows the adjusting block 6 in the sliding groove 8 to move along the inner wall of the fixed platform 2. In this way, the limit slider 7 is more stable during the movement.

[0019] A fixed block 9 is fixedly connected to the top of the limit slider 7, and a fixed head 10 is fixedly connected to the end of the fixed block 9. There are four fixed blocks 9, and the fixed heads 10 on the four fixed blocks 9 are relatively positioned. An output motor 11 is provided below the fixed platform 2, and the output end of the output motor 11 passes through the end of one side of the fixed platform 2 and is fixedly connected to a driving gear 12. The driving gear 12 is meshed with four driven gears 5. Through the cooperation between the driving gear 12 and the driven gear 5, the driving gear 12 drives the four driven gears 5 to rotate, and the four driven gears 5 rotate synchronously to drive the four adjusting screws 4 to rotate. This method is not only convenient to operate, but also enables the four fixed blocks 9 to be moved and clamped synchronously to improve the accuracy of tapping. A number of mating screws are fixedly connected to both sides of the fixed platform 2. Page 17, the fixed platform 2 is rotatably connected with a protective cover 18 through two corresponding hinges 17. There are two protective covers 18. Because the protective cover 18 is provided, when the fixed platform 2 is tapping, the two protective covers 18 are closed. After closing, the flange on the fixed platform 2 is protected to avoid debris splashing during tapping and posing a threat to the operator. Two observation windows 19 are respectively provided on one side of the two protective covers 18. The two protective covers 18 are located at the position of the tapping head 16 and have reserved grooves 20. Four pads 21 are symmetrically fixedly connected on both sides of the fixed platform 2. The size of the pads 21 is adapted to the size of the protective cover 18. Because the pads 21 are provided, the protective cover 18 is supported by the pads 21 in the open state to avoid excessive rotation of the protective cover 18, which is convenient for next use.

[0020] The working principle of the utility model is as follows: when performing flange tapping, the flange is placed between four fixed heads 10 on a fixed platform 2, the output motor 11 drives the driving gear 12 to rotate, the driving gear 12 drives four adjusting screws 4 to rotate through four driven gears 5, the four adjusting screws 4 rotate and drive four limit sliders 7 to move in four slide grooves 8 through four groups of adjusting blocks 6, so that the four fixing blocks 9 drive the four fixed heads 10 to approach each other to clamp and fix the flange, and then the two protective covers 18 are closed through two sets of pages 17, and after closing, the position of the tapping head 16 is adjusted at the reserved groove 20 through the cooperation of the first adjusting arm 14 and the second adjusting arm 15 to perform tapping.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0022] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A tapping fixture for flange processing, comprising a base (1), characterized in that: A fixed platform (2) is fixedly connected to the top of the base (1), and four support blocks (3) are fixedly connected to the top of the inner wall of the fixed platform (2), and the four support blocks (3) face four directions respectively. Four adjusting screws (4) are rotatably connected to the four sides of the fixed platform (2), and the four adjusting screws (4) respectively penetrate the four support blocks (3). Four driven gears (5) are respectively arranged at the ends of the four adjusting screws (4). An adjusting block (6) is threadedly connected to the outer wall of the adjusting screw (4). A limit slider (7) is fixedly connected to the top of the adjusting block (6). Four sliding grooves (8) are provided on the top of the fixed platform (2), and the limit slider (7) slides in the sliding grooves (8). A fixed block (9) is fixedly connected to the top of the limit slider (7), and a fixed head (10) is fixedly connected to the end of the fixed block (9). There are four fixed blocks (9), and the fixed heads (10) on the four fixed blocks (9) are relatively positioned.

2. The tapping fixing table for flange processing according to claim 1, characterized in that: An output motor (11) is provided below the fixed platform (2), and an output end of the output motor (11) passes through one end of the fixed platform (2) and is fixedly connected to a driving gear (12), and the driving gear (12) is meshed with four driven gears (5).

3. The tapping fixing table for flange processing according to claim 1, characterized in that: A bracket (13) is fixedly connected to the top of the fixed platform (2); a first adjustment arm (14) is rotatably connected to the top of the bracket (13); a second adjustment arm (15) is rotatably connected to one side of the first adjustment arm (14); a tapping head (16) is provided at the end of the second adjustment arm (15).

4. The tapping fixture for flange processing according to claim 3, characterized in that: A plurality of hinges (17) are fixedly connected to both sides of the fixed platform (2), and the fixed platform (2) is rotatably connected to a protective cover (18) via two corresponding hinges (17).

5. The tapping fixture for flange processing according to claim 4, characterized in that: The number of the protective covers (18) is two, and two observation windows (19) are respectively provided on one side of the two protective covers (18). The two protective covers (18) are provided with reserved grooves (20) at the positions of the tapping heads (16).

6. The tapping fixture for flange processing according to claim 4, characterized in that: Four pads (21) are symmetrically fixedly connected to the two sides of the fixing platform (2), and the size of the pads (21) is adapted to the size of the protective cover (18).