Arc welding equipment for three rows of clamps

By designing arc welding equipment for three-row fixtures, including exhaust gas boxes and filtering devices, the problem of waste gas not absorbed and filtered in time during welding is solved, and the safety and practicality of the welding process is improved.

CN222944690UActive Publication Date: 2025-06-06TIANJIN BINHAI IND CO LTD
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Patent Information

Application Number
CN202421469561.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-06-06
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

Existing arc welding equipment cannot absorb and filter the generated waste gas in time during welding, causing staff to inhale harmful gases and damage their lungs.

Method used

An arc welding equipment for three rows of fixtures is designed, including a workbench, exhaust tank, a pump, a suction cover and a filter device. The exhaust gas is pumped into the suction hood through a pump, and the exhaust gas is filtered using a filter device (coarse filter, fine filter and activated carbon adsorption net).

Benefits of technology

It effectively avoids the exhaust gas generated by the welding by staff, protects lung health, and improves the safety and practicality of the welding process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222944690U_ABST
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Abstract

The arc welding equipment comprises a workbench, a waste gas box is fixedly connected to the upper surface of the workbench, a gas inlet pipe is fixedly connected to one side of the waste gas box, a sucking pump is fixedly connected to one end of the gas inlet pipe, a conveying pipe is fixedly connected to one side of the sucking pump, and a connecting pipe is fixedly connected to one end of the conveying pipe; one end of the connecting pipe is fixedly connected with a plurality of air suction pipes, one ends of the air suction pipes are fixedly connected with air suction hoods, and arc welding heads are arranged in the air suction hoods. Harmful gas generated during welding can be pumped into the waste gas box through the gas pump and the gas suction cover, and the gas is filtered through the filter device in the waste gas box, so that the situation that the waste gas generated during welding cannot be timely absorbed and filtered during welding, so that a worker inhales the waste gas to injure lungs is avoided, and the welding quality is improved. And the material can be conveniently positioned through the clamp, so that welding is more convenient for workers, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of arc welding, in particular to arc welding equipment used for three-row clamps. Background Art

[0002] Arc welding machine, also known as arc welding transformer, is a special transformer that converts the AC power of the network voltage into low-voltage AC power suitable for arc welding. It consists of a main transformer and the required adjustment parts and indicating devices. It has the advantages of simple structure, easy manufacture and repair, low cost and high efficiency. However, its current waveform is a sine wave, and the output is an AC falling external characteristic. The arc stability is poor and the power factor is low, but the magnetic blow phenomenon rarely occurs, and the no-load loss is small. It is generally used in manual arc welding, submerged arc welding and tungsten inert gas arc welding.

[0003] When welding materials, existing arc welding equipment requires workers to manually dock the materials before welding. During welding, the exhaust gas generated by welding cannot be absorbed and filtered in time, which causes workers to inhale the exhaust gas and cause damage to their lungs. Therefore, it is urgent to design arc welding equipment for three-row clamps to solve the above problems. Utility Model Content

[0004] The utility model aims to provide arc welding equipment for three-row clamps to solve the above-mentioned deficiencies in the prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The arc welding equipment for three-row clamps comprises a workbench, the upper surface of the workbench is fixedly connected with an exhaust gas box, and one side of the exhaust gas box is fixedly connected with an air intake pipe, one end of the air intake pipe is fixedly connected with an exhaust pump, and one side of the exhaust pump is fixedly connected with a transmission pipe, one end of the transmission pipe is fixedly connected with a connecting pipe, one end of the connecting pipe is fixedly connected with a plurality of suction pipes, and one end of the suction pipe is fixedly connected with an suction hood, and an arc welding head is arranged inside the suction hood.

[0007] Preferably, a mechanical arm is fixedly connected to the upper surface of the workbench, and the end of the mechanical arm is fixedly connected to the suction hood.

[0008] Preferably, an air inlet hole is opened on one side of the exhaust gas box, and an air inlet pipe is fixedly connected inside the air inlet hole.

[0009] Preferably, a coarse filter, a fine filter and an activated carbon adsorption net are arranged inside the exhaust gas box, and support plates are fixedly connected to both sides of the coarse filter, the fine filter and the activated carbon adsorption net, a sealing plate is snap-connected to one side of the coarse filter, the fine filter and the activated carbon adsorption net, and a handle is fixedly connected to one side of the sealing plate.

[0010] Preferably, a fixing seat is fixedly connected to the upper surface of the workbench, and three groups of clamps are arranged on the upper surface of the fixing seat, and a plurality of supporting members are arranged between the three groups of clamps.

[0011] Preferably, a support frame is fixedly connected to the lower surface of the workbench, and pulleys are provided near the four corners of the support frame.

[0012] In the above technical scheme, the arc welding equipment for three-row clamps provided by the utility model has the following beneficial effects:

[0013] (1) The harmful gases generated during welding can be sucked into the exhaust gas box through the exhaust pump and the exhaust hood, and the gas is filtered through the filter device inside the exhaust gas box to avoid the exhaust gas generated by welding not being absorbed and filtered in time, which may cause damage to the lungs of workers due to inhalation of exhaust gas.

[0014] (2) The material can be positioned conveniently by the fixture, and the arc welding head is driven by the robotic arm to weld the material, thereby reducing the workload of the staff, making it more convenient for the staff to weld, and improving the practicality of the device.

[0015] (3) The exhaust gas can be efficiently filtered through the coarse filter, fine filter and activated carbon adsorption net inside the exhaust box. At the same time, the coarse filter, fine filter and activated carbon adsorption net can be quickly replaced, which effectively ensures people's safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0017] Figure 1 A three-dimensional schematic diagram of the overall structure of an arc welding device for three rows of clamps provided in accordance with the utility model.

[0018] Figure 2 A three-dimensional schematic diagram of the structure of an air extraction pump provided in an embodiment of the arc welding equipment for three rows of clamps of the utility model.

[0019] Figure 3 A three-dimensional schematic diagram of the cross-sectional structure of an exhaust gas box provided in an embodiment of the arc welding equipment for three rows of clamps of the utility model.

[0020] 1 workbench, 2 fixed seat, 3 support frame, 4 pulley, 5 exhaust box, 6 air inlet pipe, 7 vacuum pump, 8 connecting pipe, 9 suction pipe, 10 suction hood, 11 clamp, 12 support, 13 mechanical arm, 14 support plate, 15 coarse filter, 16 fine filter, 17 activated carbon adsorption net, 18 air outlet, 19 sealing plate, 20 handle, 21 transmission pipe, 22 air inlet, 23 arc welding head. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0022] like Figure 1-3 As shown, the arc welding equipment for three-row clamps provided by the embodiment of the utility model includes a workbench 1, an exhaust gas box 5 is fixedly connected to the upper surface of the workbench 1, and an air intake pipe 6 is fixedly connected to one side of the exhaust gas box 5, one end of the air intake pipe 6 is fixedly connected to an exhaust pump 7, and one side of the exhaust pump 7 is fixedly connected to a transmission pipe 21, and one end of the transmission pipe 21 is fixedly connected to a connecting pipe 8, one end of the connecting pipe 8 is fixedly connected to a plurality of suction pipes 9, and one end of the suction pipe 9 is fixedly connected to an exhaust hood 10, and an arc welding head 23 is arranged inside the exhaust hood 10.

[0023] Specifically, in the present embodiment, a workbench 1 is included, an exhaust gas box 5 is fixedly connected to the upper surface of the workbench 1, and an air intake pipe 6 is fixedly connected to one side of the exhaust gas box 5, the exhaust gas box 5 is used to contain and filter the exhaust gas, an exhaust pump 7 is fixedly connected to one end of the exhaust pipe 6, and a transmission pipe 21 is fixedly connected to one side of the exhaust pump 7, the exhaust pump 7 is used to extract the exhaust gas, so that the exhaust gas generated by welding enters the exhaust gas box 5 through the air intake pipe 6, one end of the transmission pipe 21 is fixedly connected to a connecting pipe 8, one end of the connecting pipe 8 is fixedly connected to a plurality of suction pipes 9, and one end of the suction pipe 9 is fixedly connected to an exhaust hood 10, an arc welding head 23 is arranged inside the suction hood 10, the exhaust hood 10 is used to absorb the exhaust gas generated during welding, and then enter the connecting pipe 8 through the suction pipe 9, then enter the transmission pipe 21 through the connecting pipe 8, and finally enter the exhaust gas box 5 through the air intake pipe 6.

[0024] The arc welding equipment for three-row clamps provided by the utility model can draw harmful gases generated during welding into the exhaust gas box 5 through the exhaust pump 7 and the exhaust hood 10, and filter the gases through the filtering device inside the exhaust gas box 5, so as to avoid failure to absorb and filter the exhaust gases generated by welding in time, thereby causing damage to the lungs of workers due to inhalation of exhaust gases.

[0025] In another embodiment provided by the utility model, a mechanical arm 13 is fixedly connected to the upper surface of the workbench 1, and the end of the mechanical arm 13 is fixedly connected to the exhaust hood 10. The mechanical arm is a multi-axis transmission and can be applicable to a variety of materials. The exhaust hood 10 has a hollow boss structure, which is convenient for absorbing exhaust gas generated by welding. The mechanical arm 13 can effectively reduce people's workload and improve welding accuracy.

[0026] In another embodiment provided by the utility model, an air inlet hole 22 is opened on one side of the exhaust gas box 5, and the air inlet pipe 6 is fixedly connected to the inside of the air inlet hole 22. The air inlet hole 22 is used for the entry of exhaust gas, and the air inlet pipe 6 can be connected to the air inlet hole 22 by plugging or threading.

[0027] In another embodiment provided by the utility model, a coarse filter 15, a fine filter 16 and an activated carbon adsorption net 17 are arranged inside the exhaust box 5, and the coarse filter 15, the fine filter 16 and the activated carbon adsorption net 17 are fixedly connected with a support plate 14 on both sides, and the support plate 14 can limit the coarse filter 15, the fine filter 16 and the activated carbon adsorption net 17, and the coarse filter 15, the fine filter 16 and the activated carbon adsorption net 17 are snap-connected with a sealing plate 19 on one side of the coarse filter 15, the fine filter 16 and the activated carbon adsorption net 17, and a handle 20 is fixedly connected to one side of the sealing plate 19, and the coarse filter 15, the fine filter 16 and the activated carbon adsorption net 17 can be pulled out of the exhaust box 5 by the handle 20, and then the coarse filter 15, the fine filter 16 and the activated carbon adsorption net 17 can be replaced, and the sealing plate 19 can prevent exhaust gas leakage, thereby further improving the practicability of the device.

[0028] In an embodiment provided by the utility model, a fixed seat 2 is fixedly connected to the upper surface of a workbench 1, and three groups of clamps 11 are arranged on the upper surface of the fixed seat 2, and a plurality of support members 12 are arranged between the three groups of clamps 11, and the support members 12 can support the materials to be processed, and the support members 12 have an automatic telescopic function and can be disassembled when not needed. The clamps 11 are used to clamp the materials to avoid shaking during the welding process, which may lead to failure of material welding and waste of resources.

[0029] In another embodiment provided by the utility model, a support frame 3 is fixedly connected to the lower surface of the workbench 1, and pulleys 4 are provided near the four corners of the support frame 3. The welding device as a whole can be moved by the pulleys 4. The support frame 3 is used to support various components to make the whole more stable.

[0030] Working principle: the material to be welded can be fixed by the cooperation between the clamp 11 and the support 12, and the arc welding head 23 is driven by the mechanical arm 13 to weld the material on the clamp 11. The exhaust gas generated during welding is allowed to enter the suction hood 10 through the vacuum pump 7, and then enters the exhaust box 5 through the suction pipe 9 and the connecting pipe 8, and finally enters the exhaust box 5 through the air inlet pipe 6. The exhaust gas inside the exhaust box 5 is first filtered through the coarse filter 15 to reduce larger particles in the exhaust gas, and then the exhaust gas is further filtered through the fine filter 16 to make the exhaust gas filtration more complete, and then the harmful gas inside the exhaust gas is adsorbed by the activated carbon adsorption 17, and finally discharged through the outlet 18.

[0031] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An arc welding device for three-row clamps, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to an exhaust gas box (5), and one side of the exhaust gas box (5) is fixedly connected to an air intake pipe (6), one end of the air intake pipe (6) is fixedly connected to an exhaust pump (7), and one side of the exhaust pump (7) is fixedly connected to a transmission pipe (21), one end of the transmission pipe (21) is fixedly connected to a connecting pipe (8), one end of the connecting pipe (8) is fixedly connected to a plurality of suction pipes (9), and one end of the suction pipe (9) is fixedly connected to an exhaust hood (10), and an arc welding head (23) is arranged inside the exhaust hood (10).

2. The arc welding equipment for three-row clamps according to claim 1, characterized in that: A mechanical arm (13) is fixedly connected to the upper surface of the workbench (1), and an end of the mechanical arm (13) is fixedly connected to the suction hood (10).

3. The arc welding equipment for three-row clamps according to claim 1, characterized in that: An air inlet hole (22) is provided on one side of the exhaust gas box (5), and an air inlet pipe (6) is fixedly connected inside the air inlet hole (22).

4. The arc welding equipment for three-row clamps according to claim 1, characterized in that: The waste gas box (5) is provided with a coarse filter (15), a fine filter (16) and an activated carbon adsorption net (17) inside, and both sides of the coarse filter (15), the fine filter (16) and the activated carbon adsorption net (17) are fixedly connected to a support plate (14), and one side of the coarse filter (15), the fine filter (16) and the activated carbon adsorption net (17) is snap-connected to a sealing plate (19), and one side of the sealing plate (19) is fixedly connected to a handle (20).

5. The arc welding equipment for three-row clamps according to claim 1, characterized in that: The upper surface of the workbench (1) is fixedly connected to a fixing seat (2), and three groups of clamps (11) are arranged on the upper surface of the fixing seat (2), and a plurality of support members (12) are arranged between the three groups of clamps (11).

6. The arc welding equipment for three-row clamps according to claim 1, characterized in that: The lower surface of the workbench (1) is fixedly connected to a support frame (3), and pulleys (4) are arranged near the four corners of the support frame (3).