Mechanical pipe welding device with high-temperature-resistant effect
By designing a mechanical welded pipe device using high-temperature resistant materials and reasonable heat dissipation structure, the problem of degradation of existing welded pipe devices in high-temperature environments is solved, efficient and reliable welding operations are achieved, and production efficiency and quality are improved.
Patent Information
- Application Number
- CN202421411864.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-06-20
AI Technical Summary
Existing welded pipe devices are difficult to work properly in high temperature environments, the materials may soften, deform or lose strength, electrical components may fail, resulting in reduced welding quality or damage to the device, and traditional devices are complex in structure and high in cost.
A mechanical welded pipe device with high temperature resistance effect was designed, using special high temperature resistant materials, a reasonable heat dissipation structure, and equipped with high temperature resistant electrical components, including the main frame of the welded pipe, a bracket table, pipe fitting push components, welding gun components, pipe fitting limit components and pipe fitting cooling box.
Welding operations can be carried out stably and reliably in high temperature environments, improving production efficiency and quality, reducing the cumbersomeness and labor costs of manual operations, ensuring the accuracy of welding and product qualification rate.
Smart Images
Figure CN222944761U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe welding devices, in particular to a mechanical pipe welding device with high temperature resistance effect. Background Art
[0002] In the fields of pipeline manufacturing, petrochemicals, energy transportation, etc., the quality and performance of welded pipes are directly related to the safe, stable and efficient operation of the entire system. In these fields, welding operations are often required in high-temperature environments, which puts higher high-temperature resistance requirements on welded pipe devices. Specifically, some special working environments, such as high-temperature furnaces, heat exchangers, etc., may have internal temperatures as high as hundreds or even thousands of degrees Celsius. In such a high-temperature environment, it is difficult for ordinary welded pipe devices to work normally, because the materials may soften, deform or lose strength due to high temperatures, and electrical components may fail due to overheating, resulting in reduced welding quality or even damage to the device. Traditional welded pipe devices have many shortcomings in terms of high temperature resistance. For example, although some welded pipe devices can work normally at room temperature, their performance will be greatly reduced in high-temperature environments and cannot meet actual production needs. In addition, although some high-temperature resistant welding pipe devices can work at high temperatures, their structures are complex and their costs are high, which is not conducive to promotion and application. Therefore, the development of a mechanical welding pipe device with a simple structure, moderate cost and good high-temperature resistance has important practical application value and market prospects. This device needs to use special high-temperature resistant materials, design a reasonable heat dissipation structure, and configure high-temperature resistant electrical components to ensure that welding operations can be carried out stably and reliably in high-temperature environments. Utility Model Content
[0003] The utility model aims to solve the technical problem of mechanically welded pipes with high temperature resistance effect at least to a certain extent. To this end, the utility model proposes a mechanically welded pipe device with high temperature resistance effect.
[0004] The utility model solves the technical problem by adopting the following technical scheme: a mechanical welding pipe device with high temperature resistance effect, the mechanical welding pipe device with high temperature resistance effect specifically comprises a welding pipe main frame, a bracket platform is arranged on the welding pipe main frame, a pipe pushing component is arranged on the bracket platform, the pipe pushing component comprises a base and a pushing component, the pushing component is connected with a driving component, the driving component is mounted on the base, the pushing component is parallel to the base, a welding gun assembly is arranged on the bracket platform, the welding gun assembly comprises a welding gun, a mounting plate, a motor and a sliding component, the welding gun is arranged on the mounting plate, a motor is fixedly mounted on the left side of the mounting plate, a fixed shell is fixedly mounted on the opposite side of the mounting plate, a sliding component is provided at the bottom of the fixed shell, a pipe limiting component is arranged on one side of the bracket platform, the pipe limiting component comprises a limiting seat, a limiting plate and a pipe clamping hand, the limiting seat is fixed on the welding pipe main frame, the limiting plate is arranged on the limiting seat, a plurality of pipe clamping hands are arranged around the top of the limiting plate, and a pipe cooling box is arranged on the side of the limiting seat.
[0005] In a preferred embodiment of the utility model, a baffle is installed on the side of the support platform, and there are two baffles, and the base is clamped between the two baffles.
[0006] In a preferred embodiment of the utility model, the driving member includes a driving motor, a rotating screw and a fixed block. The driving motor is fixed to the side of the welding pipe main frame through the fixed block. The output end of the driving motor is connected to the rotating screw, and the rotating screw is connected to the pushing member through a thread.
[0007] In a preferred embodiment of the utility model, the sliding component includes a slide rail, a sliding block and a rotation adjustment handle, the slide rail is set on the bracket table, the sliding block is set on the slide rail, the rotation adjustment handle is connected to one side of the sliding block, and a fixed shell is installed on the sliding block.
[0008] In a preferred embodiment of the utility model, a cooling fan and a cooling motor are arranged in the pipe cooling box, the cooling fan is arranged in the pipe cooling box, and the cooling motor is arranged outside the pipe cooling box and electrically connected to the cooling fan.
[0009] The beneficial effects of the utility model are as follows: after adopting the above structure, by setting the pipe pushing component and the welding gun assembly, the automatic pushing and welding of the pipe fittings are realized, which greatly improves the production efficiency, reduces the tediousness of manual operation, and reduces the labor cost. The sliding component in the welding gun assembly can realize the precise movement and positioning of the welding gun, ensuring the accuracy and quality of welding. At the same time, the setting of the pipe limiting component also ensures the stability and precision of the pipe fittings during the welding process. By setting a pipe cooling box, the welded pipe fittings are timely cooled, which can effectively prevent the pipe fittings from being deformed or causing other quality problems due to high temperature, and further improve the qualified rate of the product. In summary, the mechanical pipe welding device with high temperature resistance not only improves the production efficiency and quality, but also has the advantages of convenient operation, safety and reliability, etc., which is of great significance to improving the automation level and competitiveness of the welding industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the front view structure of the main body of the utility model;
[0011] Figure 2 It is a schematic diagram of the structure of the pipe limiting component of the utility model;
[0012] In the figure: 1-welding pipe main frame, 2-support table, 3-base, 4-pushing piece, 5-welding gun, 6-mounting plate, 7-motor, 8-fixed shell, 9-limit seat, 10-limit plate, 11-pipe clamping hand, 12-pipe cooling box, 13-baffle, 14-drive motor, 15-rotating screw, 16-fixed block, 17-slide rail, 18-sliding block, 19-rotating adjustment handle, 20-cooling fan, 21-cooling motor. DETAILED DESCRIPTION
[0013] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0014] like Figure 1 and Figure 2As shown, a mechanical pipe welding device with high temperature resistance effect, the mechanical pipe welding device with high temperature resistance effect specifically includes a pipe main frame 1, a support platform 2 is arranged on the pipe main frame 1, a pipe pushing component is arranged on the support platform 2, the pipe pushing component includes a base 3 and a pushing component 4, the pushing component 4 is connected to the driving component, the driving component is installed on the base 3, the pushing component 4 is parallel to the base, a welding gun assembly is arranged on the support platform 2, the welding gun assembly includes the welding gun 5, a mounting plate 6, a motor 7 and a sliding component, the welding gun 5 is arranged on the mounting plate 6, the motor 7 is fixedly installed on the left side of the mounting plate 6, the fixing shell 8 is fixedly installed on the opposite side of the mounting plate 6, and the bottom of the fixing shell 8 is provided with a sliding component, a pipe limiting component is arranged on one side of the support platform 2, the pipe limiting component includes a limiting seat 9, a limiting plate 10 and a pipe clamping hand 11, and the limiting seat 9 is fixed on the pipe main frame 1 , a limit plate 10 is arranged on a limit seat 9, a plurality of pipe clamping hands 11 are arranged around the top of the limit plate 10, and a pipe cooling box 12 is arranged on the side of the limit seat 9. In the specific implementation, the welding pipe main frame 1 serves as the basic frame of the entire device, and the welding pipe main frame 1 provides stable support to ensure that other components can work accurately and stably. The setting of the bracket 2 enables the pipe pushing components and the welding gun assembly to be arranged in an orderly manner, thereby improving the space utilization and work efficiency of the entire device. The base 3 on the pipe pushing component provides a stable installation platform for the pushing component 4, thereby ensuring the stability of the pushing process; the pushing component 4 can accurately and quickly push the pipe to the bottom of the welding gun assembly through the drive of the driving component, thereby improving the welding efficiency. The driving motor 14 on the driving component provides power, and the pushing component 4 is driven to move by rotating the screw rod 15, thereby realizing the automatic pushing of the pipe. The fixing block 16 ensures the stable installation of the driving motor 14. The welding gun 5 is used to weld the pipe fittings and is a key component for realizing the connection of the pipe fittings. The mounting plate 6 provides a mounting platform for the welding gun 5 and the motor 7 and other components, which is convenient for the arrangement and maintenance of the components. The motor 7 provides power for the movement of the welding gun 5, so that the welding gun 5 can weld according to the preset trajectory. The slide rail 17 and the sliding block 18 on the sliding component are used in coordination, so that the mounting plate 6 (and the welding gun 5) can move smoothly along the slide rail 17. Turning the adjustment handle 19 facilitates the adjustment of the position of the sliding block 18, thereby adjusting the position of the welding gun 5. The upper limit seat 9 of the pipe fitting limit component provides a stable installation position for the limit plate 10 and the pipe fitting clamping hand 11, ensuring the stability of the pipe fitting during the welding process. The limit plate 10 and the pipe fitting clamping hand 11 work together to achieve accurate positioning and clamping of the pipe fitting to prevent movement during the welding process. Multiple pipe fitting clamping hands 11 are arranged around the top of the limit plate 10, and the pipe fitting can be clamped from multiple directions to ensure the stability of the pipe fitting.
[0015] like Figure 1As shown, on the basis of the above method, a baffle 13 is further installed on the side of the bracket platform 2, and there are two baffles 13. The base 3 is clamped between the two baffles 13. The setting of the baffle 13 can effectively prevent the pipe from falling from both sides of the base 3 during the pushing process, thereby improving the safety and reliability of the device.
[0016] like Figure 1 As shown, on the basis of the above method, the driving member includes a driving motor 14, a rotating screw 15 and a fixed block 16. The driving motor 14 is fixed to the side of the welded pipe main frame 1 through the fixed block 16. The output end of the driving motor 14 is connected to the rotating screw 15. The rotating screw 15 is connected to the pusher 4 through a thread. In the implementation, the driving motor 14 is used as a power source to provide a stable and efficient driving force. By accurately controlling the speed and direction of the motor, the pusher 4 can be accurately controlled to ensure that the pipe can be pushed at a preset speed and position. The rotating screw 15 is connected to the pusher 4 by a thread. This connection method has the characteristics of high transmission accuracy and smooth transmission. By rotating the rotating screw 15, the moving distance and speed of the pusher 4 can be accurately controlled, thereby achieving accurate pushing of the pipe.
[0017] like Figure 1 As shown, on the basis of the above method, the sliding component includes a slide rail 17, a slide block 18 and a rotating adjustment handle 19. The slide rail 17 is arranged on the support table 2, the slide block 18 is arranged on the slide rail 17, the rotating adjustment handle 19 is connected to one side of the slide block 18, and the fixed shell 8 is installed on the slide block 18. In the implementation, the matching design of the slide rail 17 and the slide block 18 enables the slide block to achieve high-precision and stable sliding on the slide rail. This design ensures the movement accuracy of the welding gun assembly during the welding process, helps to achieve accurate welding position control and weld quality, and the slide rail 17 is fixed on the support table 2, providing a stable support for the slide block 18. During the movement of the slide block on the slide rail, it can remain stable and not easy to shake, thereby ensuring the stability of the welding gun assembly during the welding process and reducing welding defects caused by shaking or offset. The design of the rotating adjustment handle 19 enables the operator to easily adjust the position of the slide block 18 on the slide rail 17. By rotating the adjustment handle, the position of the welding gun assembly can be quickly and accurately adjusted to meet the welding requirements of different pipe fittings.
[0018] like Figure 1As shown, on the basis of the above method, a cooling fan 20 and a cooling motor 21 are further arranged in the pipe cooling box 12, the cooling fan 20 is arranged in the pipe cooling box 12, and the cooling motor 21 is arranged on the outside of the pipe cooling box 12 and electrically connected to the cooling fan 20. The airflow generated by the cooling fan 20 in the pipe cooling box 12 can quickly cool the welded pipes and improve production efficiency. The cooling motor 21 provides power for the cooling fan 20 to ensure that it can work continuously and stably.
[0019] In the specific working process of the new mechanical pipe welding device with high temperature resistance, first, the pipe to be welded is placed on the base 3 of the pipe pushing component. At this time, the drive motor 14 is started, and the drive motor 14 drives the pusher 4 to move on the base 3 by rotating the screw 15. Driven by the drive member, the pusher 4 accurately and quickly pushes the pipe to the bottom of the welding gun assembly; after the pipe is pushed into place, the welding gun assembly starts to work. The motor 7 is started to provide power for the movement of the welding gun 5. The welding gun 5 moves along the slide rail 17 on the mounting plate 6, and the sliding block 18 slides smoothly on the slide rail 17 to ensure that the welding gun 5 can weld according to the preset trajectory. The position of the sliding block 18 can be adjusted as needed by rotating the adjustment handle 19, thereby adjusting the welding position of the welding gun 5. In the welding process, the pipe limiting component plays a key role. The limiting seat 9 provides a stable installation position for the limiting plate 10 and the pipe clamping hand 11. The limit plate 10 works together with a plurality of surrounding pipe clamping hands 11 to accurately position and clamp the pipe, ensuring that the pipe remains stable during the welding process and prevents movement. After welding is completed, the welded pipe is sent to the pipe cooling box 12. In the pipe cooling box 12, the cooling fan 20 generates airflow driven by the cooling motor 21 to quickly cool the welded pipe. The cooling process can effectively improve production efficiency while ensuring the quality of the pipe. The working process of the device realizes the automated pushing, precise welding and rapid cooling of the pipe, improves welding efficiency and quality, and reduces the cost and error of manual operation.
[0020] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0021] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.
Claims
1. A mechanical pipe welding device with high temperature resistance, characterized in that: The mechanical welding pipe device with high temperature resistance effect specifically comprises a welding pipe main frame, a support platform is arranged on the welding pipe main frame, a pipe pushing component is arranged on the support platform, the pipe pushing component comprises a base and a pushing component, the pushing component is connected with a driving component, the driving component is installed on the base, the pushing component is parallel to the base, a welding gun assembly is arranged on the support platform, the welding gun assembly comprises a welding gun, a mounting plate, a motor and a sliding component, the welding gun is arranged on the mounting plate, a motor is fixedly installed on the left side of the mounting plate, a fixed shell is fixedly installed on the side opposite to the mounting plate, a sliding component is opened on the bottom of the fixed shell, a pipe limiting component is arranged on one side of the support platform, the pipe limiting component comprises a limiting seat, a limiting plate and a pipe clamping hand, the limiting seat is fixed on the welding pipe main frame, the limiting plate is arranged on the limiting seat, a plurality of pipe clamping hands are arranged around the top of the limiting plate, and a pipe cooling box is arranged on the side of the limiting seat.
2. A mechanical pipe welding device with high temperature resistance according to claim 1, characterized in that: A baffle is installed on the side of the support platform, and there are two baffles, and a base is clamped between the two baffles.
3. A mechanical pipe welding device with high temperature resistance according to claim 1, characterized in that: The driving member comprises a driving motor, a rotating screw and a fixing block. The driving motor is fixed to the side of the welding pipe main frame through the fixing block. The output end of the driving motor is connected to the rotating screw, and the rotating screw is connected to the pushing member through a thread.
4. A mechanical pipe welding device with high temperature resistance according to claim 1, characterized in that: The sliding component comprises a sliding rail, a sliding block and a rotation adjustment handle. The sliding rail is arranged on a support platform, the sliding block is arranged on the sliding rail, the rotation adjustment handle is connected to one side of the sliding block, and a fixed shell is installed on the sliding block.
5. The mechanical pipe welding device with high temperature resistance according to claim 1, characterized in that: A cooling fan and a cooling motor are arranged in the pipe cooling box. The cooling fan is arranged in the pipe cooling box, and the cooling motor is arranged outside the pipe cooling box and is electrically connected to the cooling fan.