Valve element pressing tool for electromagnetic valve production

By designing a valve core pressing tool for solenoid valve production including a linear displacement mechanism and a valve core pressing mechanism, the problem of long loading and unloading of tool sets in the prior art is solved, and convenient loading and unloading of the material rod and accurate alignment during the pressing process is achieved, and production efficiency and pressing accuracy are improved.

CN222944888UActive Publication Date: 2025-06-06SUZHOU BAIFU XINGYI INTELLIGENT MFG CO LTD
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Patent Information

Application Number
CN202421630892.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-06
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

When the existing solenoid valve pressing tooling is in a vertical pressing device, manual loading and ejecting mechanisms cause the tooling to load and unload for a long time, reducing the pressure production efficiency of the valve core.

Method used

A valve core pressing tool for solenoid valve production including a linear displacement mechanism and a valve core pressing mechanism is designed. The feeding mechanism and the material end limiting mechanism are used to achieve convenient loading and unloading of the material rods, and the linear displacement mechanism is used to accurately move the stabilizer cylinder to ensure the accurate alignment of the material rods during the pressing process.

Benefits of technology

Through the cooperation of the feeding mechanism and the material end limiting mechanism, the convenient loading and unloading of the material rod is achieved, and the operation efficiency of the workpiece is improved. Through the precise movement of the linear displacement mechanism, the accurate alignment of the material rod during the pressing process is ensured, and the pressing accuracy and efficiency are improved.

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Abstract

The utility model relates to the technical field of valve element pressing tools, and discloses a valve element pressing tool for electromagnetic valve production, which comprises a linear displacement mechanism, a valve element pressing mechanism, a mounting seat, a stabilizing cylinder, a pressing channel, a first mounting frame, a material jacking mechanism, a second mounting frame, a material end limiting mechanism, a blanking hopper and a feeding table. By the adoption of the feeding device, the material rod can be driven by the material ejecting mechanism to enter the stabilizing cylinder from the feeding table, and therefore convenient feeding is achieved; meanwhile, the material rod can be linearly fixed through a stabilizing barrel, a material ejecting mechanism and a material end limiting mechanism, so that the material rod can be driven to move through a linear displacement mechanism, the material rod can be conveniently and accurately pressed by a subsequent pressing mechanism, and dislocation is prevented; and meanwhile, stable discharging of the material rods can be achieved through the discharging hopper and the feeding table.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve core pressing tooling, in particular to a valve core pressing tooling for producing solenoid valves. Background Art

[0002] Solenoid valve is an industrial device controlled by electromagnetics. It is a basic component for controlling fluid automation. It is an actuator and is not limited to hydraulic or pneumatic. It is used in industrial control systems to adjust the direction, flow, speed and other parameters of the medium. Solenoid valves can be used with different circuits to achieve the desired control, and the accuracy and flexibility of control can be guaranteed. The solenoid valve consists of two parts: the electromagnetic coil and the valve body. The main working principle is to use the electromagnetic force generated by the electromagnetic coil to push the valve core to achieve the on / off or reversing of the fluid.

[0003] Some valve cores are produced by pressing and forming. Some existing solenoid valve pressing tools usually use manual loading and ejection mechanisms below the pressing station to load and unload the material rod when used with vertical pressing devices. This method takes a long time to load and unload the material, resulting in a decrease in the production efficiency of the valve core pressing. Utility Model Content

[0004] The utility model mainly provides a valve core pressing tool for electromagnetic valve production, which solves the problem that the tooling in the prior art has a long loading and unloading time, resulting in reduced production efficiency of the valve core pressing.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A valve core pressing tool for solenoid valve production, comprising a linear displacement mechanism and a valve core pressing mechanism; a mounting seat is provided on the linear displacement mechanism, and the mounting seat is moved to the valve core pressing mechanism by the drive of the linear displacement mechanism; a stabilizing cylinder is provided on the mounting seat, and a pressing channel cooperating with the valve core pressing mechanism is provided on the stabilizing cylinder; a first mounting frame is provided at the feeding end of the stabilizing cylinder, and a lifting mechanism is provided on the first mounting frame, and a second mounting frame is provided at the discharging end of the stabilizing cylinder, and a material end limiting mechanism is provided on the second mounting frame; it also includes a feeding hopper for single feeding, and a feeding platform cooperating with the stabilizing cylinder is provided below the feeding hopper. When in use, the material rod is placed in the lower hopper, and then the material rod at the lower side can fall onto the feeding table. Due to the material induction rod on the feeding table, other material rods cannot fall; then the material rod on the feeding table is pushed into the stabilizing cylinder by the pushing mechanism, and the stabilizing cylinder with the material rod is driven to the pressing station by the linear displacement mechanism, and the material rod is pressed and formed from the opened pressing channel by the valve core pressing mechanism arranged on the pressing station. During the process, the front and rear ends of the material rod can be limited by the material end limiting mechanism in cooperation with the pushing mechanism. After the pressing is completed, the material end limiting mechanism is opened, and the material rod of the stabilizing cylinder is pushed out from the other end by the pushing mechanism, so as to facilitate the loading of the next material rod and the movement of the pressed material rod. By adopting the structure of the present application, the material rod can be driven from the feed table into the stabilizing cylinder through the material pushing mechanism, thereby realizing convenient loading; at the same time, the material rod can be fixed in line by the stabilizing cylinder, the material pushing mechanism and the material end limiting mechanism, so that it can be driven to move by the linear displacement mechanism, and the subsequent pressing mechanism can be convenient for accurately pressing the material rod to prevent dislocation; at the same time, stable unloading of the material rod can be realized through the lower hopper and the feed table.

[0007] Furthermore, the linear displacement mechanism includes two upright frames, a displacement screw threadedly connected between the two upright frames, a displacement guide rod fixedly connected between the two upright frames, and a motor for driving the displacement screw to rotate; the mounting seat is threadedly connected to the displacement screw, and the mounting seat is slidably connected to the displacement guide rod. With this structure, the displacement screw can be driven to rotate by the motor, thereby cooperating with the displacement guide rod to achieve displacement of the mounting seat, and the position movement is more accurate by using the screw.

[0008] Furthermore, a vertical guide rod is provided below the stabilizing cylinder, and a vertical guide hole matching the vertical guide rod is provided on the mounting seat. With this structure, when the valve core pressing mechanism presses the material rod from both sides, the stabilizing cylinder can be easily moved up and down, so that the two pressing blocks of the valve core pressing mechanism drive the material rod to move up and press the material rod, thereby preventing the two pressing blocks of the valve core pressing mechanism from stretching and damaging the connection seat between the stabilizing cylinder and the mounting seat when the mold is closed.

[0009] Furthermore, the ejection mechanism includes a first pushing cylinder horizontally mounted on the first mounting frame, and a ejection head is provided at the output end of the pushing cylinder. The first mounting frame is arranged below the feed table, so that the first mounting frame can be displaced to the bottom of the feed table, so that the first pushing cylinder can reach the outer end of the feed table, which is convenient for pushing the material rod. The feed table can be fixed in position by fixing the side end, so as to avoid the bracket arranged on the low side affecting the displacement of the first mounting frame. The setting of the ejection head can prevent the material rod in the discharge hopper from unloading when the material rod is pushed into the stabilizing cylinder, and the ejection head is located below the discharge opening, so that the material rod will fall only when the ejection head exits the feed table.

[0010] Furthermore, the material end limiting mechanism includes a second push cylinder vertically mounted on the second mounting frame, a limit stop lever is provided at the output end of the second push cylinder, and a rod hole for matching the limit stop lever is provided on the stabilizing cylinder. With this structure, the limit stop lever can be driven up and down by the second push cylinder, thereby limiting the end of the material rod, and opening the material discharge end of the stabilizing cylinder to realize material unloading.

[0011] Furthermore, a V-shaped feeding trough is provided in the feeding hopper, a feeding opening for passing a single feeding rod is provided at the lower end of the V-shaped feeding trough, and a V-shaped limiting groove is provided on the feeding platform. With this structure, only one feeding rod can be fed at a time, and after the feeding rod falls onto the V-shaped limiting groove of the feeding platform, the space between the upper end of the feeding rod and the feeding opening is not enough to allow the next feeding rod to fall from the side, thereby realizing stable feeding of a single feeding rod.

[0012] Beneficial effects: By adopting the structure of the present application, the material rod can be driven from the feed table into the stabilizing cylinder through the material pushing mechanism, thereby realizing convenient loading; at the same time, the material rod can be fixed in line by the stabilizing cylinder, the material pushing mechanism and the material end limiting mechanism, so that it can be driven to move by the linear displacement mechanism, and the subsequent pressing mechanism can be convenient for accurately pressing the material rod to prevent dislocation; at the same time, the stable unloading of the material rod can be realized through the lower hopper and the feed table. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a top view schematic diagram of the linear displacement mechanism of this embodiment;

[0014] Figure 2 It is a front cross-sectional schematic diagram of the stabilizing tube of this embodiment;

[0015] Figure 3 It is a side sectional schematic diagram of the lower hopper of this embodiment.

[0016] Figure numerals: linear displacement mechanism 1, vertical frame 101, displacement screw 102, displacement guide rod 103, motor 104, valve core pressing mechanism 2, mounting seat 3, stabilizing cylinder 4, vertical guide rod 401, pressing channel 5, first mounting frame 6, ejecting mechanism 7, first pushing cylinder 701, ejecting head 702, second mounting frame 8, material end limiting mechanism 9, second pushing cylinder 901, limiting lever 902, lower hopper 10, feed table 11, V-shaped limiting groove 1101. DETAILED DESCRIPTION

[0017] The valve core pressing tooling technical solution for solenoid valve production involved in the utility model will be further described in detail below in conjunction with the embodiments.

[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] like Figure 1 , Figure 2 , Figure 3As shown, a valve core pressing tool for solenoid valve production in this embodiment includes a linear displacement mechanism 1 and a valve core pressing mechanism 2; a mounting seat 3 is provided on the linear displacement mechanism 1, and the mounting seat 3 is moved to the valve core pressing mechanism 2 by the drive of the linear displacement mechanism 1; a stabilizing cylinder 4 is provided on the mounting seat 3, and a pressing channel 5 cooperating with the valve core pressing mechanism 2 is opened on the stabilizing cylinder 4; a first mounting frame 6 is provided at the feeding end of the stabilizing cylinder 4, and a lifting mechanism 7 is provided on the first mounting frame 6, and a second mounting frame 8 is provided at the discharging end of the stabilizing cylinder 4, and a material end limiting mechanism 9 is provided on the second mounting frame 8; it also includes a discharge hopper 10 for single material discharge, and a feeding table 11 cooperating with the stabilizing cylinder 4 is provided at the lower position of the discharge hopper 10. The linear displacement mechanism 1 includes two vertical frames 101, a displacement screw 102 threadedly connected between the two vertical frames 101, a displacement guide rod 103 fixedly connected between the two vertical frames 101, and a motor 104 for driving the displacement screw 102 to rotate; the mounting seat 3 is threadedly connected to the displacement screw 102, and the mounting seat 3 is slidably connected to the displacement guide rod 103. A vertical guide rod 401 is arranged below the stabilizing cylinder 4, and a vertical guide hole matching the vertical guide rod 401 is provided on the mounting seat 3. The ejection mechanism 7 includes a first push cylinder 701 horizontally mounted on the first mounting frame 6, and an ejection head 702 is arranged at the output end of the push cylinder. The first mounting frame 6 is arranged below the feed table 11, so that the first mounting frame 6 can be displaced to below the feed table 11, so that the first push cylinder 701 reaches the outer end of the feed table 11, which is convenient for pushing the feed rod. The feed table 11 can be fixed in position by fixing the side end, so as to avoid the bracket set on the lower side affecting the displacement of the first mounting frame 6. The material end limit mechanism 9 includes a second push cylinder 901 vertically mounted on the second mounting frame 8, and a limit stop rod 902 is arranged at the output end of the second push cylinder 901, and a rod hole for matching the limit stop rod is provided on the stabilizing cylinder 4. A V-shaped feed trough is provided in the feed hopper 10, and a feed opening for passing a single feed rod is provided at the lower end of the V-shaped feed trough, and a V-shaped limit groove 1101 is provided on the feed table 11.When in use, the material rod is placed in the lower hopper 10, and then the material rod at the lower side can fall onto the feeding table 11. Due to the material inducing rod on the feeding table 11, other material rods cannot fall; then the material rod on the feeding table 11 is pushed into the stabilizing cylinder 4 by the pushing mechanism 7, and the stabilizing cylinder 4 equipped with the material rod is driven to the pressing station by the linear displacement mechanism 1, and the material rod is pressed and formed from the opened pressing channel 5 by the valve core pressing mechanism 2 arranged on the pressing station. During the process, the front and rear ends of the material rod can be limited by the material end limiting mechanism 9 in cooperation with the pushing mechanism 7. After the pressing is completed, the material end limiting mechanism 9 is opened, and the material rod of the stabilizing cylinder 4 is pushed out from the other end by the pushing mechanism 7, so as to facilitate the loading of the next material rod and the movement of the pressed material rod. By adopting the structure of the present application, the material rod can be driven from the feed table 11 into the stabilizing cylinder 4 through the pushing mechanism 7, thereby realizing convenient loading; at the same time, the material rod can be fixed in line by the stabilizing cylinder 4, the pushing mechanism 7 and the material end limiting mechanism 9, so that it can be driven to move by the linear displacement mechanism 1, and the subsequent pressing mechanism can be convenient for accurately pressing the material rod to prevent dislocation; at the same time, the stable unloading of the material rod can be realized through the lower hopper 10 and the feed table 11. Figure 1 Only the lower pressing block of the valve core pressing mechanism 2 is shown.

[0020] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A valve core pressing tool for solenoid valve production, characterized in that: It includes a linear displacement mechanism and a valve core pressing mechanism; a mounting seat is provided on the linear displacement mechanism, and the mounting seat is moved to the valve core pressing mechanism by the drive of the linear displacement mechanism; a stabilizing cylinder is provided on the mounting seat, and a pressing channel cooperating with the valve core pressing mechanism is provided on the stabilizing cylinder; a first mounting frame is provided at the feeding end of the stabilizing cylinder, and a material lifting mechanism is provided on the first mounting frame, and a second mounting frame is provided at the discharging end of the stabilizing cylinder, and a material end limiting mechanism is provided on the second mounting frame; it also includes a feeding hopper for single feeding, and a feeding platform cooperating with the stabilizing cylinder is provided below the feeding hopper.

2. The valve core pressing tool for solenoid valve production according to claim 1, characterized in that: The linear displacement mechanism includes two upright frames, a displacement screw threadedly connected between the two upright frames, a displacement guide rod fixedly connected between the two upright frames, and a motor for driving the displacement screw to rotate; the mounting seat is threadedly connected to the displacement screw, and the mounting seat is slidably connected to the displacement guide rod.

3. The valve core pressing tool for solenoid valve production according to claim 1, characterized in that: A vertical guide rod is arranged below the stabilizing cylinder, and a vertical guide hole matching the vertical guide rod is opened on the mounting seat.

4. The valve core pressing tool for solenoid valve production according to claim 1, characterized in that: The ejection mechanism comprises a first pushing cylinder horizontally mounted on the first mounting frame, and an ejection head is arranged at the output end of the pushing cylinder.

5. The valve core pressing tool for solenoid valve production according to claim 1, characterized in that: The material end limiting mechanism comprises a second pushing cylinder vertically mounted on the second mounting frame, a limiting lever is arranged at the output end of the second pushing cylinder, and a rod hole cooperating with the limiting lever is opened on the stabilizing cylinder.

6. The valve core pressing tool for solenoid valve production according to claim 1, characterized in that: A V-shaped material discharge trough is provided in the material discharge hopper, a material discharge opening for passing a single material rod is provided at the lower end of the V-shaped material discharge trough, and a V-shaped limiting groove is provided on the material feed table.