Roller bit machining production line for piling
The non-stop sampling and inspection of the gear drill bit is solved by the electric sliding table and the mechanical arm and the speed reduction motor, and the problem of time-consuming and labor-intensive manual sampling is achieved, and the low-cost and efficient gear drill bit detection is achieved.
Patent Information
- Application Number
- CN202422097655.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-28
AI Technical Summary
During the processing of existing gear drill bits, manual sampling and testing are time-consuming and laborious and increase costs, making it difficult to achieve efficient and low-cost sampling and testing.
The electric sliding table is used to cooperate with the mechanical arm, and the gear reduction motor and the electric sliding table are used to drive the wheel drill bit for drilling tests, realizing sampling inspection without stopping, and combining the detachable detection components and soil layer to improve detection efficiency and stability.
It realizes automatic sampling and detailed inspection without stopping, reduces the production cost of the tooth drill bit, and improves the effectiveness and efficiency of inspection.
Smart Images

Figure CN222944954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller drill bit processing and production, in particular to a roller drill bit processing production line for pile work. Background Art
[0002] The roller drill bit for pile driving is a tool used for drilling holes in engineering foundation construction, especially in the fields of piling and foundation reinforcement. The roller drill bit is mainly composed of the drill body, teeth, bearings and joints. Its working principle is to rely on the teeth on the drill bit to break the stratum, and at the same time, the bearing structure inside the drill bit can support the rotation of the drill bit during the drilling process, thereby improving the drilling efficiency. The roller drill bit processing line for pile driving is a production system for manufacturing roller drill bits used in pile driving machinery. In the production line, the raw materials go through a series of processing steps and finally produce finished roller drill bits.
[0003] During the processing and production of roller drill bits, manual sampling is usually used for subsequent testing. Manual sampling is not only time-consuming and labor-intensive, but also increases the testing cost. Based on this, the utility model provides a roller drill bit processing production line for pile construction with a random inspection function. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a production line for processing roller drill bits for pile construction. By using an electric slide 2 in conjunction with a mechanical arm, it is possible to sample the roller drill bits for pile construction without stopping the machine. Then, a reduction motor and an electric slide 1 are used to drive the roller drill bits for pile construction to perform a drilling test, thereby realizing sampling inspection of the roller drill bits for pile construction. By adopting a random inspection method, a small number of random inspections can be carried out, and a more detailed inspection can be carried out. At the same time, the random inspection fee is low, thereby reducing the production cost of the roller drill bits for pile construction, so as to solve the problems arising from the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a production line for processing roller bits for pile construction, comprising a production assembly for processing roller bits for pile construction, and also comprising a detection assembly, wherein the detection assembly comprises a box body, wherein the box body is arranged on one side of the production assembly, wherein an electric slide 1 is fixedly arranged on one side of the box body, wherein the electric slide 1 is fixed to the production assembly, wherein a moving plate is fixedly arranged on the electric slide 1, wherein a reduction motor is fixedly arranged on the top of the moving plate, and wherein a connecting piece is arranged at the bottom end of the output shaft of the reduction motor, and is used for connecting the roller bits for pile construction to rotate;
[0006] The sampling component includes a mechanical arm, a base is fixedly provided at the bottom end of the mechanical arm, an electric slide 2 is fixedly provided on the side of the base close to the production component, and the electric slide 2 is fixed to the production component and is used to adjust the position of the mechanical arm.
[0007] In a preferred embodiment, a vertical plate is fixedly provided on the side of the electric slide away from the box body, and the vertical plate is fixed to the production component. The vertical plate is used to reinforce the electric slide, thereby improving the stability of the electric slide.
[0008] In a preferred embodiment, a positioning block is fixedly provided on one side of the production component close to the box, and a positioning groove is opened on one side of the box close to the positioning block. The positioning block is inserted into the positioning groove, so that the staff can quickly install the box.
[0009] In a preferred embodiment, spring pins are fixedly passed through both front and rear ends of the box body, and slots are provided on the front and rear outer walls of the positioning block. The spring pins are inserted into the slots, which can not only fix the box body and the production component together, but also facilitate the disassembly of the box body for replacement, and at the same time avoid shaking of the box body during the detection process.
[0010] In a preferred embodiment, a soil layer is placed inside the box body for drilling detection in cooperation with a pile roller drill bit.
[0011] In a preferred embodiment, grooves are provided at the four corners of the bottom of the base, and a universal wheel is fixed in each groove. The base is supported by the universal wheel, so that the base has less resistance when moving.
[0012] In a preferred embodiment, the connecting member is fixed to the output shaft of the reduction motor by a plurality of bolts, so as to facilitate the disassembly and assembly of the connecting member.
[0013] Technical effects and advantages of the utility model:
[0014] 1. The utility model can realize sampling of the pile roller drill bit without stopping the machine by using the electric slide 2 in conjunction with the mechanical arm, and then use the reduction motor and the electric slide 1 to drive the pile roller drill bit to perform a drilling test, so as to realize the sampling inspection of the pile roller drill bit. The sampling inspection method is adopted, the number of sampling inspections is small, the inspection can be more detailed, and the sampling inspection fee is low, thereby reducing the production cost of the pile roller drill bit.
[0015] 2. By setting the positioning block, it is convenient for the staff to quickly connect the box to the production components, and use two spring pins to fix it, so as to improve the stability of the box and facilitate the replacement of the box. Soil layers with different structures can be placed in the box for testing, so as to improve the effectiveness of the test. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a bottom view of the sampling assembly of the utility model;
[0018] Figure 3 This is a structural diagram of the box and positioning block of the utility model;
[0019] Figure 4 It is a top view of the overall structure of the utility model;
[0020] Figure 5 It is a partial side view of the utility model.
[0021] The accompanying drawings are marked as follows: 1. production component; 2. detection component; 3. sampling component; 4. vertical plate; 5. positioning block; 6. positioning groove; 7. spring latch; 8. slot; 9. soil layer; 10. groove; 11. universal wheel;
[0022] 201, box body; 202, electric slide 1; 203, moving plate; 204, reduction motor; 205, connecting piece;
[0023] 301. Mechanical arm; 302. Base; 303. Electric slide 2. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Refer to the instruction manual Figure 1-Figure 5 The utility model provides a production line for processing roller bits for pile work, including a production component 1 for processing roller bits for pile work, and also including a detection component 2, the detection component 2 including a box body 201, the box body 201 is arranged on one side of the production component 1, an electric slide 202 is fixedly arranged on one side of the box body 201, the electric slide 202 is fixed to the production component 1, a moving plate 203 is fixedly arranged on the electric slide 202, a reduction motor 204 is fixedly embedded on the top of the moving plate 203, and a connecting piece 205 is arranged at the bottom end of the output shaft of the reduction motor 204, which is used to connect the roller bits for pile work to rotate;
[0026] In order to improve the stability of the electric slide 202, a vertical plate 4 is fixedly provided on the side of the electric slide 202 away from the box 201, and the vertical plate 4 is fixed to the production component 1. The vertical plate 4 is used to reinforce the electric slide 202, so as to improve the stability of the electric slide 202. A soil layer 9 is placed inside the box 201 for drilling detection with a pile drill bit;
[0027] The sampling component 3 includes a mechanical arm 301, a base 302 is fixedly provided at the bottom end of the mechanical arm 301, and an electric slide 2 303 is fixedly provided on the side of the base 302 close to the production component 1. The electric slide 2 303 is fixed to the production component 1 and is used to adjust the position of the mechanical arm 301;
[0028] The base 302 has grooves 10 at four corners at the bottom, and a universal wheel 11 is fixed in each groove 10. The universal wheel 11 is used to support the base 302, so that the base 302 has less resistance when moving. The connecting member 205 is fixed to the output shaft of the reduction motor 204 by multiple bolts, which is convenient for disassembly and assembly of the connecting member 205 and replacement of different types of pile drill bits.
[0029] When in use, the produced pile roller drill bit is transported by the production component 1, and the electric slide 2 303 is used to drive the mechanical arm 301 to move, and the moving speed of the mechanical arm 301 is kept the same as the moving speed of the pile roller drill bit, so that one of the pile roller drill bits can be taken without stopping the machine, and then the mechanical arm 301 is used to automatically move the pile roller drill bit to the connecting piece 205, and after the pile roller drill bit and the connecting piece 205 are firmly fixed, the reduction motor 204 can be used to drive the pile roller drill bit to rotate, and the electric slide 1 202 is used to drive the pile roller drill bit to move downward, and a drilling test is carried out in the soil layer 9 in the box 201, so as to realize sampling inspection of the pile roller drill bit. The sampling inspection method is adopted, the number of sampling inspections is small, the inspection can be more detailed, and the sampling inspection fee is low, thereby reducing the production cost of the pile roller drill bit.
[0030] Refer to the instruction manual Figure 1-Figure 5 The production component 1 is fixedly provided with a positioning block 5 on one side close to the box 201, and the box 201 is provided with a positioning groove 6 on one side close to the positioning block 5. The positioning block 5 is inserted into the positioning groove 6, so that the staff can quickly install the box 201;
[0031] To facilitate replacement, spring pins 7 are fixedly inserted through both front and rear ends of the box body 201, and slots 8 are provided on the front and rear outer walls of the positioning block 5. The spring pins 7 are inserted into the slots 8, which can not only fix the box body 201 and the production component 1 together, but also facilitate the disassembly of the box body 201 for replacement, and at the same time avoid shaking of the box body 201 during the detection process.
[0032] By setting the positioning block 5, it is convenient for the staff to quickly connect the box 201 with the production component 1, and use two spring pins 7 to fix it, so as to improve the stability of the box 201 and facilitate the replacement of the box 201. Soil layers 9 with different structures are placed in the box 201 for testing, so as to improve the effectiveness of the detection.
[0033] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A production line for processing roller bits for pile drilling, comprising a production assembly (1) for processing roller bits for pile drilling, characterized in that: Also includes: A detection component (2), the detection component (2) comprising a box (201), the box (201) being arranged on one side of the production component (1), an electric slide (202) being arranged on one side of the box (201), the electric slide (202) being fixed to the production component (1), a moving plate (203) being fixedly arranged on the electric slide (202), a reduction motor (204) being fixedly embedded at the top end of the moving plate (203), a connecting piece (205) being arranged at the bottom end of the output shaft of the reduction motor (204) for connecting to a pile drill bit for rotation; A sampling component (3), the sampling component (3) comprising a mechanical arm (301), a base (302) being fixedly provided at the bottom end of the mechanical arm (301), a second electric slide (303) being fixedly provided on a side of the base (302) close to the production component (1), the second electric slide (303) being fixed to the production component (1) and being used to adjust the position of the mechanical arm (301).
2. The production line for processing roller bits for pile construction according to claim 1, characterized in that: A vertical plate (4) is fixedly provided on the side of the electric slide 1 (202) away from the box body (201); the vertical plate (4) is fixed to the production component (1) and is used to improve the stability of the electric slide 1 (202).
3. The production line for processing roller bits for pile construction according to claim 1, characterized in that: A positioning block (5) is fixedly provided on one side of the production component (1) close to the box body (201), and a positioning groove (6) is provided on one side of the box body (201) close to the positioning block (5), and the positioning block (5) is inserted into the positioning groove (6).
4. The production line for processing roller bits for pile construction according to claim 3 is characterized in that: Spring latches (7) are fixedly inserted through both front and rear ends of the box body (201), and slots (8) are provided on both front and rear outer walls of the positioning block (5). The spring latches (7) are inserted into the slots (8) for connecting the box body (201) and the production assembly (1).
5. The production line for processing roller bits for pile construction according to claim 1, characterized in that: A soil layer (9) is placed inside the box (201) for use in conjunction with a pile drill bit to perform drilling inspection.
6. The production line for processing roller bits for pile construction according to claim 1, characterized in that: Grooves (10) are provided at four corners of the bottom of the base (302), and a universal wheel (11) is fixedly provided in each groove (10) for supporting the base (302) to move.
7. The production line for processing roller bits for pile construction according to claim 1, characterized in that: The connecting piece (205) is fixed to the output shaft of the reduction motor (204) by means of a plurality of bolts, thereby facilitating the disassembly and assembly of the connecting piece (205).