Mechanical part surface deburring device
By designing a surface burr removal device for mechanical parts driven by cylinders and push-pull rods, the problem of improper clamping force may be caused by manual rotation of screw fixing parts in the prior art, automatic fixation and efficient grinding of parts are achieved, and processing quality is improved.
Patent Information
- Application Number
- CN202421462578.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing mechanical parts surface burr removal device requires manual rotation of the screw to fix the parts, which may lead to improper clamping force, deformation or shedding and deviation of the parts, and inconvenient grinding position of the parts, affecting the processing quality.
A mechanical part surface burr removal device is designed, which uses cylinder and push-pull rod components to drive the fixing plate to move and realize the support and fixing of the parts. At the same time, the second motor and screw drive the linear actuator and the grinding member to move left and right, so as to facilitate grinding and deburring treatment at different positions of the parts.
Through the automated transmission system, the fixing and disassembly process of parts is simplified, the improper clamping force caused by manual operation is avoided, the fixing stability and grinding quality of parts are improved, and the convenience of grinding the groove position of the parts is enhanced.
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Figure CN222945135U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mechanical parts processing, and in particular to a device for removing burrs from the surface of mechanical parts. Background Art
[0002] Deburring the surface of mechanical parts refers to the process of removing or trimming the burrs generated after machining mechanical parts. During the machining process, due to cutting, stamping, casting and other process operations, some irregular protrusions or burrs may appear on the surface of the parts. These burrs may affect the appearance, quality and performance of the parts. Therefore, in order to improve the quality and precision of the parts, it is often necessary to deburr the surface of the parts;
[0003] In the utility model with the Chinese patent authorization announcement number "CN211163222U", "a device for removing burrs from the surface of mechanical parts is disclosed, including a box body and a grinding unit; the box body: the interior of the box body is hollow, and an electric push rod is provided on the right side of the bottom of the box body, and the upper end of the electric push rod is fixedly connected to the middle part of the lower surface of the support plate, and a rotating motor is provided on the right side of the lower surface of the box body, and the output shaft of the rotating motor passes through the lower surface of the box body and is fixedly connected to the lower end of the electric push rod; the grinding unit includes a grinding motor, a grinding roller, a telescopic rod, a mounting seat and a spring, and the left end of the telescopic rod is fixedly connected to the middle part of the left side wall of the box body, and the right end of the telescopic rod is fixedly connected to the middle part of the left side surface of the mounting seat." Through the grinding unit, the grinding roller can be closely attached to the surface of the part for grinding and deburring, avoiding uneven grinding, making the size of the mechanical part after deburring within the error range, reducing the scrap rate of the part, and the cylindrical part can be fixed on the supporting plate through the fixing unit to prevent the part from shaking during grinding;
[0004] With respect to the above-mentioned related technologies, the inventor believes that in the above-mentioned utility model, it is necessary to manually rotate the screw in the fixing unit to drive the support block to move, support the inner wall of the cylindrical part, and fix it. Therefore, each time the parts are fixed and disassembled, they need to be manually performed, and the number of turns and strength of each rotation need to be observed by the staff based on their work experience and naked eyes. Therefore, due to more or less turns, the clamping force may be too large to cause deformation of the parts, or the force may be too small to completely fix the parts, so that when grinding and deburring, the parts may fall off and deviate, etc., affecting the processing quality. Moreover, the above-mentioned grinding roller is relatively long. Although the grinding roller can be driven by the telescopic rod to approach the parts for grinding, some parts may have grooves on their surfaces. When the grinding roller is moved, it may be blocked by the outside of the parts, so that the grinding roller may not be convenient to move close to the groove position of the parts to grind and remove the burrs in the grooves, which will also affect the overall processing quality.
[0005] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content
[0006] In order to solve the problem that the clamping force may be too large or too small when fixing parts by manually turning the screw, causing the parts to deform, fall off and deviate, and it may be inconvenient to grind the groove position of the parts, thus affecting the processing quality, the present application provides a burr removal device for the surface of mechanical parts.
[0007] The present application provides a mechanical parts surface deburring device that adopts the following technical solution:
[0008] A deburring device for the surface of mechanical parts comprises a processing box, the bottom of the processing box is fixedly connected to a first motor by bolts, the first motor is fixedly connected to a fixing frame by an output shaft, the top of the fixing frame rotates through the processing box and extends to the inside of the processing box, the top of the inner cavity of the processing box is fixedly connected to a cylinder by bolts, the bottom of the cylinder is fixedly connected to a fixing plate by bolts, the surface of the fixing plate is rotatably connected to a plurality of push-pull rods by rotating shafts, the top of the fixing frame is provided with a plurality of slide grooves, the interiors of the plurality of slide grooves are provided with fixing members for fixing parts, and the fixing The parts are arranged at one end of several groups of push-pull rods away from the fixed disk, the top of the inner cavity of the processing box is fixedly connected to a sliding frame by bolts, one side of the sliding frame is fixedly connected to a second motor by bolts, the second motor is fixedly connected to a lead screw by an output shaft, the end of the lead screw away from the second motor rotates through the sliding frame, the end of the lead screw passing through the sliding frame is rotatably connected to the inner cavity side wall of the sliding frame by a rotating shaft, the surface of the lead screw is threadedly connected to a threaded sleeve, the bottom of the threaded sleeve is fixedly connected to a linear actuator by bolts, and the bottom of the linear actuator is provided with a grinding piece for grinding its parts.
[0009] Preferably, the fixing member includes a plurality of groups of sliders, the bottoms of the plurality of groups of sliders are rotatably connected to an end of the push-pull rod away from the fixed disk via a rotating shaft, and the surfaces of the plurality of groups of sliders are slidably connected to the inner cavity side wall of the slide groove.
[0010] Preferably, the tops of several groups of the sliding blocks are fixedly connected to fixing plates via bolts, and the surfaces of several groups of the fixing plates are fixedly connected to elastic anti-slip pads.
[0011] Preferably, the grinding member includes a grinding frame, the top of the grinding frame is fixedly connected to the bottom of the linear actuator by bolts, the bottom of the grinding frame is fixedly connected to a third motor by bolts, and the third motor is fixedly connected to a fixing rod via an output shaft.
[0012] Preferably, the top of the fixing rod rotates through the grinding frame, the top of the fixing rod is rotatably connected to the top of the inner cavity of the grinding frame through a rotating shaft, and the surface of the fixing rod is fixedly connected to the grinding wheel by bolts.
[0013] In summary, this application includes the following beneficial technical effects:
[0014] By using the grinding parts and fixing parts and other related components in coordination, and by using the transmission of components such as the cylinder and the push-pull rod, multiple sets of fixing plates can be driven to move with the elastic anti-skid pads, so that the inner wall of the cylindrical part can be supported and fixed, and by using the output of the second motor, the linear actuator and the grinding parts at the bottom can be driven to move left and right through components such as the screw rod, so that it is convenient to move it to the groove position of the part, and at the same time, the height of the grinding parts can be adjusted by the linear actuator, so that it is convenient to grind and deburr the parts at different heights; compared with the prior art, the overall operation is simple, and the support and fixing force of the parts can be controlled by controlling the telescopic distance of the cylinder, and the setting of the elastic anti-skid pad can effectively reduce the deformation of the parts caused by excessive or insufficient force, and the displacement and falling of the parts during the grinding process, and at the same time, the grinding parts can be moved left and right and up and down, so that it is convenient to grind and deburr the grooves and other different positions of the parts, and the processing quality of the parts can be further improved accordingly. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of a three-dimensional structure from a first-view perspective of an embodiment of the application;
[0016] Figure 2 It is a cross-sectional view of a processing box and a schematic diagram of a partial structure of related components of an embodiment of the application;
[0017] Figure 3 is a cross-sectional view of a fixing frame and a schematic diagram of a partial structure of related components of an embodiment of the application;
[0018] Figure 4 It is a cross-sectional view of a grinding frame according to an embodiment of the application and a schematic diagram of the partial structure of related components.
[0019] Explanation of the reference numerals: 1. Processing box; 2. Fixed frame; 3. First motor; 4. Sliding frame; 5. Second motor; 6. Screw; 7. Threaded sleeve; 8. Linear actuator; 9. Grinding frame; 10. Third motor; 11. Grinding wheel; 12. Cylinder; 13. Fixed plate; 14. Push-pull rod; 15. Sliding block; 16. Slide groove; 17. Fixed plate; 18. Elastic anti-skid pad; 19. Fixed rod. DETAILED DESCRIPTION
[0020] The following is combined with Figure 1-4 This application is described in further detail.
[0021] The present application discloses a device for removing burrs from the surface of mechanical parts. Figure 1-4 A deburring device for the surface of mechanical parts comprises a processing box 1, a first motor 3 is fixedly connected to the bottom of the processing box 1 by bolts, the first motor 3 is fixedly connected to a fixing frame 2 by an output shaft, the top of the fixing frame 2 rotates through the processing box 1 and extends to the inside of the processing box 1, a cylinder 12 is fixedly connected to the top of the inner cavity of the processing box 1 by bolts, a fixing plate 13 is fixedly connected to the bottom of the cylinder 12 by bolts, a surface of the fixing plate 13 is rotatably connected to a plurality of push-pull rods 14 by a rotating shaft, a plurality of slide grooves 16 are provided on the top of the fixing frame 2, a fixing piece for fixing the parts is provided inside the plurality of slide grooves 16, and a fixing piece for fixing the parts is fixed to the fixing frame 2. The fixed part is arranged at one end of several groups of push-pull rods 14 away from the fixed plate 13. The top of the inner cavity of the processing box 1 is fixedly connected to the sliding frame 4 by bolts. One side of the sliding frame 4 is fixedly connected to the second motor 5 by bolts. The second motor 5 is fixedly connected to the screw rod 6 by the output shaft. The end of the screw rod 6 away from the second motor 5 rotates through the sliding frame 4. The end of the screw rod 6 passing through the sliding frame 4 is rotatably connected to the inner cavity side wall of the sliding frame 4 by a rotating shaft. The surface of the screw rod 6 is threadedly connected to a threaded sleeve 7. The bottom of the threaded sleeve 7 is fixedly connected to a linear actuator 8 by bolts. The bottom of the linear actuator 8 is provided with a grinding piece for grinding its parts.
[0022] By adopting the above technical solution, the processing box 1 can provide a relatively sealed environment for grinding and deburring parts, so as to avoid the burrs and debris from grinding being splashed everywhere during the grinding process, and the cylinder 12 is provided for telescopic output. Since the fixing part is arranged in the slide groove 16, the fixing part is limited, so that the fixing part can be driven to move by using several groups of push-pull rods 14 on the surface of the fixing plate 13 at the bottom of the cylinder 12, so as to support and fix the inner wall of the cylindrical part. After being fixed, the first motor 3 can be used for output, so as to drive the fixing frame 2 And the fixed parts rotate, so as to facilitate the grinding and deburring of different positions on the surface of the parts, and the output is provided by the second motor 5, so as to drive the screw 6 in the sliding frame 4 to rotate, so that the linear actuator 8 and the grinding piece at the bottom thereof can be driven to move left and right through the threaded sleeve 7, so as to facilitate the grinding piece to be moved close to the surface of the parts and to the groove position of the parts, and at the same time, the height of the grinding piece can be adjusted by utilizing the extension and retraction of the linear actuator 8, so as to perform grinding and deburring on different height positions of the parts.
[0023] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4The fixing parts include a plurality of groups of sliders 15, the bottoms of the plurality of groups of sliders 15 are rotatably connected to the end of the push-pull rod 14 away from the fixed plate 13 through a rotating shaft, the surfaces of the plurality of groups of sliders 15 are slidably connected to the inner cavity side wall of the slide groove 16, the tops of the plurality of groups of sliders 15 are fixedly connected to the fixing plates 17 through bolts, the surfaces of the plurality of groups of fixing plates 17 are fixedly connected to the elastic anti-skid pads 18, the grinding parts include a grinding frame 9, the top of the grinding frame 9 is fixedly connected to the bottom of the linear actuator 8 through bolts, the bottom of the grinding frame 9 is fixedly connected to the third motor 10 through bolts, the third motor 10 is fixedly connected to the fixing rod 19 through the output shaft, the top of the fixing rod 19 rotates through the grinding frame 9, the top of the fixing rod 19 is rotatably connected to the inner cavity top of the grinding frame 9 through a rotating shaft, and the surface of the fixing rod 19 is fixedly connected to the grinding wheel 11 through bolts;
[0024] By adopting the above technical scheme, when multiple groups of push-pull rods 14 move, the multiple groups of slide grooves 16 have a limiting effect on the slider 15, so that the push-pull rods 14 can drive the slider 15 to move linearly in the slide groove 16, thereby driving multiple groups of fixed plates 17 to move, so as to facilitate the fixation of its parts for disassembly, and through the elastic anti-slip pads 18, not only can the stability of the support and fixation of the inner wall of the parts be improved, but also excessive support force can be avoided, causing wear of the inner wall of the parts, etc., and through the output of the third motor 10, the fixed rod 19 can be driven to rotate, thereby driving the grinding wheel 11 provided in the grinding frame 9 to rotate, and the rapid rotation of the grinding wheel 11 can be used to grind the burrs on the surface of the parts to remove the burrs.
[0025] The implementation principle of a deburring device for the surface of a mechanical part in the embodiment of the present application is as follows: a relatively sealed environment can be provided for the deburring of the parts through the processing box 1, so that the burrs and debris produced by the grinding process are prevented from splashing everywhere, and the output is telescopically provided through the cylinder 12, and the limiting effect of the slider 15 is exerted on the slider 15 through the multiple groups of slide grooves 16, so that the slider 15 can be driven to move linearly in the slide groove 16 through the multiple groups of push-pull rods 14 on the surface of the fixed plate 13, thereby driving the multiple groups of fixed plates 17 to move, so as to facilitate the fixing of the parts for disassembly, and the elastic anti-skid pad 18 can not only improve the stability of the support and fixation of the inner wall of the parts, but also avoid excessive support force causing wear on the inner wall of the parts, etc. After fixation, the output can be provided through the first motor 3, so as to drive the fixed frame 2 and the fixed parts to rotate, so as to facilitate the removal of the parts. The grinding and deburring treatment is performed on different positions of the surface of the part, and the output is performed through the second motor 5, so that the screw rod 6 in the sliding frame 4 can be driven to rotate, so that the linear actuator 8 and the grinding piece at the bottom thereof can be driven to move left and right through the threaded sleeve 7, so that the grinding piece can be moved close to the surface of the part and to the position of the groove of the part. At the same time, the height of the grinding piece can be adjusted by utilizing the extension and retraction of the linear actuator 8, so that the grinding and deburring treatment is performed on different height positions of the part. After adjusting the position of the grinding piece, the output can be performed through the third motor 10, which can drive the fixed rod 19 to rotate, thereby driving the grinding wheel 11 in the grinding frame 9 to rotate, and utilizing the rapid rotation of the grinding wheel 11 to grind the burrs on the surface of the part and remove the burrs. The first motor 3, the second motor 5 and the third motor 10 mentioned above can all be NEMA 17 stepper motor, NEMA 17 stepper motor is a synchronous motor, which controls the movement of the rotor by applying a pulse signal. The rotation angle of the stepper motor is usually controlled by controlling the number of input pulses. Each time a pulse signal is received, the stepper motor will rotate a fixed angle, which is called the step angle. The rotation direction of the stepper motor is determined by the sequence of the input pulse signals and the direction of the current. The forward and reverse rotation of the motor can be achieved by controlling the pulse sequence and the direction of the current. The above-mentioned linear actuator 8 can use a linear actuator 8 with a self-locking function, the model is Warner Linear K2G20-12v-BR-04, and the linear actuator contains an electric motor, which is connected to the screw through a gear box to drive the screw to rotate. When the screw rotates, the push rod connected to the screw will move linearly to achieve the extension and retraction of the actuator.The whole process does not involve rotational movement of any parts. When the motor stops working, the friction between the screw and the nut and the design of the gear box ensure that the push rod will not move due to external forces, thereby realizing the self-locking function. The above-mentioned cylinder 12 can select DSNU-32-50-PA type cylinder 12. The cylinder 12 is a double-acting cylinder 12, which means that the cylinder 12 can control the intake and exhaust respectively through two different pipelines to realize push-pull action. When the cylinder 12 is inflated, the cylinder 12 piston will push outward, and when the air is exhausted, the cylinder piston will retract inward. By controlling the on and off of the air source, the workpiece can be fixed and disassembled and loosened. The overall operation is simple and easy to use, which can further improve the processing quality of its parts.
[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0027] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
[0029] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A device for removing burrs from the surface of mechanical parts, comprising a processing box (1), characterized in that: The bottom of the processing box (1) is fixedly connected to a first motor (3) by bolts, and the first motor (3) is fixedly connected to a fixing frame (2) by an output shaft. The top of the fixing frame (2) rotates through the processing box (1) and extends into the interior of the processing box (1). The top of the inner cavity of the processing box (1) is fixedly connected to a cylinder (12) by bolts, and the bottom of the cylinder (12) is fixedly connected to a fixing plate (13) by bolts. The surface of the fixing plate (13) is rotatably connected to a plurality of push-pull rods (14) via a rotating shaft. The top of the fixing frame (2) is provided with a plurality of slide grooves (16), and a fixing piece for fixing a part is provided inside the plurality of slide grooves (16), and the fixing piece is arranged on the plurality of push-pull rods (1 4) at one end away from the fixed disk (13), the inner cavity top of the processing box (1) is fixedly connected to a sliding frame (4) by bolts, one side of the sliding frame (4) is fixedly connected to a second motor (5) by bolts, the second motor (5) is fixedly connected to a screw rod (6) by an output shaft, the end of the screw rod (6) away from the second motor (5) rotates through the sliding frame (4), the end of the screw rod (6) passing through the sliding frame (4) is rotatably connected to the inner cavity side wall of the sliding frame (4) by a rotating shaft, the surface of the screw rod (6) is threadedly connected to a threaded sleeve (7), the bottom of the threaded sleeve (7) is fixedly connected to a linear actuator (8) by bolts, and the bottom of the linear actuator (8) is provided with a grinding piece for grinding its parts.
2. A device for removing burrs from the surface of mechanical parts according to claim 1, characterized in that: The fixing member comprises a plurality of groups of sliders (15), the bottoms of the plurality of groups of sliders (15) are rotatably connected to one end of the push-pull rod (14) away from the fixing plate (13) via a rotating shaft, and the surfaces of the plurality of groups of sliders (15) are slidably connected to the inner cavity side wall of the slide groove (16).
3. A device for removing burrs from the surface of mechanical parts according to claim 2, characterized in that: The tops of the plurality of groups of sliding blocks (15) are fixedly connected to fixing plates (17) via bolts, and the surfaces of the plurality of groups of fixing plates (17) are fixedly connected to elastic anti-skid pads (18).
4. A device for removing burrs from the surface of mechanical parts according to claim 1, characterized in that: The grinding member comprises a grinding frame (9), the top of the grinding frame (9) is fixedly connected to the bottom of the linear actuator (8) by bolts, the bottom of the grinding frame (9) is fixedly connected to a third motor (10) by bolts, and the third motor (10) is fixedly connected to a fixing rod (19) via an output shaft.
5. A device for removing burrs from the surface of mechanical parts according to claim 4, characterized in that: The top of the fixing rod (19) rotates through the grinding frame (9), and the top of the fixing rod (19) is rotatably connected to the top of the inner cavity of the grinding frame (9) through a rotating shaft. The surface of the fixing rod (19) is fixedly connected with a grinding wheel (11) through bolts.
Citation Information
Patent Citations
Mechanical part surface burr removing device
CN211163222U