Photovoltaic support assembling tool

Abstract

The utility model discloses a photovoltaic support assembling tool which comprises an assembling platform, a lower opening is formed in the middle of the top face of the assembling platform, and an assembling station frame fixedly connected with the assembling platform is arranged on one side of the lower opening. According to the utility model, the left conveying belt, the right conveying belt, the central conveying belt, the assembling station frame and the lowering port are arranged on the assembling platform, so that an assembling worker conveys and places photovoltaic modules on the left conveying belt in sequence, and then conveys and places photovoltaic bracket components on the right conveying belt in sequence; then, two assembly stations composed of assembly station frames and lowering openings are arranged between the left conveying belt and the right conveying belt, and assembly personnel sequentially pick up the photovoltaic support components and the photovoltaic modules conveyed on the left conveying belt and the right conveying belt, so that the photovoltaic support components and the photovoltaic modules are manually assembled on the assembly station frames; and the assembled photovoltaic bracket is put down to the central conveying belt through the putting-down opening, so that the assembled photovoltaic bracket is transferred to a photovoltaic bracket mounting area.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic brackets, and in particular to a photovoltaic bracket assembly tool. Background Art

[0002] Solar photovoltaic brackets are special brackets designed for placing, installing and fixing solar panels in solar photovoltaic power generation systems. They are generally made of aluminum alloy, carbon steel and stainless steel. The materials of solar support system related products are carbon steel and stainless steel. The surface of carbon steel is hot-dip galvanized and will not rust after 30 years of outdoor use. During the production stage of photovoltaic brackets, assembly tools are needed to assemble the various components of the photovoltaic brackets.

[0003] At present, after the photovoltaic modules including photovoltaic panels and frames are assembled in the production workshop, they are loaded and transported to the construction site of the photovoltaic power station. Then, multiple photovoltaic modules are laid on the photovoltaic brackets at the construction site of the photovoltaic power station in turn. Using the above-mentioned assembly method, since no corresponding assembly tooling platform is set up at the construction site, and the assembly of outdoor photovoltaic brackets often covers a wide area, the photovoltaic bracket components and photovoltaic modules are piled everywhere at the construction site, resulting in low efficiency of photovoltaic bracket assembly and causing chaos at the construction site.

[0004] To this end, a photovoltaic bracket assembly tool is proposed, which has the advantage of easy and quick assembly of the photovoltaic bracket, thereby solving the problems in the above-mentioned background technology. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a photovoltaic bracket assembly tool.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a photovoltaic bracket assembly tool, including an assembly platform, a lower opening is opened in the middle position of the top surface of the assembly platform, and an assembly station frame fixedly connected to the assembly platform is arranged on one side of the lower opening, a left conveyor belt is arranged on the left side of the top surface of the assembly platform, and photovoltaic components are conveyed on the left conveyor belt, a right conveyor belt is arranged on the right side of the top surface of the assembly platform, and photovoltaic bracket components are conveyed on the right conveyor belt, a center conveyor belt is arranged below the assembly platform corresponding to the lower opening, and the center conveyor belt is arranged parallel to the left conveyor belt and the right conveyor belt respectively.

[0007] As a further description of the above technical solution: a step is welded to the right end of the assembly platform, and a number of anti-slip edges are equidistantly arranged on the inclined surface of the step, the cross-section of the step is a right triangle, and a support rod is welded obliquely to the inner side of the step.

[0008] As a further description of the above technical solution: the distance between the central conveyor belt and the assembly platform is adapted to the height of the photovoltaic bracket.

[0009] As a further description of the above technical solution: the assembly station frame is a rectangular frame structure as a whole, and the four corners of the inner bottom surface of the assembly station frame are welded with triangular plates, and the outer wall surface of the assembly station frame is welded with a plurality of mounting blocks with through holes.

[0010] As a further description of the above technical solution: legs are welded at the four corners of the bottom surface of the assembly platform, and a supporting pad is provided at the bottom of each leg.

[0011] As a further description of the above technical solution: bolts are interspersed on the surface of the mounting block, and the bolts are fixedly connected to the assembly platform.

[0012] As a further description of the above technical solution: L-shaped guardrails are provided on both sides of the lower opening, and the guardrails are fixedly connected to the assembly platform.

[0013] The utility model has the following beneficial effects:

[0014] In the utility model, a left conveyor belt, a right conveyor belt, a central conveyor belt, an assembly station frame and a lower release port are arranged on an assembly platform. The assemblers sequentially transfer and place the photovoltaic modules on the left conveyor belt, and then transfer and place the photovoltaic bracket components on the right conveyor belt. Then, two assembly stations consisting of an assembly station frame and a lower release port are arranged between the left conveyor belt and the right conveyor belt. The assemblers sequentially pick up the photovoltaic bracket components and photovoltaic modules conveyed on the left conveyor belt and the right conveyor belt, and manually assemble the photovoltaic bracket components and photovoltaic modules on the assembly station frame. The assembled photovoltaic bracket is lowered to the central conveyor belt from the lower release port to be transferred to the photovoltaic bracket installation area. Compared with the prior art, the regularity of on-site assembly of the photovoltaic bracket is increased, and the utility model has the advantages of small footprint and high assembly efficiency, and solves the problems of trample damage and low assembly efficiency caused by photovoltaic brackets being stacked and scattered on the construction site. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a top view of a photovoltaic bracket assembly tool of the utility model;

[0016] Figure 2 This is a side view of a photovoltaic bracket assembly tool of the utility model;

[0017] Figure 3 The utility model is a schematic diagram of an assembly station frame structure of a photovoltaic bracket assembly tool.

[0018] Legend:

[0019] 1. Assembly platform; 2. Left conveyor belt; 3. Right conveyor belt; 4. Center conveyor belt; 5. Ladder; 6. Assembly station frame; 7. Lower opening; 8. Guardrail; 9. Support legs; 10. Anti-slip edges; 11. Triangle plate; 12. Mounting block. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] According to an embodiment of the utility model, a photovoltaic bracket assembly tool is provided.

[0022] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-3 As shown, a photovoltaic bracket assembly tool according to an embodiment of the utility model includes an assembly platform 1, a lower opening 7 is opened in the middle position of the top surface of the assembly platform 1, and an assembly station frame 6 fixedly connected to the assembly platform 1 is arranged on one side of the lower opening 7, a left conveyor belt 2 is arranged on the left side of the top surface of the assembly platform 1, and photovoltaic components are conveyed on the left conveyor belt 2, a right conveyor belt 3 is arranged on the right side of the top surface of the assembly platform 1, and photovoltaic bracket components are conveyed on the right conveyor belt 3, a center conveyor belt 4 is arranged below the assembly platform 1 corresponding to the lower opening 7, and the center conveyor belt 4 is respectively arranged parallel to the left conveyor belt 2 and the right conveyor belt 3, the control mode of the left conveyor belt 2, the right conveyor belt 3 and the center conveyor belt 4 of the utility model is controlled by manually starting and closing the switch, the wiring diagram of the power element and the provision of power supply belong to the common knowledge in the field, and the utility model is mainly used to protect the mechanical device, so the utility model will not explain the control mode and wiring arrangement in detail, the principle of the left conveyor belt 2, the right conveyor belt 3 and the center conveyor belt 4 is an existing known technology, and there are mature products, so the principle is not further explained;

[0023] In one embodiment, a step platform 5 is welded to the right end of the assembly platform 1, and a number of anti-slip edges 10 are equidistantly arranged on the inclined surface of the step platform 5. The cross-section of the step platform 5 is a right triangle, and a support rod is welded at an angle on the inner side of the step platform 5. The setting of the step platform 5 makes it easy for assemblers to walk up and down.

[0024] In one embodiment, the distance between the central conveyor belt 4 and the assembly platform 1 is adapted to the height of the photovoltaic bracket, that is, the distance between the central conveyor belt 4 and the assembly platform 1 can facilitate the transportation of the photovoltaic bracket.

[0025] In one embodiment, the assembly station frame 6 is a rectangular frame structure as a whole, and the four corners of the inner bottom surface of the assembly station frame 6 are welded with triangular plates 11, and the outer wall surface of the assembly station frame 6 is welded with a plurality of mounting blocks 12 with through holes. Through the setting of the triangular plates 11, the assembled photovoltaic bracket can contact the triangular plates 11 to provide support, maintain the reliability of the overall structure of the assembly station frame 6, and facilitate the lifting and transfer of the photovoltaic bracket.

[0026] In one embodiment, legs 9 are welded at the four corners of the bottom surface of the assembly platform 1, and a supporting pad is provided at the bottom of each leg 9. By providing the legs 9 and the supporting pad, it is easy to increase the supporting effect of the assembly platform 1.

[0027] In one embodiment, bolts are interspersed on the surface of the mounting block 12, and the bolts are fixedly connected to the assembly platform 1. Through the setting of the mounting block 12, the assembly station frame 6 is removable so that assembly station frames 6 of different sizes can be replaced to meet the assembly requirements of photovoltaic brackets of different sizes.

[0028] In one embodiment, L-shaped guardrails 8 are provided on both sides of the lower opening 7, and the guardrails 8 are fixedly connected to the assembly platform 1. Through the setting of the guardrails 8, a protective structure is provided while facilitating the transfer of the photovoltaic bracket to prevent assemblers from falling onto the central conveyor belt 4.

[0029] Working principle:

[0030] When in use, first, the assemblers go to the assembly platform 1 in groups of two through the ladder 5, and take their positions at the assembly station frame 6. During assembling, the assemblers sequentially transfer the photovoltaic components and place them on the left conveyor belt 2, and then transfer the photovoltaic bracket components sequentially and place them on the right conveyor belt 3. Then, two assembly stations consisting of an assembly station frame 6 and a lower opening 7 are set between the left conveyor belt 2 and the right conveyor belt 3. The assemblers sequentially pick up the photovoltaic bracket components and photovoltaic components conveyed on the left conveyor belt 2 and the right conveyor belt 3, and manually assemble the photovoltaic bracket components and photovoltaic components on the assembly station frame 6, and lower the assembled photovoltaic bracket to the center conveyor belt 4 through the lower opening 7, so that it can be transferred to the photovoltaic bracket installation area.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A photovoltaic support assembly tool, comprising an assembly platform (1), characterized in that: A lower opening (7) is provided in the middle of the top surface of the assembly platform (1), and an assembly station frame (6) fixedly connected to the assembly platform (1) is provided on one side of the lower opening (7); a left conveyor belt (2) is provided on the left side of the top surface of the assembly platform (1), and photovoltaic components are conveyed on the left conveyor belt (2); a right conveyor belt (3) is provided on the right side of the top surface of the assembly platform (1), and photovoltaic support components are conveyed on the right conveyor belt (3); a central conveyor belt (4) is provided below the assembly platform (1) corresponding to the lower opening (7), and the central conveyor belt (4) is respectively provided in parallel with the left conveyor belt (2) and the right conveyor belt (3).

2. The photovoltaic bracket assembly tool according to claim 1, characterized in that: A step platform (5) is welded to the right end of the assembly platform (1), and a plurality of anti-slip edges (10) are equidistantly arranged on the inclined surface of the step platform (5); the cross section of the step platform (5) is a right triangle, and a support rod is welded obliquely to the inner side surface of the step platform (5).

3. The photovoltaic bracket assembly tool according to claim 1, characterized in that: The distance between the central conveyor belt (4) and the assembly platform (1) is adapted to the height of the photovoltaic support.

4. The photovoltaic bracket assembly tool according to claim 1, characterized in that: The assembly station frame (6) is a rectangular frame structure as a whole, and the four corners of the inner bottom surface of the assembly station frame (6) are welded with triangular plates (11), and the outer wall surface of the assembly station frame (6) is welded with a plurality of mounting blocks (12) with through holes.

5. The photovoltaic support assembly tool according to claim 1, characterized in that: Support legs (9) are welded at the four corners of the bottom surface of the assembly platform (1), and a supporting pad is provided at the bottom of each support leg (9).

6. The photovoltaic support assembly tool according to claim 4, characterized in that: Bolts are inserted into the surface of the mounting block (12), and the bolts are fixedly connected to the assembly platform (1).

7. The photovoltaic support assembly tool according to claim 4, characterized in that: L-shaped guardrails (8) are provided on both the left and right sides of the lower opening (7), and the guardrails (8) are fixedly connected to the assembly platform (1).

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