Automobile roof raw material edge automatic cutting device

By designing an automated cutting device for car roof raw materials, using support frames, moving plates, rotating shafts, placement plates, clamping mechanisms and cutting components, the problems that require manual operation in the prior art are solved, and an efficient and automated cutting process is achieved.

CN222945651UActive Publication Date: 2025-06-06SHANGHAI IAC SONGJIANG AUTOMOTIVE CARPET & ACOUSTICS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422124398.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-06
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing car ceiling cutting device requires manual placement of raw materials and controlled cutting, which has low working efficiency.

Method used

An automatic cutting device for the edge of the car ceiling raw material is designed, including a support frame, a moving plate, a rotating shaft, a placement plate, a clamping mechanism and a cutting assembly, and automatic cutting is achieved through an automated clamping and rotation mechanism.

Benefits of technology

It realizes an integrated process from material placement, fixing to automatic cutting, reducing manual intervention and improving the accuracy and efficiency of cutting.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222945651U_ABST
    Figure CN222945651U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of automobile raw material cutting, and discloses an automobile roof raw material edge automatic cutting device which comprises a supporting frame, the inner side of the supporting frame is connected with a movable plate in a sliding mode, the middle of the movable plate is fixedly connected with a rotating shaft, and the two ends of the rotating shaft are rotationally connected to the inner side of the supporting frame. Bearing plates are fixedly connected to the left side and the right side of the moving plate, placing plates are fixedly connected to the tops of the two bearing plates, materials are arranged on the tops of the two placing plates, a cutting assembly is arranged on the right side of the supporting frame, and clamping mechanisms are arranged on the outer walls of the two placing plates. According to the automatic cutting device, materials are placed on the placing plate, and after the materials are fixed, the rotating shaft is controlled to rotate to enable the bearing table to rotate to enter the cutting chamber, so that the integrated process from material placing, fixing to automatic cutting is achieved, manual intervention is greatly reduced, and the cutting accuracy and efficiency are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of automobile raw material cutting, in particular to an automatic cutting device for the edge of automobile roof raw materials. Background Art

[0002] As a key component of car interior, the car roof carries important functional and aesthetic value. In the processing of the car roof, precise cutting steps are essential. This step requires high precision and meticulous operation to ensure that the size and shape of the roof fully meet the design requirements.

[0003] After searching, the Chinese patent announcement number is: CN216658150U, which discloses a car ceiling cutting device, including a support plate, a cutting component and a positioning component, the cutting component is arranged below the support plate, the positioning component is arranged above the support plate, the cutting component includes a main body, a sliding component and a cutter, one side of the main body is connected to the sliding component, and a roller is arranged on the other side of the main body, the sliding component is arranged on the support plate, the cutter is connected to the main body, a cutting groove is arranged on the support plate, and the cutter and the cutting groove are arranged correspondingly, the positioning component includes a cylinder and a positioning block, the positioning block is located above the support plate, and the positioning block is connected to the telescopic rod of the cylinder. The utility model is a car ceiling cutting device that can make full use of the space below the support plate, reduce the space occupied by the cutting device, and improve the cutting safety. However, in actual use, it is necessary to manually place the raw materials and control the cutting, and the work efficiency is low. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an automatic cutting device for the edge of automobile roof materials, aiming to improve the problem of low work efficiency in the prior art that manual placement of materials and cutting control are required when cutting automobile roof materials.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic cutting device for the edge of a car roof raw material, comprising a supporting frame, a movable plate is slidably connected to the inner side of the supporting frame, a rotating shaft is fixedly connected to the middle part of the movable plate, both ends of the rotating shaft are rotatably connected to the inner side of the supporting frame, the left and right sides of the movable plate are fixedly connected to load-bearing plates, the tops of the two load-bearing plates are fixedly connected to placement plates, materials are arranged on the tops of the two placement plates, a cutting assembly is arranged on the right side of the supporting frame, and clamping mechanisms are arranged on the outer walls of the two placement plates.

[0006] Through the above technical solution: the support frame provides a stable foundation for the entire device, the moving plate slides inside the support frame, and cooperates with the rotating shaft to achieve smooth rotation, ensuring the stability of the placement plate and the material during movement and rotation. The cutting component can accurately cut the material placed on the placement plate. Its position is relatively fixed and is not affected by the movement and rotation of the material. It can always maintain an accurate cutting position and angle, thereby improving the cutting accuracy and quality.

[0007] As a further description of the above technical solution:

[0008] The clamping mechanism includes multiple fixed plates, one ends of the multiple fixed plates are fixedly connected to the outer wall of the placement table, the outer walls of the multiple fixed plates are fixedly connected with connecting columns, the tops of the outer walls of the multiple connecting columns are fixedly connected with supporting shells, the inner sides of the multiple supporting shells are rotatably connected with rotating rods, both ends of the multiple rotating rods are fixedly connected with steel plates, the outer walls of the multiple steel plates are provided with clamping strips, and the outer walls of the clamping strips are fixedly connected with clamping hooks.

[0009] Through the above technical solution: the rotating rod in the supporting shell can rotate, so that the steel plates at both ends rotate, thereby ensuring that the clamping bar and the clamping hook can automatically contact the material to clamp it, and the clamping bar and the steel plate are connected by welding to meet various clamping needs.

[0010] As a further description of the above technical solution:

[0011] A baffle is fixedly connected to the top of the support frame, and an observation window is provided on the outer wall of the baffle.

[0012] Through the above technical solution: the baffle prevents the debris generated during the cutting process from splashing, thereby protecting the safety of the operator, and the observation window 21 makes it convenient for the operator to observe the cutting process, discover problems in time and deal with them, thereby improving the safety of the operation.

[0013] As a further description of the above technical solution:

[0014] The cutting assembly comprises a slide rail 1, the left side of which is fixedly connected to the right side of the supporting baffle, and the outer wall of the slide rail 1 is slidably connected to a slide plate 1.

[0015] Through the above technical solution: during cutting, the movement of the slide plate 1 on the slide rail 1 controls the lifting of the cutter 16 as a further description of the above technical solution:

[0016] Both ends of the outer wall of the slide plate 1 are fixedly connected with the slide rail 2, and the outer walls of the two slide rails 2 are slidably connected with a plurality of slide plates 2.

[0017] Through the above technical solution: the cutter is controlled to move left and right by the movement of the second slide plate on the second slide rail.

[0018] As a further description of the above technical solution:

[0019] The left and right sides of the bottoms of the plurality of slide plates 2 are fixedly connected with connecting plates, and the bottoms of the two connecting plates are fixedly connected with slide rails 3.

[0020] Through the above technical solution: connecting the slide rail three through the connecting plate provides a stable connection method.

[0021] As a further description of the above technical solution:

[0022] The bottoms of the two slide rails three are slidably connected with a plurality of slide plates three, and the bottoms of the plurality of slide plates three are provided with cutters.

[0023] Through the above technical solution: the cutter is controlled to move forward and backward by the movement of the slide plate three on the slide rail three.

[0024] As a further description of the above technical solution:

[0025] The front and rear sides of the tops of the two load-bearing plates are fixedly connected with triangular support plates, the adjacent sides of the multiple triangular support plates are fixedly connected to the outer wall of the movable plate, the front and rear sides of the bottoms of the two load-bearing plates are fixedly connected with connecting bases, the outer wall of the support frame is provided with multiple supporting bases, the inner sides of the multiple supporting bases are fixedly connected with cylinders, and one end of the cylinder is slidably connected to the bottom of the connecting base.

[0026] Through the above technical solution: the triangular support plate provides a stable support for the load-bearing platform, preventing the load-bearing platform from shaking or deforming when carrying materials and performing rotation operations, thereby ensuring the structural stability of the entire device; when the weighing platform does not move, the support seat supports the connecting base at the bottom of the weighing platform, providing good support for it; when the load-bearing platform needs to be rotated, the cylinder is started to contract so that the top of the support seat can be separated from the connecting base so that it can rotate.

[0027] The utility model has the following beneficial effects:

[0028] 1. In the utility model, by placing the material on the placement plate, and after fixing it, controlling the rotation of the rotating shaft to rotate the load-bearing table into the cutting room, an integrated process from material placement, fixing to automatic cutting is realized, which greatly reduces manual intervention and improves the accuracy and efficiency of cutting.

[0029] 2. In the utility model, the automatic clamping is controlled by the rotation of the rotating rod to improve the automation of the device. Through the combination of multiple clamping strips, the position and direction of the clamping strips can be flexibly set according to the different shapes of automobile roof materials to form different shapes to meet the various complex material shape requirements and improve the stability of clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a right-side stereoscopic schematic diagram of an automatic cutting device for the edge of a car roof material proposed by the utility model;

[0031] Figure 2 This is a left-side stereoscopic schematic diagram of an automatic cutting device for the edge of a car roof material proposed by the utility model;

[0032] Figure 3 This is a disassembled diagram of an automatic cutting device for the edge of a car roof material proposed by the utility model;

[0033] Figure 4 This is a schematic structural diagram of a support base of an automatic cutting device for the edge of a car roof material proposed by the utility model;

[0034] Figure 5 The utility model discloses a structural schematic diagram of a clamping mechanism of an automatic cutting device for the edge of a material of a car roof.

[0035] Legend:

[0036] 1. Support frame; 2. Clamping mechanism; 201. Fixed plate; 202. Connecting column; 203. Support shell; 204. Rotating rod; 205. Steel plate; 206. Clamping bar; 207. Clamping hook; 3. Moving plate; 4. Load-bearing platform; 5. Placement plate; 6. Material; 7. Rotating shaft; 8. Triangular support plate; 9. Slide rail 1; 10. Slide plate 1; 11. Slide rail 2; 12. Slide plate 2; 13. Connecting plate; 14. Slide rail 3; 15. Slide plate 3; 16. Cutter; 17. Support base; 18. Cylinder; 19. Connecting base; 20. Baffle; 21. Observation window. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] Refer to the attached Figure 1 , Attachment Figure 2 and attached Figure 3The utility model provides an embodiment: an automatic cutting device for the edge of a raw material of a car roof, comprising a support frame 1, a moving plate 3 is slidably connected to the inner side of the support frame 1, a rotating shaft 7 is fixedly connected to the middle of the moving plate 3, both ends of the rotating shaft 7 are rotatably connected to the inner side of the support frame 1, the left and right sides of the moving plate 3 are fixedly connected to the load-bearing platform 4, the tops of the two load-bearing platforms 4 are fixedly connected to the placement plates 5, the tops of the two placement plates 5 are provided with materials 6, a cutting component is provided on the right side of the support frame 1, and the outer walls of the two placement plates 5 are provided with clamping mechanisms 2; a baffle 20 is fixedly connected to the top of the support frame 1, An observation window 21 is provided on the outer wall of the baffle 20; the cutting assembly includes a slide rail 9, the left side of which is fixedly connected to the right side of the supporting baffle 20, and a slide plate 10 is slidably connected to the outer wall of the slide rail 9; both ends of the outer wall of the slide plate 10 are fixedly connected to slide rails 2 11, and the outer walls of the two slide rails 2 11 are slidably connected to multiple slide plates 2 12; the left and right sides of the bottom of the multiple slide plates 2 12 are fixedly connected to connecting plates 13, and the bottoms of the two connecting plates 13 are fixedly connected to slide rails 3 14; the bottoms of the two slide rails 3 14 are slidably connected to multiple slide plates 3 15, and the bottoms of the multiple slide plates 3 15 are provided with cutters 16;

[0039] Specifically, the material 6 is automatically fixed by the clamping mechanism, and then the rotating shaft 7 is rotated to rotate the material 6 into the cutting chamber for automatic cutting. The whole process does not require manual intervention, which greatly improves work efficiency. Compared with traditional manual cutting, it saves a lot of time and labor costs. During cutting, the movement of the slide 10 on the slide rail 9 controls the lifting and lowering of the cutter 16, the movement of the slide 2 12 on the slide rail 2 11 controls the left and right movement of the cutter 16, and the movement of the slide 3 15 on the slide rail 3 14 controls the front and back movement of the cutter 16. The multi-directional sliding adjustment of the cutter 16 is realized to quickly adapt to different material 6 requirements without complicated adjustments and settings, which improves the flexibility and efficiency of production. The baffle 20 on the top of the support frame 1 can prevent the debris generated during the cutting process from splashing and protect the safety of the operator. The observation window 21 is convenient for the operator to observe the cutting process, find problems in time and deal with them, which improves the safety of operation.

[0040] Refer to the attached Figure 5 The clamping mechanism 2 includes a plurality of fixed plates 201, one end of each of the plurality of fixed plates 201 is fixedly connected to the outer wall of the placement plate 5, the outer walls of each of the plurality of fixed plates 201 are fixedly connected to a connecting column 202, the outer wall tops of each of the plurality of connecting columns 202 are fixedly connected to a supporting shell 203, the inner sides of each of the plurality of supporting shells 203 are rotatably connected to a rotating rod 204, both ends of each of the plurality of rotating rods 204 are fixedly connected to a steel plate 205, the outer walls of each of the plurality of steel plates 205 are provided with a clamping bar 206, and the outer wall of the clamping bar 206 is fixedly connected to a clamping hook 207;

[0041] Specifically, the supporting shell 203 and the placing plate 5 are connected by connecting the connecting column 202 and the fixing plate 201. The rotating rod 204 inside the supporting shell 203 provides rotational power for the steel plate 205, so that the clamping bar 206 connected thereto can clamp the material 6. Through welding between multiple clamping bars 206, the position and direction of the clamping bar 206 can be flexibly set according to the different shapes of automobile roof materials, forming different shapes to adapt to various complex material 6 shape requirements. The design of the clamping hook 207 can better grasp the material 6 to prevent the material 6 from sliding or shifting during the cutting process, thereby providing greater clamping force and stability for the material 6.

[0042] Refer to the attached Figure 2 and attached Figure 4 The front and rear sides of the tops of the two load-bearing platforms 4 are fixedly connected with triangular support plates 8, and the adjacent sides of the multiple triangular support plates 8 are fixedly connected to the outer wall of the movable plate 3. The front and rear sides of the bottoms of the two load-bearing platforms 4 are fixedly connected with connecting bases 19. The outer wall of the support frame 1 is provided with multiple supporting bases 17, and the inner sides of the multiple supporting bases 17 are fixedly connected with cylinders 18, and one end of the cylinder 18 is slidably connected to the bottom of the connecting base 19;

[0043] Specifically, the triangular support plate 8 has the characteristic of high stability, and can provide additional supporting force for the load-bearing platform 4, preventing the load-bearing platform 4 from shaking or deforming when carrying materials 6 and performing rotation operations, thereby ensuring the structural stability of the entire device and ensuring the accuracy and quality of cutting. When the load-bearing platform 4 does not move, the support base 17 supports the connecting base 19 at the bottom of the load-bearing platform 4 to provide good support for it. When the load-bearing platform 4 needs to be rotated, the cylinder 18 is started to contract so that the top of the support base 17 can be separated from the connecting base 19 so that it can rotate.

[0044] Working principle: the material 6 to be cut is placed on the placement plate 5, the placement plate 5 is connected to the movable plate 3 through the bearing platform 4, the movable plate 3 is rotated in the support frame 1 through the rotating shaft 7, the material 6 is fixed by the clamping mechanism to ensure that the material 6 will not move during the cutting process, the rotating shaft 7 is controlled to rotate, the bearing platform 4 with the material 6 to be cut is rotated into the right side of the support frame 1, and a cutting chamber is set on the right side of the support frame 1 to complete the automatic cutting of the material 6; and the support shell 203 is fixed on the placement plate 203 through the connecting column 202 and the fixing plate 201 On the plate 5, a rotating rod 204 is rotatably connected inside the supporting shell 203, and the rotating rod 204 can drive the steel plates 205 at both ends to rotate. The clamping strip 206 is fixed to the outer wall of the steel plate 205 by welding, so the clamping of the clamping strip 206 can be controlled by the rotation of the rotating rod 204. Multiple clamping strips 206 can also be fixed by welding. By setting multiple clamping strips 206 to form different shapes, the position and direction of the clamping strip 206 can be set according to the material of the automobile roof. In addition, a clamping hook 207 is set to achieve a better clamping effect.

[0045] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic cutting device for the edge of a car roof material, comprising a support frame (1), characterized in that: A movable plate (3) is slidably connected to the inner side of the support frame (1); a rotating shaft (7) is fixedly connected to the middle of the movable plate (3); both ends of the rotating shaft (7) are rotatably connected to the inner side of the support frame (1); the left and right sides of the movable plate (3) are fixedly connected to load-bearing plates (4); the tops of the two load-bearing plates (4) are fixedly connected to placement plates (5); materials (6) are arranged on the tops of the two placement plates (5); a cutting assembly is arranged on the right side of the support frame (1); and the outer walls of the two placement plates (5) are arranged with clamping mechanisms (2).

2. The automatic cutting device for the edge of a car roof material according to claim 1, characterized in that: The clamping mechanism (2) comprises a plurality of fixed plates (201), one end of each of the plurality of fixed plates (201) being fixedly connected to the outer wall of the placement plate (5), the outer walls of each of the plurality of fixed plates (201) being fixedly connected to a connecting column (202), the top of the outer walls of each of the plurality of connecting columns (202) being fixedly connected to a supporting shell (203), the inner sides of each of the plurality of supporting shells (203) being rotatably connected to a rotating rod (204), both ends of each of the plurality of rotating rods (204) being fixedly connected to a steel plate (205), the outer walls of each of the plurality of steel plates (205) being provided with a clamping strip (206), and the outer walls of the clamping strip (206) being fixedly connected to a clamping hook (207).

3. The automatic cutting device for the edge of a car roof material according to claim 1, characterized in that: A baffle (20) is fixedly connected to the top of the support frame (1), and an observation window (21) is provided on the outer wall of the baffle (20).

4. The automatic cutting device for the edge of a car roof material according to claim 1, characterized in that: The cutting assembly comprises a slide rail (9), the left side of the slide rail (9) being fixedly connected to the right side of the supporting baffle (20), and the outer wall of the slide rail (9) being slidably connected to a slide plate (10).

5. The automatic cutting device for the edge of a car roof material according to claim 4, characterized in that: Both ends of the outer wall of the slide plate 1 (10) are fixedly connected to the slide rail 2 (11), and the outer walls of the two slide rails 2 (11) are slidably connected to a plurality of slide plates 2 (12).

6. The automatic cutting device for the edge of a car roof material according to claim 5, characterized in that: The left and right sides of the bottoms of the plurality of slide plates (12) are fixedly connected to connecting plates (13), and the bottoms of the two connecting plates (13) are fixedly connected to slide rails (14).

7. The automatic cutting device for the edge of a car roof material according to claim 6, characterized in that: The bottoms of the two slide rails three (14) are slidably connected to a plurality of slide plates three (15), and the bottoms of the plurality of slide plates three (15) are each provided with a cutter (16).

8. The automatic cutting device for the edge of a car roof material according to claim 1, characterized in that: The front and rear sides of the tops of the two load-bearing plates (4) are fixedly connected to triangular support plates (8), the adjacent sides of the plurality of triangular support plates (8) are fixedly connected to the outer wall of the movable plate (3), the front and rear sides of the bottoms of the two load-bearing plates (4) are fixedly connected to connecting bases (19), the outer wall of the support frame (1) is provided with a plurality of supporting bases (17), the inner sides of the plurality of supporting bases (17) are fixedly connected to cylinders (18), and one end of the cylinder (18) is slidably connected to the bottom of the connecting base (19).