Automatic rubber cutting detector

By designing an automatic rubber cutting detection machine, the automatic cutting of rubber blocks is achieved using the drive motor and cutting blade, and the detection is carried out through high-definition photography cameras and infrared temperature control probes, the problems of high manual operation costs and safety hazards in the existing technology are solved, and the automation and quality control of the rubber primary processing production line are realized.

CN222945659UActive Publication Date: 2025-06-06YUNNAN MODERN FACILITY AGRI GRP CO LTD
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Patent Information

Application Number
CN202422112530.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-06
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing disc grease cutting machines require manual operation during cutting and testing, resulting in high labor costs and irregular operation may cause safety hazards, and it is difficult to automate the rubber primary processing production line.

Method used

An automatic rubber cutting detection machine is designed, including a detection bracket, a drive motor, a cutting blade, a fixing fixture, a cutting support base and a detection device. The automatic cutting of rubber blocks is achieved through the drive motor and a cutting blade, and the temperature and appearance detection is performed using a high-definition photography camera and an infrared temperature-controlled probe.

Benefits of technology

Automatic cutting and testing of rubber blocks is realized, manual operation costs are reduced, production efficiency is improved, safety risks are reduced, and rubber quality can be effectively controlled.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber processing detection, in particular to an automatic rubber cutting detection machine which comprises a detection support, a driving motor, a cutting blade, a fixing clamp, a cutting supporting base and a detection device. A driving motor is arranged on the detection support; the driving motor is connected with the cutting blade through a driving shaft; a cutting supporting base is arranged below the cutting blade; fixing clamps are arranged on the two sides of the upper portion of the cutting supporting base. The problem that in the background technology, a baked rubber block needs to be cut to detect the center appearance and temperature of the rubber block is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber processing detection, in particular to an automatic rubber cutting detection machine. Background Art

[0002] During the operation of the existing disc-type rubber cutting machine, workers are required to place the rubber blocks, cut them, and then inspect the appearance and temperature of the core. Labor cost is the main cost in the production of rubber factories, and it has been rising significantly year by year. The gradual realization of automation of the rubber primary processing production line is an inevitable need for the high-quality development of the rubber primary processing industry. In addition, due to irregular manual operation or negligence of the operator, safety accidents are prone to occur, and there are certain safety hazards. In view of the existing situation, a cylinder-driven automatic lifting device is used to lift the rubber block, a support mechanism is used to fix the rubber block, an infrared thermal imager is used to detect the core temperature, and photos are taken, data is collected, etc., to complete automatic rubber cutting detection. Utility Model Content

[0003] The utility model aims to provide an automatic rubber cutting and detecting machine to solve the problem in the background art that a baked rubber block needs to be cut to detect the appearance and temperature of the center of the rubber block.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] An automatic rubber cutting detection machine comprises a detection bracket, a driving motor, a cutting blade, a fixing fixture, a cutting support base and a detection device; a driving motor is arranged on the upper part of the detection bracket; the driving motor is connected to the cutting blade via a driving shaft; a cutting support base is arranged below the cutting blade; fixing fixtures are arranged on both sides of the upper part of the cutting support base; and a detection device is arranged below the driving motor.

[0006] Furthermore, the detection device is provided with a high-definition camera; a plurality of infrared temperature control probes are arranged in a ring outside the high-definition camera.

[0007] Furthermore, the fixing fixtures are symmetrically arranged on both sides of the cutting blade; hydraulic cylinders are arranged on both sides of the fixing fixture; and telescopic clamps are connected to the hydraulic cylinders.

[0008] Furthermore, a telescopic top rod is arranged at the bottom of the cutting support base; and a cutting rubber support plate is arranged at the top of the telescopic top rod.

[0009] Furthermore, a cutting shield is provided on the upper portion of the cutting blade.

[0010] Furthermore, a reduction gearbox is arranged between the driving motor and the cutting blade.

[0011] Compared with the prior art, the utility model can achieve one of the following beneficial effects:

[0012] 1. Through the detection bracket, drive motor, cutting blade, fixing fixture, cutting support base and detection device; the upper part of the detection bracket is provided with a drive motor to provide a fast support and fixed cutting device for the rubber block. By respectively setting the detection devices, the baked rubber block can be cut quickly and the temperature of the block core can be detected, and the central appearance inside the block core can be photographed and analyzed, which is very helpful for controlling the rubber quality during the rubber processing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model.

[0014] Figure 2 This is a schematic diagram of the cutting support base structure of the utility model.

[0015] Figure 3 It is a schematic diagram of the structure of the detection device of the utility model.

[0016] Figure 4 This is a schematic diagram of the fixing fixture structure of the utility model. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0018] Example 1

[0019] An automatic rubber cutting detection machine comprises a detection bracket 1, a driving motor 2, a cutting blade 3, a fixing fixture 4, a cutting support base 5, and a detection device 6; the driving motor 2 is arranged on the upper part of the detection bracket 1; the driving motor 2 is connected to the cutting blade 3 through a driving shaft 302; a cutting support base 5 is arranged below the cutting blade 3; fixing fixtures 4 are arranged on both sides of the upper part of the cutting support base 5; and a detection device 6 is arranged below the driving motor 2. The working process of the machine can be realized by moving a rubber block to the cutting support base for support, lifting it to the cutting blade position, fixing it with a fixing fixture, and then quickly cutting it. The temperature and center condition of the half rubber block after cutting and separation are recorded by the detection device.

[0020] Example 2

[0021] On the basis of Example 1, a reduction box 201 is arranged between the driving motor 2 and the cutting blade 3, which can reduce the speed of the driving motor output torque, reduce the cutting speed, and increase the torque of the cutting blade to prevent damage to the driving motor due to the large resistance of the rubber.

[0022] Although the utility model is described herein with reference to a plurality of illustrative embodiments of the utility model, it should be understood that those skilled in the art may devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the disclosure, drawings, and claims of the present application, various modifications and improvements may be made to the components and / or layout of the subject combination layout. In addition to the modifications and improvements made to the components and / or layout, other uses will also be apparent to those skilled in the art.

Claims

1. An automatic rubber cutting detection machine, characterized in that: The invention comprises a detection bracket (1), a driving motor (2), a cutting blade (3), a fixing fixture (4), a cutting support base (5), and a detection device (6); the driving motor (2) is arranged on the upper part of the detection bracket (1); the driving motor (2) is connected to the cutting blade (3) via a driving shaft (302); a cutting support base (5) is arranged below the cutting blade (3); fixing fixtures (4) are arranged on both sides of the upper part of the cutting support base (5); and a detection device (6) is arranged below the driving motor (2).

2. The automatic rubber cutting detection machine according to claim 1, characterized in that: The detection device (6) is provided with a high-definition camera (601); a plurality of infrared temperature control probes (602) are arranged in a ring shape outside the high-definition camera (601).

3. The automatic rubber cutting detection machine according to claim 1, characterized in that: The fixing clamps (4) are symmetrically arranged on both sides of the cutting blade (3); hydraulic cylinders (401) are arranged on both sides of the fixing clamps (4); and telescopic clamps (402) are connected to the hydraulic cylinders (401).

4. The automatic rubber cutting detection machine according to claim 1, characterized in that: A telescopic top rod (501) is arranged at the bottom of the cutting support base (5); and a cutting rubber support plate (502) is arranged at the top of the telescopic top rod (501).

5. The automatic rubber cutting detection machine according to claim 1, characterized in that: A cutting shield (301) is provided on the upper portion of the cutting blade (3).

6. The automatic rubber cutting detection machine according to claim 1, characterized in that: A reduction gearbox (201) is provided between the driving motor (2) and the cutting blade (3).