Automatic mixing machine for color matching of materials
By designing an automatic mixer for zipper manufacturing, the problem of difficult to ensure the accuracy and consistency of the color matching of zippers in traditional manual operations is solved, and the high quality and uniform color of the finished zipper products are achieved.
Patent Information
- Application Number
- CN202421911230.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-07
AI Technical Summary
During the zipper manufacturing process, traditional manual handling material microphone color matching problems are difficult to ensure accuracy and consistency, which affects the appearance quality and color uniformity of the finished zipper product.
Design an automatic mixer with material micrometer color matching, including a mixing component and an inflatable component. The mixing component is equipped with a drum and a mixing knife. The inflatable component is filled with gas through a gas pipe to make the plastic bag body abut the mixing knife to achieve automatic stirring.
Through the use of an automatic mixer, the accuracy and consistency of the color matching of the material is ensured, the appearance quality and color uniformity of the finished zipper product are improved, and the fatigue and material waste are reduced due to manual operation.
Smart Images

Figure CN222945955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zipper production, in particular to an automatic material color matching mixer. Background Art
[0002] In the zipper manufacturing industry, the assembly structure of zippers is crucial, and they are mainly composed of a precise combination of cloth tape and chain teeth. In order to meet the diversified needs of the market, zippers are available in a variety of colors, which requires fine material (i.e., raw materials in zipper manufacturing, such as plastic particles) color matching during the production process. Traditional material color matching, especially for small batch orders, generally relies on manual operation. Specifically, operators need to manually mix the base material - white plastic particles with specific color powder in proportion. This process is usually completed in a plastic bag, and the plastic bag needs to be shaken repeatedly to try to achieve a uniform mixing effect.
[0003] However, due to the subjectivity and instability of manual operation, it is difficult to ensure the accuracy and consistency of each color matching, which in turn affects the appearance quality and color uniformity of the finished zipper. Secondly, long-term, high-intensity manual shaking operations not only easily cause employee fatigue, but may also lead to uneven color matching or material waste due to improper operation, increasing production costs and quality control difficulties. Utility Model Content
[0004] Based on this, the utility model provides an automatic material color matching mixer with a simple structure and easy use. A mixing knife is installed inside the drum. When the drum rotates, the mixing knife is used to stir the plastic particles inside the plastic bag, eliminating manual operation and effectively ensuring the accuracy and consistency of color matching, thereby ensuring the appearance quality and color uniformity of the finished zipper.
[0005] An automatic mixer for color matching of materials, comprising:
[0006] The stirring assembly comprises a frame, a drum rotatably mounted inside the frame, and at least one stirring blade mounted on the inner wall of the drum; the inside of the drum is used to coaxially place a plastic bag, the bag mouth of the plastic bag is rolled back and sleeved on the top of the drum; the inside of the plastic bag is used to carry the material to be stirred; and
[0007] An inflation component is installed on the top of the stirring component; the inflation component includes an annular plate coaxially installed on the top of the roller, an end cover hinged to one side of the annular plate, and an air pipe connected to the middle of the end cover; the end cover is used to cover the top of the roller so that the bag opening of the plastic bag is clamped between the end cover and the roller; the air pipe is used to fill the interior of the plastic bag with gas so that the bag body of the plastic bag abuts against the stirring blade.
[0008] The above-mentioned automatic material color mixing machine has a simple structure and is easy to use. A mixing knife is installed inside the drum. When the drum rotates, the mixing knife is used to mix the plastic particles inside the plastic bag, eliminating manual operation and effectively ensuring the accuracy and consistency of color matching, thereby ensuring the appearance quality and color uniformity of the finished zipper.
[0009] In one embodiment, the axis of the drum is inclined at 45 degrees to the horizontal plane.
[0010] In one embodiment, there are two stirring blades, which are spirally arranged along the inner wall of the drum, and the two stirring blades are staggered with each other.
[0011] In one embodiment, the stirring assembly also includes two supporting rollers installed around the drum and a stirring motor installed inside the frame; the supporting rollers are used to support and abut the outer wall of the drum; the stirring motor is used to connect to the drum to drive the drum to rotate.
[0012] In one embodiment, a driven wheel is coaxially mounted on the bottom end of the drum, a driving wheel is coaxially mounted on the rotor of the stirring motor, and the driving wheel and the driven wheel are connected via a synchronous belt.
[0013] In one of the embodiments, the inflation component further comprises a latch which is telescopically mounted on the other side of the annular plate; the latch is used for inserting the end cover.
[0014] In one embodiment, the inflation assembly further includes a trachea bracket mounted on one side of the frame, and a rotary joint rotatably mounted on the top of the trachea bracket; one end of the rotary joint is used to connect the trachea, and the other end of the rotary joint is used to connect the air pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of an automatic mixer for color matching of materials according to one embodiment of the utility model;
[0016] Figure 2 for Figure 1 The side view of the material color matching automatic mixer shown;
[0017] Figure 3 for Figure 1 The schematic diagram of the assembly of the drum and the inflation component in the material color matching automatic mixer shown;
[0018] Figure 4 for Figure 3 The diagram shown is a schematic diagram of the internal structure of the drum in the material color matching automatic mixer.
[0019] Notes on the attached drawings:
[0020] 10-stirring assembly, 11-frame, 12-drum, 120-driven wheel, 121-rolling guide ring, 13-stirring blade, 14-support roller, 15-stirring motor, 150-driving wheel, 16-plastic bag;
[0021] 20-inflatable assembly, 21-annular plate, 22-end cover, 23-latch, 24-trachea, 25-trachea bracket, 26-rotating joint. DETAILED DESCRIPTION
[0022] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0025] See also Figures 1 to 4 , is an automatic material color matching mixer according to an embodiment of the present invention, comprising a stirring component 10 and an inflation component 20 installed on the top of the stirring component 10.
[0026] The stirring assembly 10 includes a frame 11, a drum 12 rotatably mounted inside the frame 11, at least one stirring blade 13 mounted on the inner wall of the drum 12, two supporting rollers 14 mounted around the drum 12, and a stirring motor 15 mounted inside the frame 11; the supporting rollers 14 are used to support and abut against the outer wall of the drum 12; the stirring motor 15 is used to connect to the drum 12 to drive the drum 12 to rotate. Figure 3 As shown, the inside of the drum 12 is used to coaxially place a plastic bag 16, and the bag mouth of the plastic bag 16 is rolled up and sleeved on the top of the drum 12; the inside of the plastic bag 16 is used to carry the material to be stirred.
[0027] In this embodiment, the axis of the drum 12 is inclined at 45 degrees to the horizontal plane.
[0028] In this embodiment, if Figure 2 As shown, a driven wheel 120 is coaxially mounted on the bottom end of the drum 12, and a driving wheel 150 is coaxially mounted on the rotor of the stirring motor 15. The driving wheel 150 and the driven wheel 120 are connected by a synchronous belt (not shown), so that the stirring motor 15 can drive the drum 12 to rotate.
[0029] Furthermore, if Figure 2 and Figure 3 As shown, the support roller 14 is a track wheel; a rolling guide ring 121 is coaxially mounted on the outer wall of the drum 12, and the rolling guide ring 121 is matched and engaged with the support roller 14, which effectively improves the movement stability of the drum 12 and avoids unnecessary shaking or noise.
[0030] In this embodiment, if Figure 4 As shown, there are two stirring blades 13 , which are spirally arranged along the inner wall of the drum 12 , and the two stirring blades 13 are staggered with each other.
[0031] The inflation assembly 20 includes an annular plate 21 coaxially mounted on the top of the drum 12, an end cover 22 hinged on one side of the annular plate 21, a pin 23 telescopically mounted on the other side of the annular plate 21, an air pipe 24 connected to the middle of the end cover 22, an air pipe bracket 25 mounted on one side of the frame 11, and a rotary joint 26 rotatably mounted on the top of the air pipe bracket 25; one end of the rotary joint 26 is used to connect to the air pipe 24, and the other end of the rotary joint 26 is used to connect to an air pump (not shown), which can prevent the air pipe 24 from getting entangled and knotted when the drum 12 rotates.
[0032] The end cap 22 is used to cover the top of the drum 12, and the end cap 22 is inserted and fixed by the latch 23, so that the bag mouth of the plastic bag 16 is sandwiched between the end cap 22 and the drum 12. The air pipe 24 is used to fill the inside of the plastic bag 16 with gas, so that the bag body of the plastic bag 16 abuts against the stirring blade 13. As the drum 12 rotates, the stirring blade 13 repeatedly stirs the plastic bag 16, so that the material inside the plastic bag 16 rolls back and forth and mixes, achieving a uniform stirring effect.
[0033] The above-mentioned material color matching automatic mixer has a simple structure and is easy to use. A mixing knife 13 is installed inside the drum 12. When the drum 12 rotates, the mixing knife 3 is used to mix the plastic particles inside the plastic bag 16, eliminating manual operation and effectively ensuring the accuracy and consistency of color matching, thereby ensuring the appearance quality and color uniformity of the finished zipper.
[0034] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0035] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A color matching automatic mixer, characterized in that: include: The stirring assembly comprises a frame, a drum rotatably mounted inside the frame, and at least one stirring blade mounted on the inner wall of the drum; the inside of the drum is used to coaxially place a plastic bag, the bag mouth of the plastic bag is rolled back and sleeved on the top of the drum; the inside of the plastic bag is used to carry the material to be stirred; and An inflation component is installed on the top of the stirring component; the inflation component includes an annular plate coaxially installed on the top of the roller, an end cover hinged to one side of the annular plate, and an air pipe connected to the middle of the end cover; the end cover is used to cover the top of the roller so that the bag opening of the plastic bag is clamped between the end cover and the roller; the air pipe is used to fill the interior of the plastic bag with gas so that the bag body of the plastic bag abuts against the stirring blade.
2. The material color matching automatic mixer according to claim 1, characterized in that: The axis of the drum is inclined at 45 degrees to the horizontal plane.
3. The material color matching automatic mixer according to claim 1, characterized in that: There are two stirring knives, which are spirally arranged along the inner wall of the drum, and the two stirring knives are staggered with each other.
4. The material color matching automatic mixer according to claim 1, characterized in that: The stirring assembly also includes two supporting rollers installed around the drum and a stirring motor installed inside the frame; the supporting rollers are used to support and abut the outer wall of the drum; the stirring motor is used to connect the drum to drive the drum to rotate.
5. The material color matching automatic mixer according to claim 4, characterized in that: A driven wheel is coaxially mounted on the bottom end of the drum, a driving wheel is coaxially mounted on the rotor of the stirring motor, and the driving wheel and the driven wheel are connected via a synchronous belt.
6. The material color matching automatic mixer according to claim 1, characterized in that: The inflatable component also includes a latch which is telescopically mounted on the other side of the annular plate; the latch is used for inserting the end cover.
7. The automatic material color matching mixer according to claim 1, characterized in that: The inflation assembly also includes a trachea bracket installed on one side of the frame, and a rotary joint rotatably installed on the top of the trachea bracket; One end of the rotary joint is used to connect the air pipe, and the other end of the rotary joint is used to connect the air pump.