Rapid dispersion device for resin raw materials
By designing a rapid dispersion device for resin raw materials, and using a charging frame and partition to control the dispersion of dispersant, the problem of resin splashing and bubbles caused by existing equipment when adding dispersant is solved, and the dispersion quality and production efficiency of the resin are improved.
Patent Information
- Application Number
- CN202421708409.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-18
AI Technical Summary
Existing resin dispersing equipment needs to open the cover when adding dispersant, causing resin splash and air to enter, affecting the quality of the resin.
A rapid dispersion device for resin raw materials is designed to control the dispersion of dispersant through components such as charging frames and partitions, avoid the step of opening the lid, reduce air inflow, and improve the dispersion quality of the resin.
The resin dispersion is achieved without opening the lid, avoiding resin splashing and bubbles entering, and improving the quality and production efficiency of the resin.
Smart Images
Figure CN222945956U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a dispersing device, in particular to a resin raw material rapid dispersing device. Background Art
[0002] Resin usually refers to an organic polymer that softens or melts when heated, tends to flow under the action of external force when softened, and is solid, semi-solid, or sometimes liquid at room temperature. In a broad sense, any polymer compound that can be used as a raw material for plastic product processing is called a resin.
[0003] In the process of dispersing the resin, it is usually necessary to add a variety of dispersants or emulsifiers to speed up the dispersion of the resin and make the dispersed resin more viscous. When adding the dispersant, the existing equipment usually needs to open the lid first, and then add the dispersant and other solvents into the container. However, when opening the lid, it is easy to cause the resin in the container to splash out, and a large amount of air will flow into the container when the lid is opened, resulting in a large number of bubbles in the dispersed resin, which ultimately affects the quality of the resin and causes losses to the manufacturer. Utility Model Content
[0004] In order to overcome the shortcoming that opening the cover when adding solvent will affect the quality of the resin, the technical problem of the utility model is to provide a resin raw material rapid dispersion device.
[0005] The technical implementation scheme of the utility model is: a resin raw material rapid dispersion device, including a base, a support frame, a controller, a telescopic motor, a mobile frame, a rotating motor, a cover, a stirring rod, a spiral blade, a scraper, an outer shell, an inner tank, a heating tube, a charging frame, a partition, a damping plate, an electric push rod and a cover plate. Grooves are left on the front and back sides of the base, two supporting frames are fixedly connected to the top of the base, a controller is provided on the front supporting frame, a telescopic motor is fixedly connected between the two supporting frames, the telescopic motor is electrically connected to the controller, a moving frame is fixedly connected to the piston rod of the telescopic motor, the moving frame is slidably connected between the two supporting frames, a rotating motor is fixedly connected to one side of the moving frame, the rotating motor is electrically connected to the controller, a cover is rotatably connected to the upper part of the output shaft of the rotating motor, a square opening is left on the top of the cover, a plurality of upper and lower stirring rods are fixedly connected around the output shaft of the rotating motor, and the rotating motor A plurality of spiral sheets are fixedly connected to the middle of the output shaft, two spiral sheets are located between the stirring rods, and a plurality of scrapers are symmetrically fixedly connected to the stirring rods on both sides. A shell is slidably connected to the right side of the base, and the shell is located directly below the output shaft of the rotating motor. An inner tank is fixedly connected to the shell, and a plurality of openings are circumferentially opened on the top of the inner tank. The inner tank is in contact with the lid, and a heat insulation layer is left between the shell and the inner tank. A plurality of heating tubes are fixedly connected around the heat insulation layer, and the heating tubes are electrically connected to the controller. A loading frame is fixedly connected to the opening at the top of the lid, and a plurality of partitions are vertically fixedly connected to the loading frame. The partitions divide the loading frame into a plurality of areas, and the bottom of each area is communicated with the opening at the top of the lid. A damping plate is slidably connected to the lower part of the loading frame, and an electric push rod is fixedly connected to one side of the loading frame, and the electric push rod is electrically connected to the controller. The piston rod of the electric push rod is fixedly connected to one side of the damping plate, and a cover plate is slidably connected to the top of the loading frame.
[0006] Furthermore, it also includes an arc block, a limit pin, a fixed block and a limit rod. The bottom of the movable frame is fixedly connected to the arc block, and a plurality of limit pins are symmetrically fixed to the bottom of the arc block. The left side of the shell is symmetrically fixed with a plurality of upper and lower fixed blocks. Each fixed block and the base are provided with a plurality of openings of the same size as the limit pins. Each opening on the fixed block and the base is vertically aligned with the limit pin. The limit rods are fixedly connected to both sides of the shell, and the limit rods slide into the grooves on both sides of the base.
[0007] Furthermore, it also includes handles, and the handles are fixedly connected to both sides of the shell.
[0008] Furthermore, it also includes a support plate, a ratchet bar, a spring, a rotating rod, a cam, a ratchet, a support block, a round rod, a torsion spring and a collection frame. The rear support frame is fixedly connected to the support plate, the lower part of the support plate is slidably connected to the ratchet bar, a spring is fixedly connected between the ratchet bar and the support plate, the arc block is rotatably connected to the rotating rod, the middle part of the rotating rod is fixedly connected to the cam, one end of the rotating rod is fixedly connected to the ratchet, the ratchet is meshed with the ratchet bar, the top of the cover is fixedly connected to the support block, the support block is rotatably connected to the round rod, a torsion spring is fixedly connected between the round rod and the support block, when the torsion spring is in an initial state, one end of the round rod is in contact with the cam, the round rod and the top plane of the cover are inclined at thirty degrees, the top of the outer shell is fixedly connected to the collection frame, the collection frame is a hollow cone with a larger top and a smaller bottom.
[0009] Furthermore, a sealing ring is also included, and the sealing ring is fixedly connected to the outer side wall of the top of the inner container.
[0010] Furthermore, it also includes universal wheels, and three or more universal wheels are fixedly connected to the bottom of the shell.
[0011] Beneficial effects of the utility model: 1. The utility model loads the dispersant through the loading frame, and then controls the release of the dispersant through the partition, the damping plate and the electric push rod, eliminating the need to open the cover, preventing air from entering, and improving the quality of resin dispersion.
[0012] 2. The utility model fixes the shell by passing the limit pin through the fixing block, thereby avoiding accidents caused by severe shaking of the shell during dispersion.
[0013] 3. The utility model drives the cam to rotate by the rotation of the ratchet wheel, and the protruding wheel drives the round rod to quickly knock the cover, thereby achieving the effect of cleaning the stirring rod, spiral blade and scraper, and reducing the loss of resin. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 It is a three-dimensional structural schematic diagram of the base, support frame, mobile frame and other components of the utility model.
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the lid, stirring rod, scraper and other components of the utility model.
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the handle, collection frame, sealing ring and other components of the utility model.
[0018] Figure 5 It is a three-dimensional structural schematic diagram of the outer shell, heating tube, inner tank and other components of the utility model.
[0019] Figure 6It is a three-dimensional structural schematic diagram of the components such as the charging frame, the electric push rod and the cover plate of the utility model.
[0020] Figure 7 It is a three-dimensional structural schematic diagram of the utility model's partition, damping plate, charging frame and other components.
[0021] Figure 8 It is a three-dimensional structural schematic diagram of the limit pin, the fixing block, the limit rod and other components of the utility model.
[0022] Fig. 9 It is a three-dimensional structural schematic diagram of the ratchet bar, torsion spring, ratchet wheel and other components of the utility model.
[0023] Fig.10 It is a three-dimensional structural schematic diagram of the supporting block, round rod, torsion spring and other components of the utility model.
[0024] Figure numbers: 1_base, 2_support frame, 3_controller, 4_telescopic motor, 5_mobile frame, 6_rotating motor, 7_cover, 8_stirring rod, 9_spiral sheet, 10_scraper, 11_shell, 12_liner, 13_heating tube, 14_loading frame, 15_partition, 16_damping plate, 17_electric push rod, 18_cover plate, 19_arc block, 20_limit pin, 21_fixed block, 22_limit rod, 23_handle, 24_support plate, 25_ratchet bar, 26_spring, 27_rotating rod, 28_cam, 29_ratchet, 30_support block, 31_round rod, 32_torsion spring, 33_collection frame, 34_sealing ring, 35_universal wheel. DETAILED DESCRIPTION
[0025] The utility model is described in detail below in conjunction with the accompanying drawings.
[0026] Embodiment: A device for rapidly dispersing resin raw materials, such as Figure 1-9As shown, it includes a base 1, a support frame 2, a controller 3, a telescopic motor 4, a moving frame 5, a rotating motor 6, a cover 7, a stirring rod 8, a spiral sheet 9, a scraper 10, a shell 11, an inner tank 12, a heating tube 13, a loading frame 14, a partition 15, a damping plate 16, an electric push rod 17 and a cover plate 18. Grooves are left on the front and rear sides of the base 1. The top of the base 1 is symmetrically fixed with two front and rear support frames 2. The front support frame 2 is provided with a controller 3. A telescopic motor 4 is fixed between the two support frames 2. The telescopic motor 4 is electrically connected to the controller 3. The piston rod of the telescopic motor 4 is vertically upward, and a moving frame 5 is fixedly connected to the piston rod of the telescopic motor 4. The moving frame 5 is slidably connected between the two supporting frames 2. A rotating motor 6 is fixedly connected to the right side of the moving frame 5. The rotating motor 6 is electrically connected to the controller 3. The output shaft of the rotating motor 6 is vertically downward, and a cover 7 is rotatably connected to the upper part of the output shaft of the rotating motor 6. A square opening is left on the top of the cover 7. Four upper and lower stirring rods 8 are fixedly connected around the output shaft of the rotating motor 6. Two spiral pieces 9 are fixedly connected to the middle of the output shaft of the rotating motor 6. The two spiral pieces 9 Located between the upper and lower four stirring rods 8, two scrapers 10 are symmetrically fixed to the stirring rods 8 on the front and rear sides, a shell 11 is slidably connected to the right side of the base 1, the shell 11 is located directly below the output shaft of the rotating motor 6, an inner liner 12 is fixedly connected to the shell 11, a plurality of openings are opened on the top of the inner liner 12 along the circumferential direction, the inner liner 12 is in contact with the lid 7, an insulation layer is left between the shell 11 and the inner liner 12, twelve heating tubes 13 are fixedly connected around the insulation layer, the heating tubes 13 are electrically connected to the controller 3, and a loading frame 14 is fixedly connected to the opening on the top of the lid 7 Three partitions 15 are vertically fixed in the loading frame 14, and the three partitions 15 divide the loading frame 14 into four areas. The bottoms of the four areas are communicated with the opening at the top of the cover 7. A damping plate 16 is slidably connected to the lower part of the loading frame 14, and an electric push rod 17 is fixed to the left side of the loading frame 14. The electric push rod 17 is electrically connected to the controller 3, and the piston rod of the electric push rod 17 is fixed to the front side of the damping plate 16. A cover plate 18 is slidably connected to the top of the loading frame 14, and also includes a sealing ring 34. A sealing ring 34 is fixed to the outer side wall of the top of the inner tank 12.
[0027] When the resin raw material needs to be dispersed, the resin raw material needs to be poured into the inner tank 12 first, and then the telescopic motor 4 is started through the controller 3, and the telescopic motor 4 drives the moving frame 5, the rotating motor 6, the cover 7, the stirring rod 8, the spiral sheet 9 and the scraper 10 to move downward until the cover 7 completely covers the sealing ring 34, and the sealing ring 34 plays the role of sealing and fixing the cover 7, and then the cover plate 18 is pulled forward, and the dispersant to be used is placed in the loading frame 14 in order from the back to the front, and then the cover plate 18 is reset, and then the rotating motor 6 is started through the controller 3, and the rotating motor 6 drives the stirring rod 8, the spiral sheet 9 and the scraper 10 to move downward. The sheet 9 and the scraper 10 rotate in the inner tank 12, and the heating tube 13 is started by the controller 3 at the same time. The heating tube 13 heats and stirs the resin raw material through heat transfer to disperse the resin. When heated to an appropriate temperature, the electric push rod 17 is started by the controller 3. The electric push rod 17 drives the damping plate 16 to move forward. The dispersant in the loading frame 14 is no longer blocked by the damping plate 16, and will flow into the inner tank 12 through the opening at the top of the cover 7, thereby accelerating the dispersion of the resin. When the resin dispersion work is completed, the telescopic motor 4, the rotating motor 6 and the electric push rod 17 need to be reset in sequence through the controller 3.
[0028] like Figure 1 , Figure 2 , Figure 8 , Fig. 9 and Fig.10 As shown, it also includes an arc block 19, a limit pin 20, a fixed block 21 and a limit rod 22. The bottom of the movable frame 5 is fixedly connected to the arc block 19, and two limit pins 20 are symmetrically fixed to the bottom of the arc block 19. The left side of the shell 11 is symmetrically fixed with upper and lower fixed blocks 21. Two openings of the same size as the limit pins 20 are left on the two fixed blocks 21 and the base 1. The openings on the two fixed blocks 21 and the base 1 are vertically aligned with the limit pin 20. The limit rods 22 are fixedly connected to the front and rear sides of the shell 11, and the limit rods 22 are slidably connected to the grooves on the front and rear sides of the base 1.
[0029] When dispersing, the shell 11 will move significantly. It is necessary to first insert the limit rods 22 on the front and rear sides of the shell 11 into the grooves on the front and rear sides of the base 1, and then move the arc block 19 downward. The arc block 19 drives the limit pin 20 to move downward until the limit pin 20 passes through the openings left on the fixed block 21 and the base 1. At this time, the shell 11 is fixed.
[0030] like Figure 1 Figure 2 , Figure 4 , Fig. 9 and Fig.10As shown, it also includes a support plate 24, a ratchet bar 25, a spring 26, a rotating rod 27, a cam 28, a ratchet 29, a support block 30, a round rod 31, a torsion spring 32 and a collection frame 33. The rear support frame 2 is fixedly connected to the support plate 24, and the ratchet bar 25 is slidably connected to the left side of the lower part of the support plate 24. The spring 26 is fixedly connected between the ratchet bar 25 and the support plate 24. The arc block 19 is rotatably connected to the rotating rod 27, the middle part of the rotating rod 27 is fixedly connected to the cam 28, the rear of the rotating rod 27 is fixedly connected to the ratchet 29, and the ratchet 29 is meshed with the ratchet bar 25, a support block 30 is fixedly connected to the left side of the top of the cover 7, a round rod 31 is rotatably connected to the support block 30, a torsion spring 32 is fixedly connected between the round rod 31 and the support block 30, one end of the torsion spring 32 is fixedly connected to the round rod 31, and the other end is fixedly connected to the support block 30, when the torsion spring 32 is in the initial state, the left end of the round rod 31 contacts the cam 28, the round rod 31 and the top plane of the cover 7 are inclined at thirty degrees, a collection frame 33 is fixedly connected to the top of the shell 11, and the collection frame 33 is a hollow cone with a larger upper part and a smaller lower part.
[0031] When the telescopic motor 4 drives the moving frame 5 to descend, the moving frame 5 will simultaneously drive the arc block 19, the rotating rod 27 and the ratchet 29 to descend, and the ratchet bar 25 is forced to move to the right. At this time, the spring 26 is compressed and the ratchet 29 does not rotate. When the telescopic motor 4 drives the moving frame 5 to move upward, the ratchet 29 meshes with the ratchet bar 25, driving the ratchet 29 to rotate clockwise. The ratchet 29 drives the rotating rod 27 and the cam 28 to rotate clockwise. Because the left end of the round rod 31 is in contact with the cam 28, every time the cam 28 rotates one circle, the ratchet 29 engages with the ratchet bar 25 and drives the ratchet 29 to rotate clockwise. The round rod 31 will hit the top of the cover 7 repeatedly, and the resin brought out will be shaken off. The shaken off resin will directly fall into the inner liner 12, and some of the resin splashed by the force will also fall into the collection frame 33, and then flow back to the inner liner 12 through the opening of the outer wall at the top of the inner liner 12.
[0032] like Figure 1 Figure 2 , Figure 4 , Figure 5 and Figure 8 As shown, the housing 11 further includes a handle 23 , with the handle 23 being fixedly connected to the front and rear sides thereof, and also includes universal wheels 35 , with four universal wheels 35 being fixedly connected to the bottom of the housing 11 .
[0033] After all components are reset, the user needs to hold the handle 23 with both hands and then use the universal wheel 35 to store the dispersed resin raw materials.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit the protection scope of the utility model. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A resin raw material rapid dispersion device, characterized in that: The invention comprises a base (1), a support frame (2), a controller (3), a telescopic motor (4), a moving frame (5), a rotating motor (6), a cover (7), a stirring rod (8), a spiral blade (9), a scraper (10), an outer shell (11), an inner liner (12), a heating tube (13), a loading frame (14), a partition (15), a damping plate (16), an electric push rod (17) and a cover plate (18). Grooves are left on the front and rear sides of the base (1). Two support frames (2) are fixedly connected to the top of the base (1). The front support frame (2) is provided with a controller (3). The two support frames (2 ) are fixedly connected between the two support frames (2), the telescopic motor (4) is electrically connected to the controller (3), a movable frame (5) is fixedly connected to the piston rod of the telescopic motor (4), the movable frame (5) is slidably connected between the two support frames (2), a rotating motor (6) is fixedly connected to one side of the movable frame (5), the rotating motor (6) is electrically connected to the controller (3), a cover (7) is rotatably connected to the upper part of the output shaft of the rotating motor (6), a square opening is left on the top of the cover (7), a plurality of upper and lower stirring rods (8) are fixedly connected around the output shaft of the rotating motor (6), and a central part of the output shaft of the rotating motor (6) is provided with a plurality of upper and lower stirring rods (8). A plurality of spiral blades (9) are fixedly connected, a plurality of scrapers (10) are symmetrically fixedly connected to the stirring rods (8) on both sides, a housing (11) is slidably connected to the right side of the base (1), the housing (11) is located directly below the output shaft of the rotating motor (6), an inner liner (12) is fixedly connected to the housing (11), a plurality of openings are opened on the top of the inner liner (12) along the circumferential direction, the inner liner (12) is in contact with the lid (7), a heat insulation layer is left between the housing (11) and the inner liner (12), a plurality of heating tubes (13) are fixedly connected around the heat insulation layer, the heating tubes (13) are electrically connected to the controller (3), and the lid (7) is provided with a plurality of heating tubes (13) and a plurality of heating tubes (13) are fixedly connected to the controller (3). A loading frame (14) is fixedly connected to the opening at the top of the cover (7), and a plurality of partitions (15) are vertically fixedly connected inside the loading frame (14). The partitions (15) divide the loading frame (14) into a plurality of areas. The bottom of each area is in communication with the opening at the top of the cover (7). A damping plate (16) is slidably connected to the lower part of the loading frame (14). An electric push rod (17) is fixedly connected to one side of the loading frame (14). The electric push rod (17) is electrically connected to the controller (3). The piston rod of the electric push rod (17) is fixedly connected to one side of the damping plate (16). A cover plate (18) is slidably connected to the top of the loading frame (14).
2. A resin raw material rapid dispersion device according to claim 1, characterized in that: The movable frame (5) further comprises an arc block (19), a limit pin (20), a fixed block (21) and a limit rod (22). The bottom of the movable frame (5) is fixedly connected to the arc block (19). The bottom of the arc block (19) is symmetrically fixedly connected to a plurality of limit pins (20). The left side of the housing (11) is symmetrically fixedly connected to a plurality of upper and lower fixed blocks (21). Each of the fixed blocks (21) and the base (1) is provided with a plurality of openings of the same size as the limit pins (20). The openings on each of the fixed blocks (21) and the base (1) are vertically aligned with the limit pins (20). The limit rods (22) are fixedly connected to both sides of the housing (11). The limit rods (22) slide into grooves on both sides of the base (1).
3. A resin raw material rapid dispersion device according to claim 2, characterized in that: It also includes a handle (23), and the handles (23) are fixedly connected to both sides of the housing (11).
4. A resin raw material rapid dispersion device according to claim 3, characterized in that: The invention also comprises a support plate (24), a ratchet bar (25), a spring (26), a rotating rod (27), a cam (28), a ratchet wheel (29), a support block (30), a round rod (31), a torsion spring (32) and a collecting frame (33); the rear support frame (2) is fixedly connected to the support plate (24); the lower part of the support plate (24) is slidably connected to the ratchet bar (25); a spring (26) is fixedly connected between the ratchet bar (25) and the support plate (24); the arc block (19) is rotatably connected to the rotating rod (27); the middle part of the rotating rod (27) is fixedly connected to the cam (28); the rotating rod ( A ratchet (29) is fixedly connected to one end of the cover (27), and the ratchet (29) meshes with the ratchet bar (25). A support block (30) is fixedly connected to the top of the cover (7). A round rod (31) is rotatably connected to the support block (30). A torsion spring (32) is fixedly connected between the round rod (31) and the support block (30). When the torsion spring (32) is in an initial state, one end of the round rod (31) contacts the cam (28), and the round rod (31) and the top plane of the cover (7) are inclined at thirty degrees. A collection frame (33) is fixedly connected to the top of the housing (11), and the collection frame (33) is in the shape of a hollow cone with a larger top and a smaller bottom.
5. A resin raw material rapid dispersion device according to claim 4, characterized in that: It also includes a sealing ring (34), which is fixedly connected to the outer side wall of the top of the inner container (12).
6. A resin raw material rapid dispersion device according to claim 5, characterized in that: It also includes universal wheels (35), and three or more universal wheels (35) are fixedly connected to the bottom of the housing (11).