Cooling device for photovoltaic film production and processing
By designing a photovoltaic film cooling device including a cooling cylinder, a sealing door and a control combination, the problems of complex structure, low use efficiency and inconvenient operation of the cooling device in the prior art are solved, and a more uniform and efficient cooling effect is achieved.
Patent Information
- Application Number
- CN202421722563.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-20
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-20
AI Technical Summary
The existing photovoltaic film cooling device has a complex structure and low usage efficiency. It cannot quickly remove all heat, and reduces the production efficiency of photovoltaic films. At the same time, the operation is inconvenient and the cooling is uneven, which affects the cooling efficiency.
A photovoltaic film production and processing cooling device is designed, including cooling cylinder, sealing door, film hollow pallet and control combination. A cold air inlet with uniform circumference is set up on the outside of the cooling cylinder, and the cold air is gathered and discharged through the exhaust cylinder to ensure that the air flow rate around the film is equal. The sealing door is driven by the control motor and the transmission screw to achieve convenient loading and unloading of the film.
The cooling uniformity and cooling efficiency of the photovoltaic film are improved, the loading and unloading operation of the film is simplified, and the operation is more convenient, which significantly improves the production efficiency.
Smart Images

Figure CN222946043U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic film cooling treatment, in particular to a photovoltaic film production and processing cooling device. Background Art
[0002] With the development of photovoltaic technology, thin-film solar photovoltaic products represented by copper indium gallium selenide thin films continue to emerge. These solar photovoltaic products need to be installed on a carrier to generate electricity. Due to the limitations of the carrier's geometric shape and installed load-bearing capacity, they need to occupy a large amount of plane space resources. In addition, in the existing technology, the carrier of the photovoltaic cell is manufactured in advance according to the installation location and purpose, and then the photovoltaic cell is fixed thereon by a bracket or fasteners.
[0003] The utility model with the publication number CN208862008U proposes a photovoltaic film production and processing cooling device, including a bottom plate and a belt, a box body is fixedly connected to the left side of the top of the bottom plate, a water tank is fixedly connected to the top of the inner cavity of the box body, a cold air box is fixedly connected to the top of the box body, a condenser is arranged in the inner cavity of the cold air box, and a water pump is fixedly connected to the bottom of the inner cavity of the water tank. The utility model achieves the effect of driving the placement frame to rotate and cooling the photovoltaic film more evenly by setting the placement frame, the first pulley, the motor, the second pulley and the belt, and achieves the effect of the fan sucking the cold air in the inner cavity of the cold air box and discharging it to the inner cavity of the box body to cool the photovoltaic film, thereby solving the problem that the existing photovoltaic film cooling device is complex in structure, low in efficiency, unable to quickly remove all the heat, and reduces the production efficiency of the photovoltaic film.
[0004] However, the above-mentioned prior art still has the following deficiencies when used: 1. The above-mentioned prior art records that the user opens the movable door and then places or takes the photovoltaic film. This kind of loading and unloading has the problem of low efficiency and requires the operator to manually reach into the box, which has the defect of inconvenient operation; 2. A placement rack is set in the box, and then a fan is used to transport cold air into the box. Since the cold air enters from a certain part of the box, the cold air flow rate in the box is uneven, which leads to inconsistent airflow speeds that the film placed on the placement rack contacts, resulting in uneven cooling, which in turn affects the cooling efficiency.
[0005] To this end, the utility model provides a photovoltaic film production and processing cooling device. Utility Model Content
[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a photovoltaic film production and processing cooling device to solve the problems raised in the above-mentioned background technology. The utility model has the advantage of more convenient up and down operation of the film, and also has the function of improving the uniformity of film cooling, thereby greatly improving the efficiency of film cooling.
[0007] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a photovoltaic film production and processing cooling device, including a base, a vertical plate is fixedly arranged on the top of the base, an exhaust cylinder is fixedly connected to the top of the vertical plate, a cooling cylinder is fixedly connected to one end of the exhaust cylinder, the outer peripheral wall of the cooling cylinder is provided with cold air inlets evenly distributed in the circumference, the end of the cooling cylinder facing away from the exhaust cylinder is open, a sealing door opposite to the opening of the cooling cylinder is axially slidably arranged on one end of the cooling cylinder, a film hollow support plate opposite to the middle part of the inner cavity of the cooling cylinder is fixedly connected to one side of the sealing door, and a control combination for controlling the movement of the sealing door is arranged on the base.
[0008] Furthermore, the control combination includes a control motor and a transmission screw. The control motor is fixedly arranged on one side of the vertical plate and its output shaft is fixedly connected to one end of the transmission screw. The back of the sealing door is fixedly connected to a connecting plate, and one side of the connecting plate is fixedly connected to a thread sleeve mounted on the transmission screw.
[0009] Furthermore, a guide shaft penetrating the connecting plate and located below the driving screw is fixedly connected to one side of the vertical plate.
[0010] Furthermore, a drainage tube is fixedly provided on the outside of the cooling tube, and an annular sealing plate is welded on the end of the drainage tube facing away from the exhaust tube and fixedly mounted on the outside of the cooling tube. The outer peripheral walls of the drainage tube and the cooling tube form an annular cavity with one end open, and the annular cavity is connected to the inner cavity of the cooling tube through a cold air inlet.
[0011] Furthermore, the exhaust tube is externally sleeved with a rotating sleeve, the outer peripheral wall of the rotating sleeve is fixedly connected to an L-shaped suspension rod, the free end of the L-shaped suspension rod is rotatably connected to a rotating shaft located in the annular cavity, one end of the rotating shaft is fixedly connected to an impeller opposite to the cold air inlet, the other end of the rotating shaft is fixedly connected to a bevel gear, and the inner peripheral wall of the drainage tube is fixedly connected to a bevel gear ring meshing with the bevel gear.
[0012] Furthermore, the wall of the drainage tube is penetrated with positioning holes close to the opening end and evenly distributed circumferentially, and semiconductor cooling plates are embedded in the positioning holes.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. In the utility model, a cooling cylinder with an open end is provided, and then a sealing door opposite to the open end is provided at one end of the cooling cylinder, the sealing door can move axially relative to the cooling cylinder, and a hollow film support plate for placing the film is fixedly provided on the side of the sealing door opposite to the inner cavity of the cooling cylinder, so that when the sealing door is controlled to slide, the film can be driven in and out of the cooling cylinder, which has the advantage of being more convenient for manual loading and unloading of the film. Compared with the prior art, there is no need to manually open and close the sealing door, and there is no need to manually reach into the cooling cylinder to take and place the film, which greatly improves the convenience of loading and unloading operations of such photovoltaic films.
[0015] 2. In the utility model, by arranging circumferentially uniformly distributed cold air inlets on the outer circumference of the cooling cylinder, and then arranging an exhaust duct at the non-open end of the cooling cylinder, the cold air enters the cooling cylinder from the uniformly distributed cold air inlets and is gathered and discharged through the exhaust duct. This arrangement makes the flow rate of the airflow around the film located in the middle of the cooling cylinder approximately equal, thereby improving the uniformity of cooling of the photovoltaic film and greatly improving the cooling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of a photovoltaic film production and processing cooling device of the utility model;
[0017] Figure 2 for Figure 1 The structural diagram on the back;
[0018] Figure 3 The utility model is a schematic structural diagram of a rotating sleeve, a rotating shaft, an impeller, a drainage cylinder and a semiconductor refrigeration sheet of a photovoltaic film production and processing cooling device.
[0019] In the figure: 1. base; 2. vertical plate; 21. guide shaft; 3. exhaust tube; 4. cooling tube; 41. cold air inlet; 5. sealing door; 51. connecting plate; 511. thread sleeve; 6. film hollow support plate; 7. control assembly; 71. control motor; 72. transmission screw; 8. drainage tube; 81. annular sealing plate; 82. bevel gear ring; 83. positioning hole; 9. annular cavity; 101. rotating sleeve; 1011. L-shaped suspension rod; 102. rotating shaft; 1021. bevel gear; 103. impeller; 104. semiconductor refrigeration plate. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] See also Figures 1 to 3The utility model provides a technical solution: a photovoltaic film production and processing cooling device. The device mainly improves the loading and unloading processing method and cooling method during the cooling treatment of photovoltaic films in the prior art, with the purpose of improving the efficiency of loading and unloading operations, improving the uniformity of cooling and improving the cooling efficiency.
[0022] The device includes a base 1, a vertical plate 2 is fixedly provided on the top of the base 1, an exhaust pipe 3 is fixedly connected to the top of the vertical plate 2, the function of the exhaust pipe 3 is to discharge hot air outward, one end of the exhaust pipe 3 is fixedly connected to a cooling pipe 4, the cooling pipe 4 and the exhaust pipe 3 are coaxial, the outer peripheral wall of the cooling pipe 4 is provided with circumferentially uniformly distributed cold air inlets 41, the cold air inlets 41 are rectangular holes, at this time, when the airflow enters the cooling pipe 4 through the uniformly distributed cold air inlets 41, it will converge and then be discharged through the exhaust pipe 3, in this process, the flow rate of the airflow in the cooling pipe 4 is approximately equal everywhere.
[0023] Furthermore, one end of the cooling cylinder 4 facing away from the exhaust cylinder 3 is open, and a sealing door 5 is axially slidably provided at one end of the cooling cylinder 4 opposite to the opening of the cooling cylinder 4. The sealing door 5 is used to open and close the opening of the cooling cylinder 4, so that all the airflow in the cooling cylinder 4 is discharged from the exhaust cylinder 3. One side of the sealing door 5 is fixedly connected with a hollow film support plate 6 opposite to the middle of the inner cavity of the cooling cylinder 4. The hollow film support plate 6 is used to place the film material. Evenly distributed ventilation holes can be opened on the hollow film support plate 6, so that the airflow will be in a uniform cooling state when it flows through the inner cavity of the cooling cylinder 4 and then discharged from the exhaust cylinder 3, greatly improving the cooling efficiency.
[0024] Among them, a control assembly 7 for controlling the movement of the sealing door 5 is arranged on the base 1. When the sealing door 5 opens and closes the cooling cylinder 4, the photovoltaic film will move with the sealing door 5. This arrangement makes the loading and unloading operations of the photovoltaic film more convenient.
[0025] Specifically, the control assembly 7 includes a control motor 71 and a transmission screw 72. The control motor 71 is fixedly arranged on one side of the vertical plate 2 and its output shaft is fixedly connected to one end of the transmission screw 72. The control motor 71 provides driving force for the rotation of the transmission screw 72. The back of the sealing door 5 is fixedly connected to a connecting plate 51. One side of the connecting plate 51 is fixedly connected to a thread sleeve 511 sleeved on the transmission screw 72. When the transmission screw 72 rotates, the sealing door 5 is moved by the rotation action. One side of the vertical plate 2 is fixedly connected to a guide shaft 21 that penetrates the connecting plate 51 and is located below the transmission screw 72. In specific implementation, a limit sleeve sleeved on the outside of the guide shaft 21 can be welded on the connecting plate 51.
[0026] In this embodiment, a drainage tube 8 is fixedly sleeved on the outside of the cooling tube 4, and an annular sealing plate 81 fixedly sleeved on the outside of the cooling tube 4 is welded on the end of the drainage tube 8 facing away from the exhaust tube 3. The drainage tube 8 and the outer peripheral wall of the cooling tube 4 form an annular cavity 9 with an opening at one end, and the annular cavity 9 is connected to the inner cavity of the cooling tube 4 through the cold air inlet 41, that is, the annular cavity 9 plays a role in circulating and diverting the air flow, and an external air pipe can be used to supply air to the annular cavity 9, and the air flow fills the annular cavity 9, and part of the air flow will pass through the cold air inlet 41 from the outer periphery of the cooling tube 4 and evenly enter the cooling tube 4.
[0027] Furthermore, a rotating sleeve 101 is provided on the outside of the exhaust tube 3, and the outer peripheral wall of the rotating sleeve 101 is fixedly connected to an L-shaped suspension rod 1011, and the free end of the L-shaped suspension rod 1011 is rotatably connected to a rotating shaft 102 located in the annular cavity 9, one end of the rotating shaft 102 is fixedly connected to an impeller 103 opposite to the cold air inlet 41, and the other end of the rotating shaft 102 is fixedly connected to a bevel gear 1021, and the inner peripheral wall of the drainage tube 8 is fixedly connected to a bevel gear ring 82 meshing with the bevel gear 1021, so that when the rotating sleeve 101 rotates, it will drive the L-shaped suspension rod 1011 to revolve. At this time, under the action of the bevel gear ring 82, the rotating shaft 102 rotates at high speed, and the impeller 103 rotates at high speed to supply air to the cold air inlet 41, and the external airflow will enter through the open end of the annular cavity 9. This arrangement has the effect of avoiding the problem of air leakage to the outside through the opening of the annular cavity 9.
[0028] In this embodiment, a positioning hole 83 is penetrated through the wall of the drainage tube 8, which is close to the opening end and is evenly distributed circumferentially. A semiconductor refrigeration plate 104 is nested in the positioning hole 83. The cooling surface of the semiconductor refrigeration plate 104 faces the annular cavity 9, and the heat collecting surface faces outward. When the external airflow enters through the opening of the annular cavity 9, it will be cooled by the semiconductor refrigeration plate 104 to form lower cold air. After the lower cold air enters the cooling tube 4, the cooling efficiency can be further improved.
[0029] Working principle: before use, a transmission gear can be welded on the outside of the rotating sleeve 101, and then a driving motor can be installed on the vertical plate 2. The output shaft of the driving motor is installed with an active gear meshing with the transmission gear, thereby realizing the control of the rotation of the rotating sleeve 101. During use, when it is necessary to feed a number of photovoltaic thin film raw materials, the control motor 71 is started, and the transmission screw 72 rotates to drive the sealing door 5 to open. At this time, the hollow film support plate 6 is exposed, and then the above-mentioned raw materials are placed on the hollow film support plate 6, and then the transmission screw 72 is controlled to flip to send the hollow film support plate 6 into the cooling cylinder 4 to realize the loading operation, and vice versa, the unloading operation can be realized. During the cooling process, the rotating sleeve 101 is controlled to rotate, the L-shaped suspension rod 1011 revolves, and the impeller 103 rotates at a high speed. The external airflow is sucked into the annular cavity 9, and then enters the cooling cylinder 4 through the cold air inlet 41. At this time, the flow rate of the airflow around the raw materials is equal, and the airflow carries the heat on the raw materials and is discharged through the exhaust pipe 3, realizing efficient and uniform cooling of the photovoltaic thin film raw materials.
[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A photovoltaic thin film production and processing cooling device, comprising a base (1), characterized in that: A vertical plate (2) is fixedly arranged on the top of the base (1), an exhaust pipe (3) is fixedly connected to the top of the vertical plate (2), a cooling pipe (4) is fixedly connected to one end of the exhaust pipe (3), a cold air inlet (41) evenly distributed in the circumferential direction is provided on the outer peripheral wall of the cooling pipe (4), one end of the cooling pipe (4) facing away from the exhaust pipe (3) is open, a sealing door (5) is axially slidably arranged on one end of the cooling pipe (4) and is opposite to the opening of the cooling pipe (4), one side of the sealing door (5) is fixedly connected to a thin film hollow support plate (6) opposite to the middle part of the inner cavity of the cooling pipe (4), and a control assembly (7) for controlling the movement of the sealing door (5) is arranged on the base (1).
2. A photovoltaic thin film production and processing cooling device according to claim 1, characterized in that: The control assembly (7) comprises a control motor (71) and a transmission screw (72); the control motor (71) is fixedly arranged on one side of the vertical plate (2) and its output shaft is fixedly connected to one end of the transmission screw (72); the back side of the sealing door (5) is fixedly connected to a connecting plate (51); one side of the connecting plate (51) is fixedly connected to a thread sleeve (511) sleeved on the transmission screw (72).
3. A photovoltaic thin film production and processing cooling device according to claim 2, characterized in that: A guide shaft (21) is fixedly connected to one side of the vertical plate (2), the guide shaft passing through the connecting plate (51) and located below the driving screw (72).
4. A photovoltaic thin film production and processing cooling device according to claim 1, characterized in that: The cooling cylinder (4) is provided with a drainage cylinder (8) fixedly sleeved on the outside. An annular sealing plate (81) fixedly sleeved on the outside of the cooling cylinder (4) is welded to the end of the drainage cylinder (8) facing away from the exhaust cylinder (3). The drainage cylinder (8) and the outer peripheral wall of the cooling cylinder (4) form an annular cavity (9) with one end open. The annular cavity (9) is connected to the inner cavity of the cooling cylinder (4) through a cold air inlet (41).
5. A photovoltaic thin film production and processing cooling device according to claim 4, characterized in that: The exhaust tube (3) is externally sleeved with a rotating sleeve (101), the outer peripheral wall of the rotating sleeve (101) is fixedly connected to an L-shaped suspension rod (1011), the free end of the L-shaped suspension rod (1011) is rotatably connected to a rotating shaft (102) located in the annular cavity (9), one end of the rotating shaft (102) is fixedly connected to an impeller (103) opposite to the cold air inlet (41), the other end of the rotating shaft (102) is fixedly connected to a bevel gear (1021), and the inner peripheral wall of the drainage tube (8) is fixedly connected to a bevel gear ring (82) meshing with the bevel gear (1021).
6. A photovoltaic thin film production and processing cooling device according to claim 5, characterized in that: The wall of the drainage tube (8) is penetrated by positioning holes (83) which are close to the opening end and are evenly distributed in the circumferential direction, and a semiconductor cooling plate (104) is embedded in the positioning hole (83).
Citation Information
Patent Citations
Cooling device for photovoltaic film production and processing
CN208862008U