Calender for processing plastic products

By designing adjustment components and cleaning components in the plastic product processing calender, the problems of inconvenient adjustment of the roll pitch and difficulty in cleaning the surface residues of the roller body in the prior art are solved, and higher processing accuracy and quality are achieved.

CN222946056UActive Publication Date: 2025-06-06QINGDAO YUQIRUN ENTERPRISE OPERATIONS MANAGEMENT CO LTD
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Patent Information

Application Number
CN202421542864.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-06-06
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing plastic product processing and calendering machines have inconvenience when adjusting the pitch of the calendering rollers and cleaning the surface residues of the roller body, which affects the processing effect.

Method used

A calender is designed including a regulating assembly and a cleaning assembly. The adjustment assembly is driven by the cylinder and the servo motor, so that the roller spacing can be easily adjusted; the cleaning assembly can effectively clean the residue on the surface of the roller through the rotating rod and the scraper.

Benefits of technology

It realizes flexible adjustment of the pitch of the calendered rollers, and improves the pressing accuracy and processing scope of plastic products; at the same time, the design of cleaning components greatly improves the efficiency of surface cleaning of the roller body, ensuring the high-quality calendering effect of the plastic products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a calender for plastic product processing, which belongs to the technical field of plastic product processing, aims at solving the problems that the distance between calendering rollers is inconvenient to adjust and residues on the surfaces of the calendering rollers are inconvenient to clean, and comprises a rack, the rack further comprises a frame body, the frame body is fixed on the side wall of the top end of the rack, and a support frame a is fixed on the side wall of the top end of the rack. The side wall of one side of the supporting frame a is rotationally connected with a rotating shaft a, the outer surface of the rotating shaft a is fixedly sleeved with a roller body a, and a servo motor a is fixed to the side wall of one side of the supporting frame a; through the arrangement of the adjusting assembly, the distance between the roller body b and the roller body a can be adjusted according to actual requirements, so that the device can be suitable for processing different plastic products, the application range of the device is further expanded, the adjusting operation is simple, the reliability is high, the plastic pressing precision can be effectively improved, and the production efficiency is improved. And the roller body a and the roller body b are convenient to maintain and repair by a worker.
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Description

Technical Field

[0001] The utility model belongs to the technical field of plastic product processing, in particular to a calender used for plastic product processing. Background Art

[0002] Plastic products are a general term for daily and industrial products made of plastic as the main raw material. They include products made from injection molding, blister molding and other processes using plastic as the raw material. Plastic is a type of synthetic polymer material with plasticity. It, along with synthetic rubber and synthetic fiber, forms the three major synthetic materials that are indispensable in daily life. With the development of industry, people's demand for plastic products is increasing, almost covering every corner of life, and having an increasing impact on people's lives.

[0003] The publication number of the comparative patent document is: "CN210633976U A calender for plastic product processing, comprising a motor, a temperature sensor, a blade, a rib plate on a box body, a rotating shaft on the inside of the box body, a motor on the front end of the rotating shaft, a guide roller on the outside of the rotating shaft, a bracket on the upper end of the box body, a feed hopper on the upper end of the bracket, the feed hopper is made of heat-resistant material, a temperature sensor mounting plate on the upper end of the feed hopper, a temperature sensor mounting plate on the upper end, and a material transport plate under the guide roller. The utility model calenders the molten plastic slurry through a three-guide roller mechanism, has a simple structure, is highly practical, and can sense the temperature of the plastic slurry through a temperature sensor. The temperature of the slurry is monitored in real time to ensure that the temperature of the plastic slurry is controlled within a certain range, thereby improving the product quality. After being calendered into a plastic film, the cutting operation is directly performed through the blade on the knife handle, and the equipment has a high degree of integration. "The above patent document, but in actual use, there are still the following problems: the existing plastic product processing calender, due to the different requirements for the calendering thickness of plastic products, however, the existing calender, the spacing between the two calendering rollers is not convenient to adjust, which affects the calendering processing of plastic products, and because the calendering roller is calendering the plastic product, the surface of the calendering roller is prone to residues, but this residue is difficult for the staff to clean, which is easy to affect the calendering effect of the plastic product.

[0004] Therefore, a calender for processing plastic products is needed to solve the problems in the prior art of inconvenient adjustment of the calender roller spacing and inconvenient cleaning of residues on the surface of the calender roller. Utility Model Content

[0005] The purpose of the utility model is to provide a calender for processing plastic products to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a calender for processing plastic products, comprising a frame, the frame also comprising

[0007] The frame body is fixed to the top side wall of the frame, the top side wall of the frame is fixed with a support frame a, one side wall of the support frame a is rotatably connected with a rotating shaft a, and the outer surface of the rotating shaft a is tightly sleeved with a roller body a, and a servo motor a is fixed to one side wall of the support frame a, and one end of the output shaft of the servo motor a is coaxially fixed with one end of the roller body a, and one side wall of the frame body is slidably connected with a support frame b, and the inner side wall of the support frame b is rotatably connected with a rotating shaft b, and the outer surface of the rotating shaft b is tightly sleeved with a roller body b, and a servo motor b is fixed to one side wall of the support frame b, and one end of the output shaft of the servo motor b is coaxially fixed with one end of the rotating shaft b, and the roller body b is located directly above the roller body a, and an adjustment component compatible with the support frame b is provided on one side of the frame body.

[0008] It should be noted that the adjustment component includes

[0009] An installation groove is provided on the top side wall of the frame, a cylinder is fixed inside the installation groove, a through hole is provided on the top side wall of the frame, the output end of the cylinder is located inside the through hole, the output end of the cylinder is fixed to the top side wall of the support frame b, two symmetrically distributed guide rods are fixed to the top side wall of the support frame b, the guide rods are slidably penetrated by the side wall of one side of the frame, two symmetrically distributed hollow tubes are fixed to the top side wall of the frame, the guide rods are slidably connected to the inside of the hollow tubes.

[0010] It is further worth mentioning that two symmetrically distributed guide grooves are provided on the outer side wall of the hollow tube, and a guide block is fixed to one end of the guide rod, and the guide block is slidably connected to the inside of the guide groove.

[0011] It should be further explained that a cleaning assembly adapted to the roller body a is provided on one side of the support frame a, and the cleaning assembly includes

[0012] A rotating rod is rotatably connected to a side wall of the support frame a, a scraper is tightly sleeved on the outer surface of the rotating rod, and the scraper is located directly below the roller body a. A rotating wheel is fixed to one end of the rotating rod, a ratchet is tightly sleeved on the outer surface of the rotating rod, and a pawl is rotatably connected to the side wall of the support frame a, and the pawl is meshed with the ratchet.

[0013] As a preferred embodiment, both sides of the scraper are chamfered, a through slot is provided between the frame and the support frame a, a collecting box is slidably connected to the inner side wall of the frame, and the collecting box is located directly below the through slot.

[0014] As a preferred embodiment, a slide groove is provided on a side wall of one side of the frame, and the collection box is slidably connected to the inside of the slide groove.

[0015] Compared with the prior art, the calender for plastic product processing provided by the utility model has at least the following beneficial effects:

[0016] (1) By adjusting the setting of the component, the distance between the roller body b and the roller body a can be adjusted according to actual needs, so that it can be suitable for processing different plastic products, further improving the application range of the device, and the adjustment operation is simple and reliable, and can effectively improve the pressing accuracy of the plastic, with high practical value, and convenient for staff to maintain and maintain the roller body a and the roller body b.

[0017] (2) By setting up the cleaning component, the residues generated during the calendering process on the roller body a can be cleaned, thereby greatly improving the calendering effect of the plastic product calendering process and preventing the residues on the surface of the roller body a from affecting the quality of the plastic product after calendering. In addition, the operation is simple and the structural reliability is high. The angle and direction of the scraper can be adjusted according to the needs. The operation is easy and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0020] Figure 3 It is a partial side view structural schematic diagram of the utility model;

[0021] Figure 4 for Figure 3 A schematic diagram of the enlarged structure of the middle A area;

[0022] Figure 5 It is a side structural schematic diagram of the utility model.

[0023] In the figure: 1. frame; 2. frame body; 3. support frame a; 4. rotating shaft a; 5. roller body a; 6. servo motor a; 7. support frame b; 8. rotating shaft b; 9. roller body b; 10. servo motor b; 11. adjustment component; 111. mounting groove; 112. cylinder; 113. through hole; 114. guide rod; 115. hollow tube; 12. guide groove; 13. guide block; 14. cleaning component; 141. rotating rod; 142. scraper; 143. rotating wheel; 144. ratchet; 145. pawl; 15. through groove; 16. collection box; 17. slide groove. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with embodiments.

[0025] See also Figure 1-5 The utility model provides a calender for processing plastic products, including a frame 1, the frame 1 also includes a frame body 2, the frame body 2 is fixed to the top side wall of the frame 1, a support frame a3 is fixed to the top side wall of the frame 1, one side wall of the support frame a3 is rotatably connected to a rotating shaft a4, and a roller body a5 is tightly sleeved on the outer surface of the rotating shaft a4, a servo motor a6 is fixed to the side wall of one side of the support frame a3, one end of the output shaft of the servo motor a6 is coaxially fixed with one end of the roller body a5, a side wall of one side of the frame body 2 is slidably connected to a support frame b7, the inner side wall of the support frame b7 is rotatably connected to a rotating shaft b8, and a roller body b9 is tightly sleeved on the outer surface of the rotating shaft b8, a servo motor b10 is fixed to the side wall of one side of the support frame b7, one end of the output shaft of the servo motor b10 is coaxially fixed with one end of the rotating shaft b8, and the roller body b9 is located directly above the roller body a5, and an adjustment component 11 compatible with the support frame b7 is provided on one side of the frame body 2.

[0026] Further as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, it is worth specifically explaining that the adjustment component 11 includes a mounting groove 111, which is opened on the top side wall of the frame 2, and a cylinder 112 is fixed inside the mounting groove 111. A through hole 113 is opened on the top side wall of the frame 2, and the output end of the cylinder 112 is located inside the through hole 113. The output end of the cylinder 112 is fixed to the top side wall of the support frame b7, and the top side wall of the support frame b7 is fixed with two symmetrically distributed guide rods 114, and the guide rods 114 are slidably penetrated with the side wall of one side of the frame 2, and two symmetrically distributed hollow tubes 115 are fixed to the top side wall of the frame 2, and the guide rods 114 are slidably connected with the inside of the hollow tubes 115. Through the setting of the adjustment component 11, the distance between the roller body b9 and the roller body a5 can be adjusted according to actual needs, so that it can be suitable for different plastic product processing work, further improving the scope of application of the device, and the adjustment operation is simple and reliable, and can effectively improve the pressing accuracy of the plastic, has high practical value, and is convenient for staff to maintain and maintain the roller body a5 and the roller body b9.

[0027] Further as Figure 2 and Figure 3As shown, it is worth explaining in detail that two symmetrically distributed guide grooves 12 are provided on the outer side wall of the hollow tube 115, and a guide block 13 is fixed at one end of the guide rod 114, and the guide block 13 is slidably connected to the inside of the guide groove 12. Through the setting of the guide block 13 and the guide groove 12, not only can the guide rod 114 be guided and limited, but also the stability of the guide rod 114 during movement can be greatly improved, avoiding the shaking of the guide rod 114 during movement, and further improving the smoothness of the support frame b7 during movement.

[0028] This solution has the following working process: when the plastic product needs to be calendered, the plastic product is first placed between the roller a5 and the roller b9, and the support frame b7 and the roller b9 are synchronously moved downward by the drive of the cylinder 112 until the outer surface of the roller b9 is in a fit state with the plastic product, and the servo motor a6 and the servo motor b10 are driven to ensure that the servo motor a6 and the servo motor b10 are in opposite directions to drive the roller a5 and the roller b9 to operate, and the roller a5 and the roller b9 are driven by the roller a5 and the roller b9. b9 rotates in the opposite direction to complete the calendering process of the plastic product. When the residue on the surface of the roller a5 needs to be cleaned, the rotating wheel 143 is rotated to make the rotating rod 141 rotate synchronously, driving the scraper 142 to rotate synchronously until one side of the scraper 142 is in contact with the outer surface of the roller a5, and the rotation of the roller a5 and the scraper 142 generate contact friction, so that the residue on the outer surface of the roller a5 is scraped off, and the scraped residue falls into the collection box 16 for collection and storage.

[0029] According to the above working process, it can be known that: through the setting of the adjustment component 11, the distance between the roller body b9 and the roller body a5 can be adjusted according to actual needs, so that it can be suitable for different plastic product processing work, further improving the application range of the device, and the adjustment operation is simple and reliable, and can effectively improve the pressing accuracy of the plastic, with high practical value, convenient for staff to maintain and maintain the roller body a5 and the roller body b9, and through the setting of the cleaning component 14, the residues generated during the calendering process at the roller body a5 can be cleaned, thereby greatly improving the calendering effect of the plastic product calendering process, and preventing the residues on the surface of the roller body a5 from affecting the quality of the plastic product after calendering, and the operation is simple, the structural reliability is high, the angle and direction of the scraper 142 can be adjusted according to the needs, the operation is easy to use, and the practicability is strong.

[0030] Further as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, it is worth explaining in detail that a cleaning component 14 adapted to the roller body a5 is provided on one side of the support frame a3, and the cleaning component 14 comprises a rotating rod 141, which is rotatably connected to the side wall of one side of the support frame a3, and a scraper 142 is tightly sleeved on the outer surface of the rotating rod 141, and the scraper 142 is located directly below the roller body a5, and a rotating wheel 143 is fixed at one end of the rotating rod 141, and a ratchet 144 is tightly sleeved on the outer surface of the rotating rod 141, and a pawl 145 is rotatably connected to the side wall of one side of the support frame a3, and the pawl 145 is meshed with the ratchet 144. Through the setting of the cleaning component 14, the residue generated during the calendering process of the roller body a5 can be cleaned, thereby greatly improving the calendering effect of the calendering process of the plastic product, and preventing the residue on the surface of the roller body a5 from affecting the quality of the plastic product after calendering. In addition, the operation is simple and the structural reliability is high. The angle and direction of the scraper 142 can be adjusted according to the demand, and the operation is easy to use and has strong practicality.

[0031] Further as Figure 3 and Figure 5 As shown, it is worth explaining in detail that both sides of the scraper 142 are chamfered and inclined, a through groove 15 is jointly provided between the frame 1 and the support frame a3, and a collecting box 16 is slidably connected to the inner side wall of the frame 1. The collecting box 16 is located directly below the through groove 15. Through the arrangement of the collecting box 16 and the through groove 15, it is ensured that the collecting box 16 can receive the residues scraped off the surface of the roller a5, and prevent the scraped impurities from falling into the surrounding non-working areas, which not only facilitates the collection of the staff, but also further reduces the labor intensity of the staff.

[0032] Further as Figure 1 and Figure 2 As shown, it is worth explaining in detail that a slide groove 17 is opened on the side wall of one side of the frame 1, and the collection box 16 is slidably connected to the inside of the slide groove 17. By sliding the collection box 16 in the slide groove 17, it can not only guide the collection box 16, but also avoid the collection box 16 from being displaced when being pulled or pushed.

[0033] In summary: through the setting of the guide block 13 and the guide groove 12, not only can it play a guiding and limiting role on the guide rod 114, but also can greatly improve the stability of the guide rod 114 during movement, avoid shaking when the guide rod 114 moves, and further improve the smoothness of the support frame b7 during movement. Through the setting of the collecting box 16 and the through groove 15, it is ensured that the collecting box 16 can receive the residues scraped off the surface of the roller a5, and prevent the scraped impurities from falling into the surrounding non-working area, which not only facilitates the collection of the staff, but also further reduces the labor intensity of the staff. Through the sliding of the collecting box 16 in the slide groove 17, it can not only guide the collecting box 16, but also avoid the displacement of the collecting box 16 when it is pulled and pushed.

[0034] The servo motor a6, servo motor b10 and cylinder 112 can all be purchased on the market. The servo motor a6, servo motor b10 and cylinder 112 are all equipped with power supplies. They are mature technologies in this field and have been fully disclosed, so they will not be repeated in the specification.

Claims

1. A calender for processing plastic products, comprising a frame (1), characterized in that: The frame (1) also includes The frame (2) is fixed to the top side wall of the frame (1), the top side wall of the frame (1) is fixed with a support frame a (3), one side wall of the support frame a (3) is rotatably connected with a rotating shaft a (4), the outer surface of the rotating shaft a (4) is tightly sleeved with a roller body a (5), one side wall of the support frame a (3) is fixed with a servo motor a (6), one end of the output shaft of the servo motor a (6) is coaxially fixed with one end of the roller body a (5), and one side wall of the frame (2) is slidably connected with A support frame b (7), wherein the inner side wall of the support frame b (7) is rotatably connected to a rotating shaft b (8), and a roller body b (9) is tightly sleeved on the outer surface of the rotating shaft b (8). A servo motor b (10) is fixed to the side wall of one side of the support frame b (7), and one end of the output shaft of the servo motor b (10) is coaxially fixed to one end of the rotating shaft b (8). The roller body b (9) is located directly above the roller body a (5), and an adjustment component (11) adapted to the support frame b (7) is provided on one side of the frame body (2).

2. The calender for plastic product processing according to claim 1, characterized in that: The adjustment component (11) comprises A mounting groove (111) is provided on the top side wall of the frame (2); a cylinder (112) is fixed inside the mounting groove (111); a through hole (113) is provided on the top side wall of the frame (2); an output end of the cylinder (112) is located inside the through hole (113); the output end of the cylinder (112) is fixed to the top side wall of the support frame b (7); two symmetrically distributed guide rods (114) are fixed to the top side wall of the support frame b (7); the guide rods (114) are slidably penetrated by the side wall of one side of the frame (2); two symmetrically distributed hollow tubes (115) are fixed to the top side wall of the frame (2); the guide rods (114) are slidably connected to the inside of the hollow tubes (115).

3. The calender for plastic product processing according to claim 2, characterized in that: The outer side wall of the hollow tube (115) is provided with two symmetrically distributed guide grooves (12); a guide block (13) is fixed to one end of the guide rod (114); and the guide block (13) is slidably connected to the inside of the guide groove (12).

4. The calender for plastic product processing according to claim 3, characterized in that: A cleaning assembly (14) adapted to the roller body a (5) is disposed on one side of the support frame a (3), and the cleaning assembly (14) comprises A rotating rod (141) is rotatably connected to a side wall of one side of the support frame a (3); a scraper (142) is tightly sleeved on the outer surface of the rotating rod (141); the scraper (142) is located directly below the roller body a (5); a rotating wheel (143) is fixed to one end of the rotating rod (141); a ratchet (144) is tightly sleeved on the outer surface of the rotating rod (141); a pawl (145) is rotatably connected to the side wall of one side of the support frame a (3); the pawl (145) is meshedly connected to the ratchet (144).

5. The calender for plastic product processing according to claim 4, characterized in that: Both sides of the scraper (142) are provided with chamfered inclined surfaces, a through slot (15) is provided between the frame (1) and the support frame a (3), and a collection box (16) is slidably connected to the inner side wall of the frame (1), and the collection box (16) is located directly below the through slot (15).

6. The calender for plastic product processing according to claim 5, characterized in that: A sliding groove (17) is provided on a side wall of one side of the frame (1), and the collection box (16) is slidably connected to the inside of the sliding groove (17).

Citation Information

Patent Citations

  • Calender for processing plastic products

    CN210633976U