Plastic blister folding device
By using threaded connection between the forward and reverse tooth screw module and the folding module base plate in the plastic bubble shell folding device, synchronous adjustment of the left and right folding module base plate is achieved, solving the problem of inconvenient adjustment of the limit plate in the prior art and improving operating efficiency.
Patent Information
- Application Number
- CN202421913475.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-08-19
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing plastic bubble shell edge folding device requires adjustment of the limit plates in two times, and it is difficult to ensure that the movement distances of the limit plates on both sides are equal, resulting in inconvenient operation.
A plastic bubble shell folding device is designed, and the threaded connection between the front and reverse screw modules and the folding module base plates is achieved synchronously away or close to the bottom plates of the left and right folding modules, simplifying the adjustment process of the limit plate.
It realizes the movement of the two limit plates at once and simultaneously adjusts the movement of the two limit plates, simplifies the operating process, improves the operating efficiency of workers and product replacement speed.
Smart Images
Figure CN222946187U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic processing, in particular to a plastic bubble shell folding device. Background Art
[0002] A plastic blister folding device is a device specially used for folding plastic blister sheets. It usually consists of a heating element and a bending element, and has the following characteristics: (1) Heating element: A plastic blister folding device heats the plastic sheet to make it soft and plastic; (2) Bending element: Once the plastic sheet is heated to an appropriate temperature, the bending element applies appropriate pressure to the plastic sheet to force it to bend.
[0003] The existing Chinese utility model patent 2022217224885 discloses a folding device, which includes two left and right limit plates 31 and two limit assemblies, wherein the two limit assemblies are respectively used to adjust the distance between the two limit plates 31 to adapt to plastic workpieces of different sizes to be bent. Since the limit plates 31 are independently movable, the two limit plates 31 need to be adjusted twice, and it is also difficult to ensure that the distances of the two limit plates 31 moving toward each other are equal. Utility Model Content
[0004] In view of the defects of the existing plastic bubble shell folding device, the technical problem to be solved by the utility model is: to provide a plastic bubble shell folding device which can adjust the movement of two limit plates at one time and simultaneously.
[0005] In order to achieve the above-mentioned object, according to one aspect of the utility model, the utility model is realized by the following technical measures: a plastic bubble shell folding device, the top frame and the bottom frame are fixedly arranged;
[0006] The lifting cylinder is fixed on the top frame;
[0007] The lifting frame is fixed to the lower end of the piston rod of the lifting cylinder; the lifting frame also includes a heating knife fixing plate, a heating knife spacing adjustment screw, and a heating knife; the heating knife spacing adjustment screw is rotatably connected to the lifting frame body, and the heating knife spacing adjustment screw is threadedly connected to the left and right heating knife fixing plates; a total of three heating knives are provided, wherein two heating knives are fixedly provided under the opposite heating knife fixing plates respectively;
[0008] The positive and negative threaded screw rod module is fixed to the bottom frame, and the left and right folding module bottom plates are respectively threadedly connected with the positive and negative thread parts of the positive and negative threaded screw rod module;
[0009] The linear guide slider and the guide shaft form a linear sliding module. The linear sliding module is provided with two groups, wherein the guide shaft is fixed to the bottom frame, and the linear guide slider is fixed to the bottom plate of the folding module;
[0010] The product backing is located above the bottom plate of the folding module, and each product backing is fixedly connected to a bottom plate of the folding module through a backing fixing piece;
[0011] The product support plate is located between the bottom plates of the left and right folding modules. The product support plate is fixed on the main beam of the product support plate. The main beam of the product support plate is fixed to the bottom frame through the positive and negative screw rod modules and the guide shaft;
[0012] A folding plate is provided on each side of the product pallet;
[0013] There are two folding cylinders in total. Folding cylinder fixing plates are respectively fixed on the bottom plates of the left and right folding modules. The two folding cylinders are respectively fixed on the folding cylinder fixing plates. The telescopic rods of the folding cylinders are fixedly connected to the folding plates. The folding cylinders are used to drive the folding plates away from and close to the product pallet.
[0014] Furthermore, a product entry guide plate is provided at one end of the product pallet where the product enters, and the end of the product entry guide plate away from the product pallet is tilted upward to facilitate smooth entry of deformed products.
[0015] Furthermore, the mounting hole of the backrest fixing piece is a waist-shaped hole, which can be conveniently used to fine-tune the front-to-back and up-and-down clearances.
[0016] Furthermore, a third heating knife is arranged at the bottom front end of the lifting frame; a front folding backrest is fixedly arranged at the front end of the bottom frame, and the front folding backrest is used to limit the discharge position of the product; the front folding cylinder is fixed to the bottom frame; the front folding plate is arranged at the front side of the product pallet, and the front folding cylinder drives the front folding plate to approach or move away from the product pallet.
[0017] Furthermore, a fiber optic sensor is arranged at one end where the product enters the bottom frame, and the fiber optic sensor is fixed on one side of the product backrest. The fiber optic sensor is used to detect whether there is any product entering; the material blocking cylinder is used to drive the material blocking limit plate to rise and fall, and the material blocking limit plate is arranged between the front folding plate and the left and right folding plates. When the material blocking limit plate is in the high position of the lifting, the material blocking limit plate is used to limit the front end position of the product; the fiber optic sensor transmits the signal to the controller, and the controller controls the action of the material blocking cylinder.
[0018] Furthermore, the front folding slider is slidably matched with the front folding guide rail, and the front folding guide rail is fixed to the bottom frame; the front folding slider is fixed to the front folding plate.
[0019] Compared with the prior art, the advantages of the utility model are: in this plastic bubble shell folding device, the positive and negative threaded screw module 14 is fixed to the bottom frame 200, and the left and right folding module bottom plates 26 are respectively threadedly connected to the positive and negative thread parts of the positive and negative threaded screw module 14, and each product backer is fixedly connected to a folding module bottom plate, so that rotating the hand wheel drives the screw of the positive and negative threaded screw module 14 to rotate so that the left and right folding module bottom plates 26 move away from or approach each other, that is, the two product backers 7 and the folding modules move away from or approach each other at the same time, which can achieve the effect of adjusting the movement of the two product backers 7 and the folding modules (equivalent to the existing design limit plate) at one time, which greatly facilitates workers to quickly and effectively replace products. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:
[0021] Figure 1 This is a structural schematic diagram of a plastic bubble shell folding device according to the utility model;
[0022] Figure 2 It is a structural schematic diagram of the bottom frame 200 and other parts of the utility model;
[0023] Figure 3 It is a partial schematic diagram of the bottom frame 200 of the utility model;
[0024] Figure 4 It is a bottom view of the bottom frame 200 described in the present invention.
[0025] Explanation of reference numerals: 1. lifting cylinder; 2. heating blade spacing adjustment screw; 3. lifting frame linear bearing fixing plate; 4. heating blade fixing plate; 5. linear motion guide rod; 6. heating blade; 7. product backing; 8. product entry guide plate; 9. left and right folding plates; 10. linear guide slider; 11. guide shaft; 12. folding plate slider; 13. folding cylinder; 14. positive and negative thread screw module; 15. flange nut; 16. Backrest fixings; 17. Front folding plate; 18. Product support plate; 19. Product; 20. Front folding backrest; 21. Material stop limit plate; 22. Front folding cylinder; 23. Material stop cylinder; 24. Product support plate main beam; 25. Fiber optic sensor; 26. Folding module bottom plate; 27. Front folding guide rail fixing plate; 28. Front folding slider; 29. Front folding guide rail; 30. Folding cylinder fixing plate; 31. Handwheel. DETAILED DESCRIPTION
[0026] The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.
[0027] In the description of the present utility innovation, it should be understood that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", "bottom", "top", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility innovation and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility innovation.
[0028] This embodiment provides a plastic bubble shell folding device, the top frame 100 and the bottom frame 200 are both fixedly arranged;
[0029] The lifting cylinder 1 is fixed on the top frame 100, and the lifting frame 300 is fixed on the lower end of the piston rod of the lifting cylinder 1. The lifting cylinder 1 can drive the lifting frame 300 to move up and down; the lifting frame 300 also includes a heating knife fixing plate 4, a heating knife spacing adjustment screw 2, and a heating knife 6; the heating knife spacing adjustment screw 2 is rotatably connected to the lifting frame 300 body, and the heating knife spacing adjustment screw 2 is threadedly connected to the left and right heating knife fixing plates 4. The heating knife spacing adjustment screw 2 is rotated to adjust the two heating knife fixing plates 4 to move away from or close to each other to adapt to the size of the plastic workpiece; a total of three heating knives 6 are arranged, and two of the heating knives 6 are fixedly arranged under the opposite heating knife fixing plates 4; the lifting and lowering of the lifting frame 300 drives the heating knife 6 to move up and down;
[0030] The positive and negative thread screw module 14 is fixed to the bottom frame 200, and the left and right folding module bottom plates 26 are respectively threadedly connected with the positive and negative thread parts of the positive and negative thread screw module 14; thus, the left and right folding module bottom plates 26 are moved away from or closer to each other by rotating the screw of the positive and negative thread screw module 14;
[0031] The linear guide slider 10 and the guide shaft 11 form a linear sliding module, and two linear sliding modules are provided, wherein the guide shaft 11 is fixed to the bottom frame 200, and the linear guide slider 10 is fixed to the bottom plate 26 of the folding module, so that when the positive and negative screw rod module 14 drives the left and right bottom plates 26 of the folding module to move, the linear sliding module has the function of supporting and guiding the two bottom plates 26 of the folding module;
[0032] The product backing 7 is located above the bottom plate 26 of the folding module, and each product backing 7 is fixedly connected to a bottom plate 26 of the folding module through a backing fixing member; the product backing 7 is used to limit the left and right positions of the plastic workpiece (product);
[0033] The product support plate 18 is located between the left and right folding module bottom plates 26. The product support plate 18 is fixed on the product support plate main beam 24. The product support plate main beam 24 is fixed to the bottom frame 200 through the positive and negative threaded screw module 14 and the guide shaft 11. A folding plate 9 is provided on both sides of the product support plate 18.
[0034] There are two folding cylinders 13 in total, and folding cylinder fixing plates 30 are respectively fixed on the left and right folding module bottom plates 26. The two folding cylinders 13 are respectively fixed on the folding cylinder fixing plates 30. The telescopic rods of the folding cylinders 13 are fixedly connected to the folding plates 9. The folding cylinders 13 are used to drive the folding plates 9 away from and close to the product pallet 18.
[0035] The present embodiment provides a plastic bubble shell folding device, and its working principle is as follows: when the product 19 is placed on the product support plate 18, the left and right sides of the product 19 are limited by the left and right product backrests 7; the lifting cylinder 1 drives the lifting frame 300 to descend, heats the side of the product 19, and makes the side of the product 19 bend downward along the side of the product support plate 18; the lifting frame 300 moves upward; the folding cylinder 13 drives the folding plate 9 to approach and bend the side of the product 19.
[0036] To summarize, the positive and negative thread screw module 14 is fixed to the bottom frame 200, and the left and right folding module bottom plates 26 are respectively threadedly connected to the positive and negative thread parts of the positive and negative thread screw module 14, and each product backing 7 is fixedly connected to a folding module bottom plate 26, so that rotating the hand wheel 31 drives the screw of the positive and negative thread screw module 14 to rotate so that the left and right folding module bottom plates 26 move away from or closer to each other, that is, the two product backings 7 move away from or closer to each other at the same time, thereby achieving the effect of adjusting the synchronous movement of the two product backings 7 (equivalent to the existing design limit plate) at one time.
[0037] Furthermore, a product entry guide plate 8 is provided at one end of the product support plate 18 for entering the product 19, and the end of the product entry guide plate 8 away from the product support plate 18 is tilted upward, which is conducive to the smooth entry of the deformed product.
[0038] Furthermore, the mounting hole of the backrest fixing piece is a waist-shaped hole, which can be conveniently used to fine-tune the front-to-back and up-and-down clearances.
[0039] Furthermore, a third heating knife 6 is arranged at the bottom front end of the lifting frame 300; a front folding backrest 20 is fixedly arranged at the front end of the bottom frame 200, and the front folding backrest 20 is used to limit the front position of the product 19; the front folding cylinder 22 is fixed to the bottom frame 200; the front folding cylinder 22 drives the front folding plate 17 to approach or move away from the product support plate 18, so the front side of the product 19 can be folded.
[0040] Furthermore, a fiber optic sensor 25 is arranged at one end where the product enters the bottom frame 200, and the fiber optic sensor 25 is fixed on one side of the product backrest 7. The fiber optic sensor 25 is used to detect whether there is a product entering; the material blocking cylinder 23 is used to drive the material blocking limit plate 21 to rise and fall, and the material blocking limit plate 21 is arranged between the front folding plate 17 and the left and right folding plates 9. When the material blocking limit plate 21 is in the high position of the lifting, the material blocking limit plate 21 is used to limit the front end position of the product 19; the fiber optic sensor 25 transmits the signal to the controller, and the controller controls the action of the material blocking cylinder 23.
[0041] During the conveying process, the guide plate 8 and the backrest 7 are used as guides to ensure that the product does not deviate. After the product is delivered to the position where the optical fiber 25 is located, the optical fiber 25 detects the arrival of the product, and the material blocking cylinder 23 starts to rise, and the material blocking plate limit plate 21 is used to block the product limit, so that the product has an accurate longitudinal position; the distance from the optical fiber 25 to the limit plate 21 is pushed synchronously by a pusher device in the previous process; after the product is in place, the heating knife 6 is pressed down to the left and right and front of the product with the assistance of the lifting cylinder 1 and the lifting frame 3, and after the product is heated and softened, the left and right folding plates 9 and the front folding plate 17 are pushed inward to bend the product, and then air is blown to cool and shape the product.
[0042] The prior art does not have this front-end positioning function, and its positioning of the product is inaccurate; the present application adds a material blocking cylinder 23 and a material blocking limit plate 21 to limit the position of the front side of the product (the prior art cannot synchronously open and close the left and right folding modules, and the present application adds positive and negative screws to achieve this function, making product positioning more accurate and workers' operation more convenient and quick).
[0043] Furthermore, the front folding slider 28 is slidably matched with the front folding guide rail 29, and the front folding guide rail 29 is fixed to the bottom frame 200; the front folding slider 28 is fixed to the front folding plate.
[0044] Furthermore, the linear motion guide rod 5 is vertically fixed and slides through the lifting frame 300 .
[0045] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. For those skilled in the art, the utility model may have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A plastic blister folding device, characterized in that: The top rack and the bottom rack are both fixedly set; The lifting cylinder is fixed on the top frame; The lifting frame is fixed to the lower end of the piston rod of the lifting cylinder; the lifting frame also includes a heating knife fixing plate, a heating knife spacing adjustment screw, and a heating knife; the heating knife spacing adjustment screw is rotatably connected to the lifting frame body, and the heating knife spacing adjustment screw is threadedly connected to the left and right heating knife fixing plates; a total of three heating knives are provided, wherein two heating knives are fixedly provided under the opposite heating knife fixing plates respectively; The positive and negative threaded screw rod module is fixed to the bottom frame, and the left and right folding module bottom plates are respectively threadedly connected with the positive and negative thread parts of the positive and negative threaded screw rod module; The linear guide slider and the guide shaft form a linear sliding module. The linear sliding module is provided with two groups, wherein the guide shaft is fixed to the bottom frame, and the linear guide slider is fixed to the bottom plate of the folding module; The product backing is located above the bottom plate of the folding module, and each product backing is fixedly connected to a bottom plate of the folding module through a backing fixing piece; The product support plate is located between the bottom plates of the left and right folding modules. The product support plate is fixed on the main beam of the product support plate. The main beam of the product support plate is fixed to the bottom frame through the positive and negative screw rod modules and the guide shaft; A folding plate is provided on each side of the product pallet; There are two folding cylinders in total. Folding cylinder fixing plates are respectively fixed on the bottom plates of the left and right folding modules. The two folding cylinders are respectively fixed on the folding cylinder fixing plates. The telescopic rods of the folding cylinders are fixedly connected to the folding plates. The folding cylinders are used to drive the folding plates away from and close to the product pallet.
2. A plastic blister folding device according to claim 1, characterized in that: A product entry guide plate is arranged at one end of the product pallet where the product enters, and the end of the product entry guide plate away from the product pallet is tilted upwards to facilitate the smooth entry of deformed products.
3. A plastic blister folding device according to claim 1, characterized in that: The mounting holes of the backrest fixings are waist-shaped holes, which can easily fine-tune the front-to-back and up-and-down clearances.
4. A plastic blister folding device according to claim 1, characterized in that: A third heating knife is arranged at the bottom front end of the lifting frame; A front folding edge support is fixedly arranged at the front end of the bottom frame, and the front folding edge support is used to limit the discharge position of the product; The front folding cylinder is fixed to the bottom frame; the front folding plate is arranged on the front side of the product pallet, and the front folding cylinder drives the front folding plate to approach or move away from the product pallet.
5. A plastic blister folding device according to claim 4, characterized in that: The optical fiber sensor is set at one end where the product enters the bottom rack, and the optical fiber sensor is fixed on the side of the product. The optical fiber sensor is used to detect whether there is a product entering; The material blocking cylinder is used to drive the material blocking limit plate to rise and fall. The material blocking limit plate is arranged between the front folding plate and the left and right folding plates. When the material blocking limit plate is in the high position of the lifting, the material blocking limit plate is used to limit the front end position of the product; The optical fiber sensor transmits the signal to the controller, and the controller controls the action of the material blocking cylinder.
6. A plastic blister folding device according to claim 5, characterized in that: The front folding slider is slidably matched with the front folding guide rail, and the front folding guide rail is fixed to the bottom frame; the front folding slider is fixedly arranged with the front folding plate.