PE pipe hot melting butt welding machine
By designing a PE pipe hot melt butt welding machine including a welding frame, a vacuum cleaner and a gas pumping mechanism, the problem of harmful flue gas generated during the hot melt welding of PE pipes is solved, and the effect of effectively absorbing flue gas and protecting the health of operators is achieved.
Patent Information
- Application Number
- CN202421523799.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During the hot melt welding of existing PE pipes, a large amount of harmful flue gas will be generated, which may cause damage to your health after inhalation by the operator.
A PE pipe hot melt butt welding machine is designed, including a welding frame, a limited position fixture, an adjustment mechanism, a vacuum cleaner and an air pumping mechanism. The vacuum cleaner generates suction force through the blower to absorb the flue gas. The vacuum cleaner mechanism makes the suction force uniform through the shunt pipe to effectively absorb the flue gas.
It effectively avoids the operator inhaling harmful smoke and protects health. At the same time, the suction force is uniform through the shunt tube, which improves the adsorption efficiency.
Smart Images

Figure CN222946222U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline welding, in particular to a PE pipe hot-melt butt welding machine. Background Art
[0002] PE pipe refers to polyethylene pipe, which has a wide range of applications, from small-section yellow pipes for natural gas to thick-walled black pipes for industrial and urban pipelines. Large-diameter hollow wall pipes are rapidly growing as substitutes for concrete rainwater drain pipes and other sewer pipelines. They have excellent resistance to most domestic and industrial chemicals. When PE pipes are connected, they are connected by hot-melt welding.
[0003] When hot-melt welding is performed on existing PE pipes, the PE pipes are placed on a butt welding frame and fixed before hot-melting. However, when the existing butt welding frame is used, a large amount of harmful smoke will be generated during the hot-melt process of the PE pipes. When the operators inhale it, it will cause damage to their health. Therefore, we propose a PE pipe hot-melt butt welding machine to solve the above problem. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a PE pipe hot-melt butt welding machine.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A PE pipe hot-melt butt welding machine comprises a welding frame, a limiting clamp is installed above the welding frame, an adjusting mechanism is slidably connected to both sides of the welding frame, a dust suction mechanism is inserted above the adjusting mechanism, and an exhaust mechanism is connected below the dust suction mechanism, and a limiting mechanism is installed above the adjusting mechanism.
[0007] Preferably, the adjustment mechanism includes an adjusting strut, and strip-shaped through grooves are provided on both sides of the welding frame, and an adjusting strut is inserted into the strip-shaped through grooves. The lower end of the adjusting strut is fixedly connected to a first limit plate, and the adjusting strut can be auxiliary limited by the first limit plate fixedly connected to the lower end of the adjusting strut.
[0008] Preferably, the cross-section of the first limiting plate is set to be rectangular, and the surface size of the first limiting plate is larger than the surface size of the adjusting strut. A connecting column is fixedly connected to the outer side of the first limiting plate. By making the surface size of the first limiting plate larger than the surface size of the adjusting strut, the function of limiting the adjusting strut can be facilitated.
[0009] Preferably, the dust suction mechanism includes an adjusting cross bar, an adjusting cross bar is inserted above the adjusting support rod, and the end of the adjusting cross bar is fixedly connected to a smoking pipe, a diversion pipe is connected below the smoking pipe, and a connecting port is connected below the diversion pipe, and a second limiting plate is fixedly connected to the end of the adjusting cross bar away from the smoking pipe, and the diversion pipe can facilitate the diversion of air to make the suction inside the smoking pipe uniform.
[0010] Preferably, the exhaust mechanism includes a connecting head, the surface of the connecting port is sleeved with the connecting head, and the bottom of the connecting head is connected to one end of an exhaust hose, the interior of the exhaust hose is connected to the blower through the connecting hose, and the exhaust hose can facilitate the two groups of smoking pipes to work simultaneously.
[0011] Preferably, the limiting mechanism includes an adjusting stud, the upper part of the adjusting support rod is threadedly inserted with the adjusting stud, and the lower part of the adjusting stud is connected with an extrusion plate through a bearing, and the lower surface of the extrusion plate is glued with an anti-slip rubber pad. The adjusting stud and the extrusion plate are connected through a bearing, so that the extrusion plate can be pushed to move when the adjusting stud is rotated.
[0012] Preferably, a rectangular hole matching the adjusting cross bar is provided inside the adjusting support rod, and a recess matching the surface size of the extrusion plate is provided on the inner wall of the rectangular hole, and anti-slip grooves are provided on the surface of the anti-slip rubber pad. The anti-slip grooves on the surface of the anti-slip rubber pad can increase the friction between the anti-slip rubber pad and the adjusting cross bar.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The device can use the blower to make the connecting hose and the exhaust hose to extract the air inside the smoking pipe. At this time, the smoking pipe will generate suction, which is convenient for absorbing harmful smoke generated when the pipe is hot-melted, and can effectively prevent the operator from inhaling it and causing health hazards to the body. At the same time, the diversion pipe can be used to divert the airflow to make the suction of the smoking pipe uniform.
[0015] 2. The device can move the adjusting cross bar inside the adjusting support rod by pushing the second limit plate, and when the adjusting support rod is pulled, the adjusting support rod can slide along the inside of the welding frame, which is effective for adjusting the adsorption position of the smoking pipe and improving the adsorption efficiency. At the same time, by rotating the adjusting stud, the extrusion plate can drive the anti-slip rubber pad to press on the surface of the adjusting cross bar, which is convenient for limiting the adjustment between the adjusting cross bar and the adjusting support rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional schematic diagram of a PE pipe hot-melt butt welding machine proposed by the utility model;
[0017] Figure 2This is a three-dimensional bottom view schematic diagram of a PE pipe hot-melt butt welding machine proposed by the utility model;
[0018] Figure 3 for Figure 1 A three-dimensional bottom view schematic diagram of the adjustment support rod and the adjustment crossbar structure;
[0019] Figure 4 for Figure 1 Schematic diagram of the three-dimensional explosion of the adjustment support rod and the adjustment stud structure.
[0020] In the figure: 1. Welding frame; 2. Limit fixture;
[0021] 3. Adjustment mechanism; 31. Adjustment support rod; 32. First limit plate; 33. Connection column;
[0022] 4. Dust suction mechanism; 41. Adjustment cross bar; 42. Smoke pipe; 43. Diverter pipe; 44. Connecting port; 45. Second limit plate;
[0023] 5. Air extraction mechanism; 51. Connector; 52. Air extraction hose; 53. Connecting hose; 54. Blower;
[0024] 6. Limiting mechanism; 61. Adjusting stud; 62. Extrusion plate; 63. Anti-slip rubber pad. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] Reference Figure 1-4 A PE pipe hot-melt butt welding machine includes a welding frame 1, a limiting clamp 2 is installed above the welding frame 1, and an adjusting mechanism 3 is slidably connected to both sides of the welding frame 1, and a dust suction mechanism 4 is inserted above the adjusting mechanism 3, and an exhaust mechanism 5 is connected below the dust suction mechanism 4. The exhaust mechanism 5 can generate suction in the dust suction mechanism 4 to absorb welding fumes, and a limiting mechanism 6 is installed above the adjusting mechanism 3.
[0027] Further, see Figure 2 and Figure 3 It can be known that the adjustment mechanism 3 includes an adjustment strut 31, and strip-shaped through grooves are opened on both sides of the welding frame 1, and the adjustment strut 31 is inserted into the strip-shaped through grooves, and the lower end of the adjustment strut 31 is fixedly connected with a first limit plate 32. Through the strip-shaped through grooves opened on both sides of the welding frame 1, the adjustment strut 31 can slide in the strip-shaped through grooves, so as to facilitate the adjustment of the adsorption position of the smoking pipe 42.
[0028] Further, see Figure 2 and Figure 3 It can be known that the cross-section of the first limiting plate 32 is set to be rectangular, and the surface size of the first limiting plate 32 is larger than the surface size of the adjusting strut 31. The outer side of the first limiting plate 32 is fixedly connected with a connecting column 33. Through the connecting column 33 fixedly connected to the outer side of the first limiting plate 32, the two groups of adjusting struts 31 can be easily moved synchronously.
[0029] Further, see Figure 3 and Figure 4 It can be known that the dust suction mechanism 4 includes an adjusting cross bar 41, an adjusting cross bar 41 is inserted above the adjusting support rod 31, and the end of the adjusting cross bar 41 is fixedly connected to a smoking pipe 42. Through multiple groups of through holes equidistantly arranged on the outside of the smoking pipe 42, it is convenient to absorb smoke and filter debris at the same time. The smoking pipe 42 is connected to a bypass pipe 43 below, and the bypass pipe 43 is connected to a connecting port 44 below. The end of the adjusting cross bar 41 away from the smoking pipe 42 is fixedly connected to a second limit plate 45, and the second limit plate 45 can facilitate the limiting function of the adjusting cross bar 41.
[0030] Further, see Figure 2 and Figure 4 It can be known that the exhaust mechanism 5 includes a connector 51, the surface of the connecting port 44 is sleeved with the connector 51, and the bottom of the connector 51 is connected to one end of the exhaust hose 52, and the interior of the exhaust hose 52 is connected to the blower 54 through the connecting hose 53. By connecting the connector 51 to the connecting port 44, suction can be generated in the smoking pipe 42, and the exhaust hose 52 can be used to divert the flow so that the two groups of smoking pipes 42 are adsorbed at the same time.
[0031] Further, see Figure 3 and Figure 4 It can be known that the limiting mechanism 6 includes an adjusting stud 61, an adjusting stud 61 is threadedly inserted on the upper side of the adjusting strut 31, and an extrusion plate 62 is connected to the lower side of the adjusting stud 61 through a bearing, and an anti-slip rubber pad 63 is glued to the lower surface of the extrusion plate 62. By rotating the adjusting stud 61, the adjusting stud 61 can push the extrusion plate 62 to move in the adjusting strut 31, so that the extrusion plate 62 can drive the anti-slip rubber pad 63 to be pressed on the surface of the adjusting cross bar 41, thereby facilitating the function of limiting the adjusting strut 31 and the adjusting cross bar 41.
[0032] Further, see Figure 3 and Figure 4 It can be known that a rectangular hole compatible with the adjusting cross bar 41 is opened inside the adjusting support rod 31, and a recess compatible with the surface size of the extrusion plate 62 is opened on the inner wall of the rectangular hole, and anti-slip rubber pad 63 has anti-slip grooves on the surface. The recess opened on the inner wall of the rectangular hole can facilitate the limiting and storage of the extrusion plate 62.
[0033] Working principle: When the utility model is in use, when the PE pipe is hot-melt welded, according to the attached Figure 1 , Attachment Figure 2 , Attachment Figure 3 and attached Figure 4 , the air inside the exhaust hose 52 can be extracted by the connecting hose 53 through the blower 54, and at this time, the exhaust hose 52 can be extracted by the connecting head 51 to extract the air inside the shunt pipe 43 and the smoking pipe 42, so that the smoking pipe 42 generates suction to absorb the hot melt smoke, and when the position of the smoking pipe 42 needs to be adjusted, the adjusting stud 61 can be rotated to make the adjusting stud 61 drive the extrusion plate 62 and the anti-skid rubber pad 63 away from the surface of the adjusting cross bar 41, so that the adjusting cross bar 41 can be moved in the adjusting support rod 31 by pushing 46, and the adjusting support rod 31 can be stuck to make the adjusting support rod 31 drive the first limiting plate 32 and the connecting column 33 at one end in the welding frame 1, so that the smoking pipe 42 can be adjusted, and when the position of the smoking pipe 42 is adjusted to a suitable position, the adjusting stud 61 can be rotated to make the extrusion plate 62 drive the anti-skid rubber pad 63 to be pressed on the surface of the adjusting cross bar 41, so as to facilitate the limiting between the adjusting cross bar 41 and the adjusting support rod 31;
[0034] The above is the entire working principle of the utility model.
[0035] In the present invention, the installation method, connection method or setting method of all the components mentioned above are common mechanical methods, and the specific structures, models and coefficient indicators of all its components are its own technology. As long as it can achieve its beneficial effects, it can be implemented, so it will not be elaborated.
[0036] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
[0037] In the present utility model, unless otherwise stated, the directional words contained in the terms such as "up, down, left, right, front, back, inside, outside, vertical, horizontal" only represent the orientation of the term in normal use, or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, number series nouns such as "first", "second" and "third" do not represent specific quantities and orders, but are merely used to distinguish names. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or device.
Claims
1. A PE pipe hot-melt butt welding machine, comprising a welding frame (1), characterized in that: A limiting clamp (2) is installed above the welding frame (1), and adjustment mechanisms (3) are slidably connected on both sides of the welding frame (1), and a dust suction mechanism (4) is inserted above the adjustment mechanism (3), and an exhaust mechanism (5) is connected below the dust suction mechanism (4), and the exhaust mechanism (5) includes a connecting head (51), and the bottom of the connecting head (51) is connected to one end of an exhaust hose (52), and the interior of the exhaust hose (52) is connected to a blower (54) through a connecting hose (53), and a limiting mechanism (6) is installed above the adjustment mechanism (3).
2. A PE pipe hot-melt butt welding machine according to claim 1, characterized in that: The adjustment mechanism (3) comprises an adjustment support rod (31), and strip-shaped through grooves are provided on both sides of the welding frame (1), and the adjustment support rod (31) is inserted into the strip-shaped through grooves. The lower end of the adjustment support rod (31) is fixedly connected to a first limiting plate (32).
3. A PE pipe hot-melt butt welding machine according to claim 2, characterized in that: The cross section of the first limiting plate (32) is set to be rectangular, and the surface size of the first limiting plate (32) is larger than the surface size of the adjustment support rod (31). The outer side of the first limiting plate (32) is fixedly connected to a connecting column (33).
4. A PE pipe hot-melt butt welding machine according to claim 2, characterized in that: The dust suction mechanism (4) comprises an adjusting cross bar (41), an adjusting cross bar (41) is inserted above the adjusting support rod (31), and the end of the adjusting cross bar (41) is fixedly connected to a smoking pipe (42), a diverter pipe (43) is connected below the smoking pipe (42), and a connecting port (44) is connected below the diverter pipe (43), and a second limiting plate (45) is fixedly connected to one end of the adjusting cross bar (41) away from the smoking pipe (42).
5. A PE pipe hot-melt butt welding machine according to claim 4, characterized in that: The limiting mechanism (6) comprises an adjusting stud (61), the upper part of the adjusting support rod (31) is threadedly inserted with the adjusting stud (61), and the lower part of the adjusting stud (61) is connected to an extrusion plate (62) via a bearing, and the lower surface of the extrusion plate (62) is glued with an anti-slip rubber pad (63).
6. A PE pipe hot-melt butt welding machine according to claim 5, characterized in that: The inside of the adjusting support rod (31) is provided with a rectangular hole matched with the adjusting cross bar (41), and the inner wall of the rectangular hole is provided with a notch matched with the surface size of the extrusion plate (62), and the surface of the anti-skid rubber pad (63) is provided with anti-skid patterns.