Film sewing device

By designing a film sewing device including a table plate, base, limiting device and a sewing machine, the problem of inaccurate film sewing in the prior art is solved, and the standardization and accuracy of film sewing are improved.

CN222946250UActive Publication Date: 2025-06-06ZHEJIANG ANGLU TRANSMISSION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420675347.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-06-06
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The existing film sewing technology relies on manual alignment and sewing, resulting in inaccurate sewing position and affecting the thickness uniformity of belt composite.

Method used

A film sewing device is designed, including a plate, a base, a limiting device and a sewing machine. Through the coordinated work of the limiting device and the sewing machine, it ensures that the first and second ends of the film are kept flush and accurately aligned during the sewing process.

Benefits of technology

It improves the standardization and accuracy of film sewing, ensures the uniformity of thickness of the belt when composited, and reduces the uncertainty of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

A sewing machine is fixedly installed on a bedplate, a sewing plane of the sewing machine is flush with the upper end face of the bedplate, a base is fixedly installed on the upper end face of the bedplate and comprises a feeding channel, a discharging channel and a partition plate, the feeding channel comprises a feeding port and a discharging port, the discharging port is connected with the discharging channel, and the partition plate is fixedly installed on the bedplate. The base is provided with a slotted hole, the slotted hole penetrates through the upper end face and the lower end face of the base and the feeding channel, the partition plate is located in the feeding channel and divides the feeding channel into a first channel and a second channel, the feeding channel allows a film to penetrate through, the film comprises a first end and a second end, the first end penetrates through the first channel, and the second end penetrates through the second channel. The two limiting devices are installed on the upper end face and the lower end face of the base, each limiting device comprises a pressing block, the pressing blocks are located in the groove holes, the pressing blocks abut against the film, the feeding end of the film can be pressed and limited in an abutting mode, the film is made to be more standard in the sewing process, and the sewing accuracy is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of film sewing, and more specifically to a film sewing device. Background Art

[0002] like Figure 1 As shown, in the prior art, the belt needs to be made by composite vulcanization of layers of films. The belt is usually produced from a mold in a cylindrical shape. The belt needs to have a layer of cylindrical base rubber as the initial cylinder layer. The cylindrical base rubber sheet is sewn together at both ends by a flat film 5 to form a cylinder. The overlapping of the sewn parts of the film 5 will cause uneven thickness of the belt during compounding. In order to prevent the sewn parts of the film 5 from overlapping, the first end 51 and the second end 52 are stacked and single-sided sewing is adopted. A part of the sewing line is located outside the film 5, so that the first end 51 and the second end 52 do not overlap each other after being unfolded and the edges are fitted together. This requires the film 5 to have accurate stitching position during sewing. The existing sewing relies on manual alignment of the first end 51 and the second end 52 of the film 5. When sewing, the feeding end of the film 5 needs to be flattened for sewing. The position of the stitching depends entirely on the feeling of the staff. Therefore, a technical solution is needed to solve the above problem. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art, make the film sewing more standardized and more accurate, and provide a film sewing device.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] The utility model discloses a film sewing device, comprising a table, a base, a limiting device, and a sewing machine. The sewing machine is fixedly installed on the table, the sewing plane of the sewing machine is flush with the upper end surface of the table, the base is fixedly installed on the upper end surface of the table, the base comprises a feed channel, a discharge channel, and a partition, the feed channel comprises a feed port and a discharge port, the discharge port is connected to the discharge channel, the discharge channel is connected to the sewing plane, the base is provided with a slot hole, the slot hole passes through the upper end surface and the lower end surface of the base The end face, the slot hole passes through the feed channel, the partition is located in the feed channel, the partition divides the feed channel into a first channel and a second channel, the feed channel is for part of the film to pass through, the film includes a first end and a second end, the first channel is for the first end to pass through, the second channel is for the second end to pass through, the two limiting devices are respectively installed on the upper and lower end faces of the base, the limiting device includes a pressing block, the pressing block is located in the slot hole, and the pressing block resists the film passing through the feed channel.

[0006] Furthermore, the diameter of the feed port gradually increases toward the opening direction, and the thickness of the partition gradually decreases toward one end of the feed port.

[0007] Furthermore, the diameter of the discharge port gradually decreases toward the discharge channel, the first channel and the second channel converge into the discharge channel, and one end of the partition plate facing the discharge port is reduced in size corresponding to the discharge port.

[0008] Furthermore, the lower end surface of the discharge channel is flush with the sewing plane.

[0009] Furthermore, the base includes a first baffle and a second baffle, the first baffle is located above the partition, the second baffle is located below the partition, the first baffle and the partition are used for the first end to pass through, and the second end is used for passing through between the second baffle and the partition.

[0010] Furthermore, the limiting device includes a rotating rod, a support rod, and a tension spring. The support rod is fixedly connected to the base, the support rod portion is located above the slot hole, the rotating rod is rotatably connected to the support rod, the two ends of the tension spring are respectively connected to the support rod and the rotating rod, the rotating rod portion extends into the slot hole and extends toward the partition, and the pressure block is installed at one end of the rotating rod facing the partition.

[0011] Furthermore, the pressing block is rotatably connected to the rotating rod, and the surface of the pressing block in contact with the film is an arc surface, and the movement of the film along the feeding channel can drive the pressing block to rotate.

[0012] Furthermore, the limiting device includes a screw rod and a guide rod, the screw rod passes through the support rod and is threadedly connected to the support rod, the screw rod is fixedly connected to the base, the guide rod passes through the support rod, and the rotation of the screw rod can drive the support rod to move up and down.

[0013] Furthermore, the support rods of the two limiting devices are connected to the same screw rod, which passes through the base. The screw rod includes two threaded sections and a smooth section, and the smooth section is connected to the base through a bearing. The two threaded sections are located at both ends of the screw rod, and the thread directions of the two threaded sections are opposite. The rotation of the screw rod can drive the two limiting devices to move closer to or away from each other.

[0014] The beneficial effects of the utility model are:

[0015] The utility model allows the first end of the film to pass through the first channel and the second end to pass through the second channel, and the first end and the second end are respectively pressed against the partition through a limiting device, so that the pressing block can rotate and rotate as the film moves along the feed channel during sewing, thereby reducing the friction between the pressing block and the moving direction of the film. The limiting device presses the first end and the second end toward the side wall of the feed channel through the pressing block, so that the first end and the second end are kept flush during the feeding process, the film is more standardized during sewing, and the sewing accuracy is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of background technology.

[0017] Figure 2 It is a front view of this embodiment.

[0018] Figure 3 It is a top view of this embodiment.

[0019] Figure 4 for Figure 3 Cross-sectional view at point A.

[0020] Figure 5 for Figure 4 Cross-sectional view at point B.

[0021] Figure numerals: 1. table; 2. base; 21. feed channel; 211. feed port; 212. partition; 213. first channel; 214. second channel; 215. discharge port; 216. discharge channel; 22. slot; 23. guide plate; 231. guide surface; 241. first baffle; 242. second baffle; 3. limit device; 31. pressure block; 32. rotating rod; 33. support rod; 34. tension spring; 35. screw rod; 351. threaded section; 352. smooth section; 36. guide rod; 4. sewing machine; 41. sewing plane; 5. film; 51. first end; 52. second end. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in this embodiment to clearly and completely describe the technical solution in this embodiment. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] like Figure 2 , Figure 3As shown, this embodiment discloses a film sewing device, including a table top 1, a base 2, a limiting device 3, and a sewing machine 4. The sewing machine 4 is fixedly mounted on the table top 1, and a sewing plane 41 of the sewing machine 4 is flush with the upper end surface of the table top 1. The base 2 is fixedly mounted on the upper end surface of the table top 1, and the base 2 is mounted in the feeding end direction of the sewing plane 41. The film 5 passes through the base 2 and is sewn on the sewing plane 41. The guide plate 23 is fixedly mounted on the upper end surface of the table top 1, and the guide plate 23 is located in the discharging end direction of the sewing plane 41. The guide plate 23 includes a guide surface 231, and the guide surface 231 provides guidance for the discharging of the film 5.

[0024] like Figure 3 , Figure 5 As shown, the base 2 includes a feed channel 21, a discharge channel 216, and a partition 212. The feed channel 21 includes a feed port 211 and a discharge port 215. The feed channel 21 is used for part of the film 5 to pass through. The two ends of the film 5 that need to be sewn pass through the feed channel 21. The discharge port 215 is connected to the discharge channel 216. The discharge channel 216 is connected to the sewing plane 41. After passing through the discharge channel 216, the film 5 enters the sewing plane 41. The lower end surface of the discharge channel 216 is flush with the sewing plane 41, so that the film 5 passing through the discharge channel 216 can smoothly transition to the sewing plane 41 for sewing.

[0025] like Figure 5 As shown, the partition 212 is located in the feed channel 21, and the partition 212 divides the feed channel 21 into a first channel 213 and a second channel 214. The film 5 includes a first end 51 and a second end 52. The first channel 213 is for the first end 51 to pass through, and the second channel 214 is for the second end 52 to pass through. The partition 212 divides the feed channel 21 into the first channel 213 and the second channel 214 to provide space for the first end 51 and the second end 52 of the film 5 to pass through respectively. The first end 51 and the second end 52 can be pressed by the corresponding limit devices 3 respectively, and the first end 51 and the second end 52 are pressed against the side walls of the feed channel 21 to prevent the feed end portion of the film 5 from shifting during the sewing movement process.

[0026] like Figure 5As shown, the caliber of the feed port 211 gradually increases toward the opening direction, and the thickness of the end of the partition 212 toward the feed port 211 gradually decreases. The outwardly expanding opening can more conveniently allow the first end 51 and the second end 52 of the film 5 to penetrate into the first channel 213 and the second channel 214. The caliber of the discharge port 215 gradually decreases toward the discharge channel 216, and the first channel 213 and the second channel 214 converge at the discharge channel 216. The end of the partition 212 toward the discharge port 215 is correspondingly reduced in size with the discharge port 215, and the first end 51 and the second end 52 can converge at the discharge port 215 and be stacked together to enter the sewing plane 41. During sewing, the sewing machine 4 can press the sewn part and cooperate with the two limit devices 3 so that the film 5 between the limit device 3 and the sewing end will not be offset, making the sewing more stable and precise.

[0027] More preferably, the base 2 includes a first baffle 241 and a second baffle 242, the first baffle 241 is located above the partition 212, and the second baffle 242 is located below the partition 212, the first baffle 241 and the partition 212 are used for the first end 51 to pass through, and the space between the second baffle 242 and the partition 212 is used for the second end 52 to pass through, the first baffle 241 and the second baffle 242 are located on the side walls of the feed channel 21, the first baffle 241 and the second baffle 242 can provide a limit for the first end 51 and the second end 52 of the film 5 to press against the side walls of the feed channel 21, prevent the film 5 from being deformed and warped by the pressure block 31 of the limiting device 3, and make the sewing parts of the first end 51 and the second end 52 smoother.

[0028] like Figure 4 As shown, the base 2 is provided with a slot 22, the slot 22 passes through the upper end surface and the lower end surface of the base 2, the slot 22 passes through the feed channel 21, and two limit devices 3 are respectively installed on the upper and lower end surfaces of the base 2. The limit device 3 includes a pressure block 31, a rotating rod 32, a support rod 33, and a tension spring 34. The support rod 33 is fixedly connected to the base 2, and the support rod 33 is partially located above the slot 22. The rotating rod 32 is rotatably connected to the support rod 33. The two ends of the tension spring 34 are respectively connected to the support rod 33 and the rotating rod 32. The rotating rod 32 partially extends into the slot 22 and faces the partition 212. The pressing block 31 is installed on one end of the rotating rod 32 facing the partition 212, and the pressing block 31 is located in the slot 22. The pressing block 31 presses against the film 5 passing through the feed channel 21. The rotating rod 32 receives the pulling force of the tension spring 34 when pressing against the film 5. The pressing block 31 exerts a force on the film 5 toward the side wall of the feed channel 21, so that the first end 51 and the second end 52 press against the side wall of the feed channel 21. During the sewing movement of the film 5, the pressing block 31 can keep the first end 51 and the second end 52 flush, so that the film 5 is more standardized during sewing, and the sewing accuracy is improved.

[0029] More preferably, the pressing block 31 is rotatably connected to the rotating rod 32, and the surface where the pressing block 31 contacts the film 5 is an arc surface. The movement of the film 5 along the feed channel 21 can drive the pressing block 31 to rotate. The pressing block 31 can rotate as the film 5 moves along the feed channel 21 during sewing, thereby reducing the friction between the pressing block 31 and the moving direction of the film 5, making the film 5 more stable and smooth when sewing.

[0030] like Figure 4 As shown, the limiting device 3 includes a screw rod 35 and a guide rod 36. The screw rod 35 passes through the support rod 33 and is threadedly connected to the support rod 33. The screw rod 35 is fixedly connected to the base 2, and the guide rod 36 passes through the support rod 33. The rotation of the screw rod 35 can drive the support rod 33 to move up and down. The support rods 33 of the two limiting devices 3 are connected to the same screw rod 35. The screw rod 35 passes through the base 2. The screw rod 35 includes two threaded sections 351 and a smooth section 352. The smooth section 352 is connected to the base 2 through a bearing. The two threaded sections 351 are located at both ends of the screw rod 35. The thread directions of the two threaded sections 351 are opposite. The rotation of the screw rod 35 can drive the two limiting devices 3 to move closer to or away from each other. When the film 5 is loaded, the screw rod 35 is rotated to move the two limiting devices 3 away from each other and make The pressing block 31 is away from the partition 212, and the film 5 passes through the feed channel 21 and the discharge channel 216, so that the sewing starting end of the film 5 is pressed by the sewing end of the sewing machine 4, and the screw rod 35 is rotated in the opposite direction to bring the two limit devices 3 closer to each other, and the pressing block 31 presses the film 5. The height of the support rod 33 can be adjusted to control the pressure of the pressing block 31 pressing the film 5, and the rotating rod 32 is pulled upward to rotate the rotating rod 32 and then lowered so that the arc surface of the pressing block 31 presses against the film 5 to apply a downward and rightward force to the film 5 at the same time, so that the first end 51 and the second end 52 can always press against the side wall of the feed channel 21 during the movement, so that the first end 51 and the second end 52 always maintain a flush state from feeding to sewing, and the film 5 is more standardized during sewing, and the sewing accuracy is improved.

[0031] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A film sewing device, characterized in that: The invention comprises a table (1), a base (2), a limiting device (3), and a sewing machine (4); the sewing machine (4) is fixedly mounted on the table (1); a sewing plane (41) of the sewing machine (4) is flush with the upper end surface of the table (1); the base (2) is fixedly mounted on the upper end surface of the table (1); the base (2) comprises a feed channel (21), a discharge channel (216), and a partition (212); the feed channel (21) comprises a feed port (211) and a discharge port (215); the discharge port (215) is connected to the discharge channel (216); the discharge channel (216) ) is connected to the sewing plane (41), the base (2) is provided with a slot (22), the slot (22) passes through the upper end surface and the lower end surface of the base (2), the slot (22) passes through the feed channel (21), the partition (212) is located in the feed channel (21), the partition (212) divides the feed channel (21) into a first channel (213) and a second channel (214), the two limiting devices (3) are respectively installed on the upper and lower end surfaces of the base (2), the limiting device (3) includes a pressing block (31), and the pressing block (31) is located in the slot (22).

2. A film sewing device according to claim 1, characterized in that: The diameter of the feed port (211) gradually increases toward the opening direction, and the thickness of the partition plate (212) gradually decreases toward one end of the feed port (211).

3. A film sewing device according to claim 1, characterized in that: The diameter of the discharge port (215) gradually decreases toward the discharge channel (216); the first channel (213) and the second channel (214) converge into the discharge channel (216); and one end of the partition plate (212) facing the discharge port (215) is reduced in size corresponding to the discharge port (215).

4. A film sewing device according to claim 1, characterized in that: The lower end surface of the discharge channel (216) is flush with the sewing plane (41).

5. A film sewing device according to claim 1, characterized in that: The base (2) comprises a first baffle (241) and a second baffle (242), wherein the first baffle (241) is located above the partition (212), and the second baffle (242) is located below the partition (212).

6. A film sewing device according to claim 1, characterized in that: The limiting device (3) comprises a rotating rod (32), a supporting rod (33), and a tension spring (34); the supporting rod (33) is installed on the base (2); a portion of the supporting rod (33) is located above the slot hole (22); the rotating rod (32) is rotatably connected to the supporting rod (33); two ends of the tension spring (34) are respectively connected to the supporting rod (33) and the rotating rod (32); a portion of the rotating rod (32) extends into the slot hole (22) and extends toward the partition (212); and the pressing block (31) is installed at one end of the rotating rod (32) facing the partition (212).

7. A film sewing device according to claim 6, characterized in that: The pressing block (31) is rotatably connected to the rotating rod (32), and the surface of the pressing block (31) facing the partition (212) is an arc surface.

8. A film sewing device according to claim 7, characterized in that: The limiting device (3) comprises a screw rod (35) and a guide rod (36); the screw rod (35) passes through the support rod (33) and is threadedly connected to the support rod (33); the screw rod (35) is rotatably connected to the base (2); the guide rod (36) passes through the support rod (33); the rotation of the screw rod (35) can drive the support rod (33) to move up and down.

9. A film sewing device according to claim 8, characterized in that: The support rods (33) of the two limiting devices (3) are connected to the same screw rod (35). The screw rod (35) passes through the base (2). The screw rod (35) comprises two threaded sections (351) and a smooth section (352). The smooth section (352) is connected to the base (2) via a bearing. The two threaded sections (351) are located at two ends of the screw rod (35). The thread directions of the two threaded sections (351) are opposite. The rotation of the screw rod (35) can drive the two limiting devices (3) to move closer to or farther away from each other.