Grinding mud and liquid separation equipment

By designing a grinding mud and liquid separation equipment for the mechanical processing and automotive parts manufacturing industries, the problems of cutting fluid waste and environmental pollution in grinding mud are solved, and the automated processing of grinding mud and the recycling of cutting fluid are realized, which improves production efficiency and reduces costs.

CN222946278UActive Publication Date: 2025-06-06ZENGSHANG MASCH MFG (DALIAN) CO LTD
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Patent Information

Application Number
CN202421715729.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-06-06
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

In the mechanical processing and automotive parts manufacturing industries, grinding mud contains a large amount of water-soluble cutting fluid and cutting oil, resulting in environmental pollution and waste of cutting fluid.

Method used

A grinding mud and liquid separation device is designed, including a hopper assembly, a compression chamber assembly, a hydraulic system, a drain pump assembly, a frame assembly, a door cylinder sensor assembly and a door system assembly. The equipment realizes compression of grinding mud and recovery of cutting fluid through the collaborative operation of the compression chamber and the hydraulic system.

Benefits of technology

It realizes automatic processing of grinding mud, improves production efficiency, reduces environmental pollution and waste of cutting fluid, and reduces the production costs of enterprises.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of briquetting machines, and discloses grinding mud and liquid separation equipment which comprises a hopper assembly, a compression chamber assembly is installed on the inner side of the hopper assembly, a hydraulic system is installed on the left side of the interior of the hopper assembly, and a liquid drainage pump assembly is installed on the lower middle portion of the inner side of the hopper assembly. The frame assembly is installed on the right side of the hopper assembly, the door opening oil cylinder sensor assembly is installed in the middle of the inner side of the hopper assembly, the door opening system assembly is installed on the right side of the inner wall of the hopper assembly, the bottom frame table assembly is installed on the lower middle portion of the left side of the hopper assembly, and the decorative metal plate assembly is installed on the front side of the hopper assembly. In the utility model, a hopper auger of the briquetting machine pushes grinding mud into a compression chamber, a main oil cylinder, a push rod and a pressure head extrude the grinding mud in the compression chamber into cakes, a wear-resistant bushing is arranged in the compression chamber, a wear-resistant door plate is arranged outside the compression chamber, and compressed material blocks are pushed out when the door plate closes the door.
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Description

Technical Field

[0001] The utility model relates to the technical field of briquetting machines, in particular to a grinding mud and liquid separation device. Background Art

[0002] In the machining and automotive parts industry, grinding mud and liquid separation equipment usually refers to equipment used to treat grinding chips and solid particles in coolants or lubricants generated during metal processing. These equipment play an important role in waste liquid treatment and resource recovery during machining. These equipment are very important in the machining and automotive parts manufacturing industries because these industries usually involve a large number of metal processing processes, which produce a large amount of coolants and lubricants with grinding chips and other solid particles. Effectively treating these waste liquids not only helps protect the environment, but also saves costs and resources, which meets the sustainable development requirements of modern manufacturing.

[0003] At present, a large amount of grinding mud is produced in the process of mechanical processing and automobile parts industry in my country. The grinding mud contains a large amount of water-soluble cutting fluid and cutting oil, which seriously affects the environment and wastes a large amount of cutting fluid. The cutting fluid is very expensive and pollutes the environment seriously. Therefore, it is very necessary to develop a briquetting machine that can squeeze and recover the cutting fluid in the grinding mud, reduce pollution and reduce the production cost of the enterprise. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a grinding mud and liquid separation device, aiming to improve the problem in the prior art that the grinding mud contains a large amount of water-soluble cutting fluid and cutting oil, which seriously affects the environmental fluid and wastes a large amount of cutting fluid.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a grinding mud and liquid separation device, including a hopper assembly, a compression chamber assembly is installed on the inner side of the hopper assembly, a hydraulic system is installed on the left side of the inside of the hopper assembly, a drainage pump assembly is installed on the middle and lower part of the inner side of the hopper assembly, a frame assembly is installed on the right side of the hopper assembly, a door opening cylinder sensor assembly is installed on the middle part of the inner side of the hopper assembly, and a door opening system assembly is installed on the right side of the inner wall of the hopper assembly.

[0006] As a further description of the above technical solution:

[0007] A chassis assembly is installed at the lower middle portion of the left side of the hopper assembly, a decorative sheet metal assembly is installed at the front side of the hopper assembly, and an oil receiving pan is installed at the bottom of the hopper assembly.

[0008] As a further description of the above technical solution:

[0009] A safety net is installed on the top of the hopper assembly.

[0010] As a further description of the above technical solution:

[0011] An electric control cabinet assembly is installed on the outer side of the hopper assembly.

[0012] As a further description of the above technical solution:

[0013] A main oil cylinder push rod assembly is installed on the top of the hopper assembly.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, the briquetting machine can automatically start when the material is supplied and automatically stop when there is no material in the hopper during the briquetting process. The auger of the hopper of the briquetting machine pushes the grinding mud into the compression chamber, and the main cylinder, push rod and pressure head squeeze the grinding mud in the compression chamber into cakes. There is a wear-resistant bushing in the compression chamber and a wear-resistant door panel outside the compression chamber. The door panel closes and pushes out the compressed blocks at the same time.

[0016] 2. In the utility model, the bushing, door panel, pressure head and external support plate are all made of high-quality alloy steel. The cutting fluid pressed out is transported to a centralized container for further processing and utilization. The display screen is used for operation and the PLC process is controlled. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front view of a grinding mud and liquid separation device proposed by the utility model;

[0018] Figure 2 This is a cross-sectional view of a grinding mud and liquid separation device proposed by the utility model;

[0019] Figure 3 A three-dimensional diagram of a grinding mud and liquid separation device proposed by the utility model;

[0020] Figure 4 This is a side view of a grinding mud and liquid separation device proposed by the utility model;

[0021] Figure 5 This is a top view of a grinding mud and liquid separation device proposed by the utility model.

[0022] Legend:

[0023] 1. Hopper assembly; 2. Compression chamber assembly; 3. Door opening system assembly; 4. Base frame assembly; 5. Oil receiving pan; 6. Discharge pump assembly; 7. Frame assembly; 8. Door opening cylinder sensor assembly; 9. Decorative sheet metal assembly; 10. Main cylinder push rod assembly; 11. Electric control cabinet assembly; 12. Safety net; 13. Hydraulic system. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1 , Figure 2 and Figure 4 The utility model provides an embodiment: a grinding mud and liquid separation device, including a hopper assembly 1, a compression chamber assembly 2 is installed on the inner side of the hopper assembly 1, a hydraulic system 13 is installed on the left side of the inside of the hopper assembly 1, a liquid discharge pump assembly 6 is installed on the middle and lower part of the inner side of the hopper assembly 1, a frame assembly 7 is installed on the right side of the hopper assembly 1, a door opening cylinder sensor assembly 8 is installed on the middle part of the inner side of the hopper assembly 1, and a door opening system assembly 3 is installed on the right side of the inner wall of the hopper assembly 1; a chassis assembly 4 is installed on the middle and lower part of the left side of the hopper assembly 1, a decorative sheet metal assembly 9 is installed on the front side of the hopper assembly 1, and an oil receiving pan 5 is installed on the bottom of the hopper assembly 1; an electric control cabinet assembly 11 is installed on the outer side of the hopper assembly 1; a main oil cylinder push rod assembly 10 is installed on the top of the hopper assembly 1;

[0026] Specifically, the auger at the bottom of the hopper will guide the grinding mud into the compression chamber; this step is to concentrate the grinding mud into one area to prepare for the next compression operation; in this process, the design and operation of the auger is crucial, it needs to ensure the transportation efficiency of the grinding mud and avoid blockage of the material during transportation; the three core components of the main cylinder, push rod and pressure head work together to compress the grinding mud in the compression chamber; in this process, the main cylinder provides pressure, and the push rod transfers the pressure to the pressure head, thereby achieving compression of the grinding mud; at the same time, the cutting fluid will be squeezed out, this step can not only improve the compression effect, but also reduce friction during equipment operation and extend the service life of the equipment; after the compression process is completed, the compression The oil cylinder pushes the compressed cake out of the compression chamber and sends it to the briquetting machine; the briquetting machine is responsible for further processing the cake and conveying it to the external transport vehicle; this series of operations realizes the automated processing of materials from compression to transportation, greatly improving production efficiency; in the whole process, the role of the pressing cylinder cannot be ignored; it is responsible for pressing the material in the hopper down so that the auger can smoothly convey the material to the compression chamber; this step ensures the continuity and stability of the whole process; the briquetting machine adopts advanced automatic control technology; the display screen is easy to operate and clear, so that the operator can clearly understand the operating status of the equipment; in addition, the PLC can set and adjust parameters to facilitate the debugging and maintenance of the equipment; when there is no material supply, the system will automatically shut down to ensure the safety of the equipment.

[0027] Reference Figure 1 , Figure 3 and Figure 5 , a safety net 12 is installed on the top of the hopper assembly 1;

[0028] Specifically, the equipment is protected by a safety protection net 12 .

[0029] Working principle: Briquetting machine is a modern equipment, which is mainly used for compressing grinding mud. During its working process, various parts work together to ensure the efficiency and order of the whole process. In the operation of briquetting machine, first, the auger at the bottom of the hopper will push the grinding mud into the compression chamber. This step is to concentrate the grinding mud and prepare for the next compression action. Next, the three important parts of the main cylinder, push rod and pressure head will compress the grinding mud in the compression chamber. In this process, the grinding mud is compressed and the cutting fluid is squeezed out. The cutting fluid will be transported to the recovery system, filtered and reused, thus realizing the recycling of resources. After the compression is completed, the compressor The compression cylinder will push the pressed cake out of the compression chamber and send it into the briquetting machine; the briquetting machine is responsible for further conveying the pressed cake to the external material transport vehicle to ensure smooth transportation of the materials; at the same time, the pressing cylinder will push the materials in the hopper downward to facilitate the conveying by the auger; this series of actions realizes continuous and efficient processing of materials; the working process of the entire briquetting machine is controlled by an automatic control system, and the operation is simple and clear; PLC can set and adjust various parameters, so that the equipment can be flexibly adjusted according to actual needs; when material enters, the equipment will start automatically; if there is no material, it will automatically stop. This intelligent design greatly reduces the necessity of manual intervention and improves the degree of automation of the equipment.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A grinding mud and liquid separation device, comprising a hopper assembly (1), characterized in that: A compression chamber assembly (2) is installed on the inner side of the hopper assembly (1), a hydraulic system (13) is installed on the left side of the interior of the hopper assembly (1), a liquid displacement pump assembly (6) is installed on the middle and lower part of the inner side of the hopper assembly (1), a frame assembly (7) is installed on the right side of the hopper assembly (1), a door opening cylinder sensor assembly (8) is installed in the middle part of the inner side of the hopper assembly (1), and a door opening system assembly (3) is installed on the right side of the inner wall of the hopper assembly (1).

2. The grinding mud and liquid separation device according to claim 1, characterized in that: A base frame assembly (4) is installed at the lower middle portion of the left side of the hopper assembly (1), a decorative sheet metal assembly (9) is installed at the front side of the hopper assembly (1), and an oil receiving pan (5) is installed at the bottom of the hopper assembly (1).

3. The grinding mud and liquid separation device according to claim 1, characterized in that: A safety net (12) is installed on the top of the hopper assembly (1).

4. The grinding mud and liquid separation device according to claim 1, characterized in that: An electric control cabinet assembly (11) is installed on the outer side of the hopper assembly (1).

5. The grinding mud and liquid separation device according to claim 1, characterized in that: A main oil cylinder push rod assembly (10) is installed on the top of the hopper assembly (1).