Battery replacement station bottom foot pad and battery replacement station structure

By designing a bottom foot pad for a battery swap station, using the combination of the bottom plate and trapezoidal side plate, the problems of complex, high cost and long construction period in the existing battery swap station cable installations are solved, and the construction simplification, cost reduction and construction period are achieved.

CN222946740UActive Publication Date: 2025-06-06SHANGHAI ENNEAGON ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422042651.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-06
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing battery swap stations have problems such as complex construction process, high labor costs and long construction periods in cable laying facilities.

Method used

Design a bottom footbed of a battery swap station, including a top plate, a bottom plate and a support frame. Through the coordination of the bottom plate and trapezoidal side plate, the contact area between the equipment and the ground is increased and the cable laying process is simplified.

Benefits of technology

Through the setting of the bottom foot pad, the construction process is simplified, labor costs are reduced, construction period is shortened, and the operation of digging and setting up cable trench is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery swap station bottom foot pad and a battery swap station structure. The bottom foot pad comprises a top plate, a bottom plate and a supporting frame. The support frame is fixedly arranged at the top of the horizontal bottom plate; the top plate is fixedly arranged on the top of the supporting frame. The supporting frame comprises side plates and a vertical supporting vertical plate, the number of the side plates is two, the side plates are vertically arranged, the two side plates are oppositely arranged, the supporting vertical plate is arranged between the two side plates, and the number of the supporting vertical plate is one or more; the side plate is of a trapezoidal plate-shaped structure and fixedly connected to the bottom end of the top plate and the top of the bottom plate, and the long edge of the joint of the side plate and the bottom plate is larger than that of the joint of the side plate and the top plate. The bottom foot pad is simple in structure, can avoid the operations of heightening a foundation and digging a cable trench on the premise of ensuring the stability of equipment, simplifies the construction process, and further shortens the construction period. And meanwhile, a cable trench does not need to be dug, the labor cost is reduced, and the construction cost is further reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery swap stations, and in particular to a bottom pad and a battery swap station structure. Background Art

[0002] The existing battery installation methods of electric vehicles are divided into fixed and replaceable types, and replaceable batteries are generally installed in a movable manner, and the battery is replaced by the battery replacement equipment when the vehicle enters the battery replacement station. Specifically: in the battery replacement station, the battery replacement vehicle removes the battery to be replaced from the electric vehicle and places it on the battery transfer device, and then the battery transfer device transports the battery to be replaced to the charging rack. The battery transfer device takes the charged new battery from the charging rack and places it on the battery replacement vehicle, and the battery replacement vehicle transports the new battery to the predetermined location and installs it on the electric vehicle.

[0003] Most of the existing battery swap stations are box-type battery swap stations. After being assembled in the factory, they are transported to the site, where the foundation is constructed and the battery swap station box is installed on the foundation to form the battery swap station. In the battery swap station, cable laying is also an important construction step. When laying cables in the existing battery swap stations, it is necessary to first build a ring beam to raise the foundation before the battery swap station box is placed on the station, and then open a trench for laying cables at the bottom of the foundation to allow the cables to enter from the bottom of the foundation for laying. The existing cable laying structure of the battery swap station requires a ring beam to raise the foundation and a trench to be dug at the bottom of the foundation. The construction process is relatively complicated, the labor cost is high, and the construction period is also long. Utility Model Content

[0004] One of the purposes of the utility model is to provide a foot pad at the bottom of a battery swap station to solve the problems of complex construction process, high labor cost and long construction period in the cable laying construction in the existing battery swap stations.

[0005] The second purpose of the utility model is to provide a battery swap station structure to solve the problems of complex construction process, high labor cost and long construction period in the cable laying construction in the existing battery swap stations.

[0006] To solve the above problems, one of the purposes of the utility model is achieved as follows:

[0007] A foot pad for the bottom of a battery swap station, comprising: a top plate, a bottom plate, and a support frame; the bottom plate is arranged horizontally, and the support frame is fixedly arranged on the top of the bottom plate; the top plate is arranged horizontally, and the top plate is fixedly arranged on the top of the support frame;

[0008] The support frame includes side panels and support vertical panels, the number of the side panels is two, the side panels are vertically arranged, the two side panels are arranged opposite to each other, the support vertical panels are vertically arranged, the support vertical panels are arranged between the two side panels, and the number of the support vertical panels is one or more;

[0009] The side panel is a trapezoidal plate structure, the top of the side panel is fixedly connected to the bottom end of the top panel, the bottom of the side panel is fixedly connected to the top of the bottom panel, and the long side where the side panel and the bottom panel meet is greater than the long side where the side panel and the top panel meet.

[0010] The projection of the top plate on the top surface of the bottom plate falls within the range of the top surface of the bottom plate.

[0011] Wherein, a plurality of connection holes are provided on two opposite sides of the bottom plate, and the connection holes are located on the outer sides of the side plates on the corresponding sides.

[0012] Wherein, when there are multiple supporting vertical plates, the multiple supporting vertical plates are arranged in a direction parallel to the long side of the bottom surface of the side plate.

[0013] Wherein, the number of the supporting vertical plates is 2.

[0014] Wherein, the side panel includes a top surface, a bottom surface, a first side surface, and a second side surface, the first side surface and the second side surface are arranged between the top surface and the bottom surface, a top surface, a bottom surface, a first side surface, and a second side surface together form a trapezoidal edge, the first side surface is an inclined surface, and the numerical range of the angle between the first side surface and the bottom surface is between 10°-45°.

[0015] The horizontal distance between the bottom end of the first side surface and the side surface of the corresponding side of the bottom plate has a value ranging from 5 to 15 mm.

[0016] To solve the above problems, the second purpose of the utility model is achieved as follows:

[0017] A battery swap station structure includes a battery swap station body, and a plurality of bottom feet as described above arranged at the bottom of the battery swap station body, wherein the bottom plate of the bottom feet is fixedly connected to the ground by bolts, and the top plate of the bottom feet is fixedly connected to the bottom of the battery swap station body by welding.

[0018] Wherein, a leveling pad is arranged between the bottom plate of the bottom foot and the ground.

[0019] There are multiple bottom feet, which are divided into two groups. The two groups of bottom feet are respectively located on both sides of the bottom of the battery swap station body in the width direction.

[0020] The beneficial effects of the utility model are:

[0021] The utility model increases the contact area between the battery swap station body and the ground through the cooperation of the bottom plate and the trapezoidal side plates, and can strengthen the load-bearing effect and tensile resistance of the bottom pads, so that the battery swap station body can be stably supported on the ground. Bottom pads are set between the battery swap station body and the ground. The installation height of the battery swap station body can be raised through the setting of the bottom pads, so that the cable can be pulled into the bottom of the battery swap station body from the side, without digging a cable trench, and the charger can be directly connected from the cable opening at the bottom of the battery swap station body.

[0022] The bottom foot structure of the utility model is simple, and can avoid the operation of raising the foundation and digging the cable trench under the premise of ensuring the stability of the equipment, simplifying the construction process and thus shortening the construction period. At the same time, there is no need to dig the cable trench, which also reduces the labor cost and further reduces the construction cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] Figure 1 It is a structural schematic diagram of the bottom pad of the utility model;

[0025] Figure 2 yes Figure 1 A top view of

[0026] Figure 3 yes Figure 2 AA section view;

[0027] Figure 4 It is a schematic diagram of the structure of the battery swap station;

[0028] Figure 5 It is a structural schematic diagram of the battery swap station structure from another perspective;

[0029] Figure 6 It is the connection structure diagram between the battery swap station and the ground on site.

[0030] Description of Reference Numerals

[0031] 1. Bottom foot; 11. Top plate; 111. Adjustment hole; 12. Bottom plate; 13. Support frame; 131. Side plate; 131a. Top surface; 131b. Bottom surface; 131c. First side surface; 131d. Second side surface; 132. Support vertical plate; 14. Connection hole; 15. Enclosed chamber; 2. Battery swap station body; 21. Bolts; 3. Ground; 4. Leveling pad. DETAILED DESCRIPTION

[0032] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0033] Embodiment 1

[0034] like Figure 1-Figure 3 As shown, a bottom footing 1 of a battery swap station of the present invention comprises: a top plate 11, a bottom plate 12, and a support frame 13. The bottom plate 12 is arranged horizontally, the support frame 13 is fixedly arranged on the top of the bottom plate 12, the top plate 11 is arranged horizontally, the top plate 11 is fixedly arranged on the top of the support frame 13, the top plate 11 is parallel to the bottom plate 12, and the top plate 11 is located above the bottom plate 12, that is, the support frame 13 is fixedly arranged between the top plate 11 and the bottom plate 12. Among them, the projection of the top plate 11 on the top surface of the bottom plate 12 falls within the range of the top surface of the bottom plate 12, that is, the length of the edge of each side of the top plate 11 is less than or equal to the length of the edge of the corresponding side of the bottom plate 12. In this embodiment, the top plate 11 and the bottom plate 12 both adopt a rectangular plate structure, and the length of the edge of each side of the top plate 11 is less than the length of the edge of the corresponding side of the bottom plate 12, so that the area of ​​the bottom plate 12 is larger than the area of ​​the top plate 11, which increases the contact area between the overall equipment and the ground, can enhance the load-bearing effect and tensile resistance of the bottom pads, and can make the overall equipment firmly supported on the ground.

[0035] like Figure 1 and Figure 3 As shown, the support frame 13 includes a side plate 131 and a support vertical plate 132. There are two side plates 131, which are vertically and fixedly arranged between the top plate 11 and the bottom plate 12. The two side plates 131 are arranged opposite to each other, and the shapes and sizes of the two side plates 131 are consistent. The side plates 131 are fixedly connected to the top plate 11 and the bottom plate 12 by welding or threaded connection. In this embodiment, the side plates 131 are fixedly connected to the top plate 11 and the bottom plate 12 by welding.

[0036] like Figure 1 and Figure 3As shown, the side plate 131 is a trapezoidal plate structure, that is, the projection of the side plate 131 on the vertical plane is a trapezoid. For the convenience of description, in this embodiment, the projection is called a trapezoidal projection. The top of the side plate 131 is fixedly connected to the bottom end of the top plate 11, and the bottom of the side plate 131 is fixedly connected to the top of the bottom plate 12. The long side of the side plate 131 at the junction with the bottom plate 12 is greater than the long side of the side plate 131 at the junction with the top plate 11, that is, the length of the bottom side of the trapezoidal projection of the side plate 131 is greater than the length of the top side. The side plate 131 includes a top surface 131a, a bottom surface 131b, a first side surface 131c, and a second side surface 131d. The first side surface 131c and the second side surface 131d are arranged between the top surface 131a and the bottom surface. The top surface 131a, the bottom surface 131b, the first side surface 131c, and the second side surface 131d together form a trapezoidal edge. The first side surface 131c is an inclined surface, and the angle between the first side surface 131c and the bottom surface has a numerical range of 10°-45°. This angle range can keep the bottom edge of the side plate 131 within a reasonable length range, and can enhance the compressive strength of the side plate. In this embodiment, the angle between the first side surface 131c and the bottom surface is 24° to achieve the best compressive strength. The horizontal distance between the bottom end of the first side surface 131c and the side surface of the corresponding side of the bottom plate 12 has a numerical range of 5-15mm. In this embodiment, the horizontal distance between the bottom end of the first side surface 131c and the side surface of the corresponding side of the bottom plate 12 is 10mm. This size can ensure that when the side plate 131 and the bottom plate 12 are in maximum contact, a margin can be reserved for the welding between the side plate 131 and the bottom plate 12, that is, when the compressive strength of the side plate 131 is not affected, the appearance is ensured to be beautiful, and at the same time, it can be prevented from hooking the cable after it protrudes from the side of the bottom plate 12. Similarly, to prevent the top of the side plate 131 from protruding from the side of the top plate 11 and hooking the cable, the horizontal distance between the top of the first side 131c and the side of the corresponding side of the top plate 11 has a numerical range of 5-15mm. In this embodiment, the horizontal distance between the top of the first side 131c and the side of the corresponding side of the top plate 11 is 10mm. In addition, the first side 131c adopts a slope structure, which not only has the effect of enhancing the compressive strength of the side plate 131, but also can improve the stability of equipment installation, and can avoid cleaning dead corners. In addition, in order to avoid the wear of the cable when the lower part of the bottom pad 1 contacts the cable during long-term use, chamfers are set at the four top corners of the bottom plate 12 of this embodiment, and a transition surface is set between the bottom end of the first side 131c of the side plate 131 and the top surface of the bottom plate 12. The transition surface can be a slope inclined outward and downward, or a vertical surface. That is, the first side 131c and the four top corners of the bottom plate 12 do not have sharp corners.

[0037] like Figure 1 and Figure 2As shown, in the present invention, a plurality of connection holes 14 are provided on opposite sides of the bottom plate 12, and the connection holes 14 are located on the outer sides of the side plates 131 on the corresponding sides. That is, the connection holes 14 are provided on the installation side of the side plates 131 of the bottom plate 12, and the connection holes 14 are located on the side of the side plates 131 away from the other side plates 131, and the connection holes 14 are closer to the side of the corresponding side of the bottom plate 12 than the side plates 131 on the corresponding side. In addition, in order to strengthen the connection strength between the bottom foot 1 and the ground, the connection holes 14 can also be provided at the position between the two side plates 131 of the bottom plate 12. When installing the bottom foot 1, the bolts can be passed through the connection holes 14 and extended to the ground to fix the bottom foot 1.

[0038] like Figure 1 , Figure 3 and Figure 4 As shown, the support vertical plates 132 are vertically arranged, and the support vertical plates 132 are arranged between the two side plates 131, and the number of the support vertical plates 132 is one or more. Among them, when the number of the support vertical plates 132 is multiple, the stability of the bottom foot 1 can be better. When the number of the support vertical plates 132 is multiple, the multiple support vertical plates 132 are arranged in a direction parallel to the long side of the bottom surface of the side plate 131. In this embodiment, the number of the support vertical plates 132 is 2, and a closed chamber 15 is formed between the two support vertical plates 132, the two side plates 131, the top plate 11, and the bottom plate to enhance the stability of the bottom foot 1, and can save support materials while ensuring stability. An adjustment hole 111 is opened on the top plate 11. The adjustment hole 111 can be circular or oblong. In the present embodiment, the adjustment hole 111 is oblong and is a vertical through hole. The adjustment hole 111 is located outside the closed chamber 15. During installation, when the battery swap station body 2 needs to be adjusted, a tool can be used to lift up the battery swap station body 2 through the adjustment hole 111 before subsequent operations are performed. During subsequent disassembly, the battery swap station body 2 can also be lifted up through the hole.

[0039] Embodiment 2

[0040] like Figure 4-Figure 6 As shown, a battery swap station structure includes a battery swap station body 2, and a plurality of bottom pads 1 arranged at the bottom of the battery swap station body 2. The structure of the bottom pads 1 refers to the structure of the first embodiment and will not be repeated in this embodiment. The bottom plate 12 of the bottom pads 1 is fixedly connected to the ground 3 by bolts 21, and the top plate 11 of the bottom pads 1 is fixedly connected to the bottom of the battery swap station body 2 by welding. In this embodiment, the bolts 21 are either chemical bolts or anchor bolts, or a mixture of the two, to enhance the connection strength between the bottom pads 1 and the ground.

[0041] like Figure 1-Figure 2 ,as well as Figure 4-Figure 6As shown, in order to further realize the horizontal adjustment of the battery swap station body 2 to level the equipment, a leveling pad 4 is arranged between the bottom plate 12 of the bottom pad 1 and the ground 3, and a horizontal substrate for connecting the leveling pad 4 is arranged on the ground 3 at the site to make the upper surface of the ground 3 flat, so as to facilitate the installation of the leveling pad 4. Among them, the number of the bottom pads 1 is multiple, and the multiple bottom pads 1 are divided into two groups, and the two groups of bottom pads 1 are respectively located on both sides of the width direction of the bottom of the battery swap station body 2. The bottom end of the first side surface 131c of the side plate 131 of the bottom pad 1 faces the outside of the battery swap station body 2, which can further improve the stability of the battery swap station structure and prevent it from hooking the cable.

[0042] In the present utility model, the contact area between the battery swap station body 2 and the ground 3 is increased by the cooperation of the bottom plate 12 and the trapezoidal side plate 131, which can enhance the load-bearing effect and tensile resistance of the bottom pad 1, and can firmly support the battery swap station body 2 on the ground 3. The bottom pad 1 is set between the battery swap station body 2 and the ground 3. The installation height of the battery swap station body 2 can be raised by setting the bottom pad 1, so that the cable can be pulled into the bottom of the battery swap station body 2 from the side, without digging a cable trench, and the charger can be directly connected from the cable opening at the bottom of the battery swap station body 2. Although the bottom pad 1 of the present utility model has a simple structure, it can avoid digging a cable trench while ensuring the stability of the equipment, simplify the construction process, reduce labor costs, and thus shorten the construction period.

[0043] Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

Claims

1. A foot pad at the bottom of a battery swap station, characterized in that: include: A top plate, a bottom plate, and a support frame; the bottom plate is horizontally arranged, and the support frame is fixedly arranged on the top of the bottom plate; The top plate is arranged horizontally, and the top plate is fixedly arranged on the top of the support frame; The support frame includes side panels and support vertical panels, the number of the side panels is two, the side panels are vertically arranged, the two side panels are arranged opposite to each other, the support vertical panels are vertically arranged, the support vertical panels are arranged between the two side panels, and the number of the support vertical panels is one or more; The side panel is a trapezoidal plate structure, the top of the side panel is fixedly connected to the bottom end of the top panel, the bottom of the side panel is fixedly connected to the top of the bottom panel, and the long side where the side panel and the bottom panel meet is greater than the long side where the side panel and the top panel meet.

2. The bottom pad of a battery swap station according to claim 1, characterized in that: The projection of the top plate on the top surface of the bottom plate falls within the range of the top surface of the bottom plate.

3. The bottom pad of a battery swap station according to claim 2, characterized in that: A plurality of connection holes are provided on opposite sides of the bottom plate, and the connection holes are located on the outer sides of the side plates on the corresponding sides.

4. The bottom pad of a battery swap station according to claim 1, characterized in that: When there are multiple supporting vertical plates, the multiple supporting vertical plates are arranged in a direction parallel to the long side of the bottom surface of the side plate.

5. The bottom pad of a battery swap station according to claim 4, characterized in that: The number of the supporting vertical plates is 2.

6. The bottom pad of a battery swap station according to claim 1, characterized in that: The side panel includes a top surface, a bottom surface, a first side surface, and a second side surface, wherein the first side surface and the second side surface are arranged between the top surface and the bottom surface, and the top surface, the bottom surface, the first side surface, and the second side surface together form a trapezoidal edge, the first side surface is an inclined surface, and the angle between the first side surface and the bottom surface has a numerical range of 10°-45°.

7. The bottom pad of a battery swap station according to claim 6, characterized in that: The horizontal distance between the bottom end of the first side surface and the side surface of the corresponding side of the bottom plate has a value ranging from 5 to 15 mm.

8. A battery swap station structure, characterized in that: It includes a battery swap station body, and a plurality of bottom feet as described in any one of claims 1 to 7 arranged at the bottom of the battery swap station body, the bottom plate of the bottom feet being fixedly connected to the ground by bolts, and the top plate of the bottom feet being fixedly connected to the bottom of the battery swap station body by welding.

9. A battery swap station structure according to claim 8, characterized in that: A leveling pad is arranged between the bottom plate of the bottom foot and the ground.

10. A battery swap station structure according to claim 8, characterized in that: There are multiple bottom feet, and the multiple bottom feet are divided into two groups. The two groups of bottom feet are respectively located on both sides of the bottom of the battery swap station body in the width direction.