Automatic liquid fertilizer boxing equipment

Abstract

The utility model discloses automatic liquid fertilizer boxing equipment which comprises a frame body, a bottle body feeding module, a box body feeding module and a material conveying module are arranged on the frame body, and bottle bodies are conveyed to the box body feeding module from the bottle body feeding module through the material conveying module; the material conveying module comprises a material conveying guide rail arranged on the upper portion of the frame body, a material conveying frame arranged on the material conveying guide rail in a sliding mode and a lead screw mechanism connected with the material conveying frame, the material conveying frame comprises a connecting transverse plate, a lifting plate arranged on the connecting transverse plate in a sliding mode and a lifting driving mechanism connected with the lifting plate, and a clamping head is hinged to the lower portion of the lifting plate. The liquid fertilizer automatic boxing device is high in automation degree, production efficiency is improved, labor intensity is reduced, operation is easy and convenient, and safety is effectively improved. And the large-scale production requirement of a modern production line is met.

Description

Technical Field

[0001] The utility model relates to the field of fertilizer processing equipment, in particular to automatic liquid fertilizer packaging equipment. Background Art

[0002] In the current fertilizer production process, the packaging of liquid fertilizers often requires a lot of manual participation, which is not only inefficient, but also poses certain safety risks. In the traditional liquid fertilizer packing process, workers need to take the bottled liquid fertilizers off the production line and then place them in cartons one by one. This process is not only time-consuming and labor-intensive, but also because liquid fertilizers may be corrosive or toxic, the slightest carelessness during manual operation may lead to safety accidents. In addition, manual packing is inefficient and it is difficult to meet the large-scale and high-efficiency production needs of modern fertilizer production lines. Therefore, how to realize the automated packing of liquid fertilizers, improve production efficiency, reduce labor intensity, and ensure production safety at the same time has become an urgent problem to be solved in the fertilizer production industry. Utility Model Content

[0003] The utility model aims to provide an automatic liquid fertilizer packing device to achieve the automatic packing of liquid fertilizer, improve production efficiency, reduce labor intensity, and ensure production safety.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic packing device for liquid fertilizer, comprising a frame, on which a bottle loading module, a box loading module and a transport module are arranged, and the bottle is transported from the bottle loading module to the box loading module by the transport module; the transport module comprises a transport guide rail arranged on the upper part of the frame, a transport frame slidably arranged on the transport guide rail and a screw mechanism connected to the transport frame, the transport frame comprises a connecting cross plate, a lifting plate slidably arranged on the connecting cross plate and a lifting drive mechanism connected to the lifting plate, and a clamping head is hingedly arranged at the lower part of the lifting plate.

[0005] As a further improvement of the above technical solution:

[0006] The bottle loading module comprises symmetrically arranged bottle clamping plates, first mounting posts slidingly matched with the bottle clamping plates, and a bottle conveyor belt arranged between the first mounting posts, wherein the first mounting posts are provided with a first locking assembly.

[0007] A guide wheel is arranged on one side of the bottle body clamping plate, and the guide wheel is rotatably mounted on the bottom of the bottle body clamping plate.

[0008] The box loading module comprises symmetrically arranged box clamping plates, second mounting posts slidingly matched with the box clamping plates, and a box conveyor belt arranged between the second mounting posts, and a second locking assembly is arranged on the second mounting posts.

[0009] The box body clamping plate is provided with a material blocking cylinder, through which the box body is positioned to facilitate the control of the screw mechanism.

[0010] The bottle body clamping plate is provided with a sensor which is a photoelectric sensor and is used to sense whether the bottle body is in place.

[0011] A guard plate and an inspection door are arranged outside the frame body.

[0012] An adjustment plate is slidably arranged below the lifting plate, an adjustment cylinder is arranged between the adjustment plate and the lifting plate, an adjustment channel is arranged on the adjustment plate, and the clamping head runs through the adjustment channel. The angle between the clamping head and the lifting plate is changed by the cooperation between the adjustment channel and the clamping head.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] High degree of automation: The utility model liquid fertilizer automatic packing equipment realizes the automation of the whole process from bottle loading to packing, which greatly reduces manual participation and improves production efficiency.

[0015] Flexible adjustment: Through the cooperation of the adjustment plate and the adjustment cylinder, the angle between the clamping head and the lifting plate can be flexibly adjusted to adapt to boxes of different structures and sizes, thus improving the adaptability of the equipment. This is especially applicable to structures with protective covers inside the boxes.

[0016] In general, the automatic packing of liquid fertilizer of the utility model has a high degree of automation, improves production efficiency, reduces labor intensity, is easy to operate, and effectively improves safety, thus meeting the large-scale production needs of modern production lines. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the frame structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the utility model without the frame structure;

[0020] Figure 4 This is a schematic diagram of the structure of the bottle feeding module of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the box loading module of the utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the material transport module of the utility model;

[0023] Figure 7This is a schematic diagram of the structure of the clamping head of the utility model;

[0024] Figure 8 This is a schematic diagram of the structure of the adjustment plate of the utility model.

[0025] Figure numerals: 1. frame; 2. bottle loading module; 21. bottle clamping plate; 22. first mounting column; 23. bottle conveyor belt; 24. first locking assembly; 25. guide wheel; 26. sensor; 3. box loading module; 31. box clamping plate; 32. second mounting column; 33. box conveyor belt; 34. second locking assembly; 4. material transport module; 41. material transport guide rail; 42. material transport frame; 421. connecting cross plate; 422. lifting plate; 423. lifting drive mechanism; 424. clamping head; 43. screw mechanism; 35. material blocking cylinder; 11. guard plate; 12. inspection door; 425. adjustment plate; 426. adjustment cylinder; 427. adjustment channel. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0027] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate directions or positions, and the relationship is based on the directions or positional relationships shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] like Figure 1 and Figure 2 As shown, the liquid fertilizer automatic packing equipment of this embodiment includes a frame 1, and a guard plate 11 and an inspection door 12 are arranged outside the frame 1. The frame 1 is also provided with a control panel and an air pipe connector.

[0031] The frame 1 is provided with a bottle loading module 2, a box loading module 3 and a transporting module 4, and the bottle is transported from the bottle loading module 2 to the box loading module 3 by the transporting module 4;

[0032] like Figure 3 and Figure 4 As shown, the bottle loading module 2 comprises a symmetrically arranged bottle clamping plate 21, a first mounting column 22 slidably matched with the bottle clamping plate 21, and a bottle conveyor belt 23 arranged between the first mounting columns 22, and a first locking assembly 24 is arranged on the first mounting column 22. A sensor 26 is arranged on the bottle clamping plate 21.

[0033] like Figure 3 and Figure 5 As shown, the box loading module 3 includes a symmetrically arranged box clamping plate 31, a second mounting column 32 that slides with the box clamping plate 31, and a box conveyor belt 33 arranged between the second mounting columns 32. A second locking assembly 34 is arranged on the second mounting column 32. A material blocking cylinder 35 is arranged on the box clamping plate 31. The first locking assembly 24 and the second locking assembly 34 are spiral locking handles, which fix the clamping plate to the mounting column through threaded cooperation. The clamping plate is provided with a guide groove, and the spiral locking handle runs through the guide groove to achieve the size adjustment of the clamping channel.

[0034] like Figure 3 and Figure 6 As shown, the material transport module 4 includes a material transport rail 41 arranged on the upper part of the frame 1, a material transport frame 42 slidably arranged on the material transport rail 41, and a screw mechanism 43 connected to the material transport frame 42. The material transport frame 42 includes a connecting horizontal plate 421, a lifting plate 422 slidably arranged on the connecting horizontal plate 421, and a lifting drive mechanism 423 connected to the lifting plate 422. The lower part of the lifting plate 422 is provided with a hinged clamping head 424. A guide wheel 25 is provided on one side of the bottle clamping plate 21, and the guide wheel 25 is rotatably installed at the bottom of the bottle clamping plate 21.

[0035] like Figure 7 and Figure 8 As shown, an adjustment plate 425 is slidably arranged below the lifting plate 422, an adjustment cylinder 426 is arranged between the adjustment plate 425 and the lifting plate 422, an adjustment channel 427 is arranged on the adjustment plate 425, and the clamping head 424 runs through the adjustment channel 427. The angle between the clamping head 424 and the lifting plate 422 is changed by the cooperation between the adjustment channel 427 and the clamping head 424. The implementation of this solution is achieved by designing the shape of the adjustment channel 437, and the clamping head 424 is unfolded by the inclined setting of the adjustment channel to ensure that the bottle body enters the box body.

[0036] When the utility model is used, the bottle is placed on the bottle loading module 2, the box is placed on the box loading module 3, and the bottle is transported into the box through the transport module 4. Specifically:

[0037] Adjust the first locking assembly 24 of the bottle feeding module 2 so that the bottle clamping plate 21 can move, adjust the spacing of the bottle clamping plates 21, and then lock the first locking assembly 24 to form a conveying channel so that the bottle is located in the center of the conveying channel for easy clamping. Since the bottle clamping plate 21 is provided with a guide wheel 25, the bottle can move smoothly. The surface of the guide wheel 25 is made of soft material to avoid scratches on the surface of the bottle. When the bottle reaches the set position, that is, the sensor 26 recognizes that the bottle has reached the position, the conveyor belt stops running.

[0038] The material transport module 4 is running, and the material transport frame 42 is driven to move to the top of the bottle body through the screw mechanism 43 (this step can be performed in advance), and then the clamping head 424 is driven downward through the lifting drive mechanism 423 to clamp the bottle body, and then the bottle body is driven to move to the top of the box loading module 3. For boxes with protective structures, there is a gap between the bottles when they are placed, and they cannot be directly put in. Different adjustment plates 425 are selected according to the internal conditions of the box, and the clamping head 424 is driven to separate by adjusting the cylinder 426 to adapt to the box structure, and then the bottle body is placed in the box through the movement of the lifting drive mechanism 423 and the clamping head 424.

[0039] The work of the box loading module 3 includes conveying the box and limiting the box. When the box runs to the bottom of the transport module 4, the box conveying is stopped, and then the box is pushed to one side by the blocking cylinder 35 to achieve positioning, which is convenient for the setting of the screw mechanism 43.

[0040] There is no specific order for the above working steps, they can be carried out simultaneously or in a custom order, and the bottle can be placed in the box.

[0041] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. A liquid fertilizer automatic packaging equipment, characterized by: The invention comprises a frame (1), on which a bottle loading module (2), a box loading module (3) and a material transporting module (4) are arranged, and bottles are transported from the bottle loading module (2) to the box loading module (3) by means of the material transporting module (4); the material transporting module (4) comprises a material transporting guide rail (41) arranged on the upper part of the frame (1), a material transporting frame (42) slidably arranged on the material transporting guide rail (41), and a screw mechanism (43) connected to the material transporting frame (42); the material transporting frame (42) comprises a connecting cross plate (421), a lifting plate (422) slidably arranged on the connecting cross plate (421), and a lifting driving mechanism (423) connected to the lifting plate (422); a clamping head (424) is hingedly arranged at the lower part of the lifting plate (422).

2. The liquid fertilizer automatic packaging equipment according to claim 1 is characterized in that: The bottle loading module (2) comprises symmetrically arranged bottle clamping plates (21), first mounting columns (22) slidably matched with the bottle clamping plates (21), and a bottle conveyor belt (23) arranged between the first mounting columns (22), wherein the first mounting columns (22) are provided with a first locking assembly (24).

3. The liquid fertilizer automatic packaging equipment according to claim 2 is characterized in that: A guide wheel (25) is provided on one side of the bottle body clamping plate (21), and the guide wheel (25) is rotatably mounted on the bottom of the bottle body clamping plate (21).

4. The liquid fertilizer automatic packaging equipment according to claim 1 is characterized in that: The box loading module (3) comprises symmetrically arranged box clamping plates (31), second mounting columns (32) slidably matched with the box clamping plates (31), and a box conveyor belt (33) arranged between the second mounting columns (32), wherein the second mounting columns (32) are provided with a second locking assembly (34).

5. The automatic liquid fertilizer packaging equipment according to claim 4 is characterized in that: A material blocking cylinder (35) is provided on the box clamping plate (31).

6. The liquid fertilizer automatic packaging equipment according to claim 2 is characterized in that: The bottle body clamping plate (21) is provided with a sensor (26).

7. The automatic liquid fertilizer packaging equipment according to claim 1 is characterized in that: A guard plate (11) and an inspection door (12) are arranged outside the frame (1).

8. The automatic liquid fertilizer packaging equipment according to claim 1 is characterized in that: An adjusting plate (425) is slidably arranged below the lifting plate (422), an adjusting cylinder (426) is arranged between the adjusting plate (425) and the lifting plate (422), an adjusting channel (427) is arranged on the adjusting plate (425), and the clamping head (424) passes through the adjusting channel (427), and the angle between the clamping head (424) and the lifting plate (422) is changed by the cooperation between the adjusting channel (427) and the clamping head (424).

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