Movable tobacco baler with safety protection mechanism

By designing the top and bottom safety protection mechanisms in the tobacco leaf baler, and using the dual judgment mechanism of electromagnet and pressure sensor, the safety hazards existing in the existing tobacco leaf balers during the packaging process are solved, and the safety and economical and practicality of the packaging operation are improved.

CN222947073UActive Publication Date: 2025-06-06XINGREN BRANCH OF QIANXINAN TOBACCO CO
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421983640.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-06
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

Existing tobacco leaf balers have safety hazards during packaging, especially during the discharge process, which can easily cause safety accidents due to semi-open state.

Method used

A mobile tobacco leaf vanes with safety protection mechanisms is designed, using top and bottom safety protection mechanisms. Through the cooperation of the electromagnet and pressure sensor, the packaging chamber is ensured to double judgment before closing, and avoid the operation of starting packaging without closing.

Benefits of technology

It effectively reduces safety hazards during packaging, improves the safety of packaging operations, and ensures the economical and practicality of packaging tobacco leaves.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222947073U_ABST
    Figure CN222947073U_ABST
Patent Text Reader

Abstract

The movable tobacco baler with the safety protection mechanism comprises a baler body with a baling cavity formed in the upper portion, a top safety protection mechanism is movably connected to one side of a lateral plate, and a bottom safety protection mechanism is movably connected to one side of the bottom face of the baling cavity. The top safety protection mechanism comprises a top supporting plate, a protection plate and an electromagnet. The bottom safety protection mechanism comprises a bottom movable plate, a bottom hinge piece, a pressure sensor and an adjusting air cylinder. During use, the adjacent ends of the top supporting plate and the protection plate are locked through the electromagnet, then the pressure sensor at the top end of the bottom movable plate abuts against the interior of the groove of the protection plate, and when the pressure value of the pressure sensor reaches a preset value, it can be judged that the packaging cavity is closed, and tobacco packaging operation is conducted; and through two-time judgment of the electromagnet and the pressure sensor, the situation that packaging is started when the packaging cavity is not closed is avoided, the safety of the packaging operation is improved, and economy and practicability are achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of tobacco baling machines, and in particular relates to a mobile tobacco baling machine with a safety protection mechanism. Background Art

[0002] The tobacco baler is a packaging machine used in the tobacco leaf purchasing process. It integrates hand-pushing, manual packing, electronic weighing, and hydraulic forming packaging. It has the advantages of energy saving and labor saving, safety, environmental protection, and easy operation. The tobacco baler reduces the labor intensity of the balers and improves the baling efficiency. It is widely used in various tobacco leaf purchasing stations of Qianxinan Prefecture Tobacco Company in Guizhou Province.

[0003] Although the tobacco baler has greatly improved efficiency, there are still certain safety hazards in the entire baling process. Specifically, tobacco baling involves a discharge process, in which the tobacco baler is in a semi-open state and then baling is carried out. In the tobacco baling process, two or more people assist in the process, and if the degree of coordination is not enough, it is easy to cause safety accidents.

[0004] Based on this, a mobile tobacco baler with a safety protection mechanism is proposed. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a mobile tobacco baler with a safety protection mechanism to solve the problems raised in the above-mentioned background technology in view of the deficiencies of the above-mentioned prior art.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is: a mobile tobacco baler with a safety protection mechanism, comprising a baler body with a baling cavity on the upper part, a bottom cavity on the bottom of the baler body, a baling support fixed to the bottom surface of the baling cavity, a side plate fixed to the side of the baling cavity, a baling pressing plate movably connected to the side plate through a hydraulic cylinder, and the baling pressing plate and the baling support are used in conjunction with each other;

[0007] One side of the side plate is movably connected to a top safety protection mechanism, and one side of the bottom surface of the packaging cavity is movably connected to a bottom safety protection mechanism;

[0008] Wherein, the top safety protection mechanism comprises a top support plate, a protection plate and an electromagnet, one end of the top support plate is rotatably connected to the side end of the lateral plate, the top end of the protection plate is rotatably connected to the other side of the top support plate, the electromagnet is provided in two groups, and each group of the electromagnets is provided with two, and the two electromagnets in the same group are respectively installed at the adjacent end corners of the top support plate and the protection plate;

[0009] The bottom safety protection mechanism includes a bottom movable plate, a bottom hinge, a pressure sensor and an adjustment cylinder. The bottom end of the bottom movable plate is rotatably connected to one side of the bottom surface of the packaging cavity through the bottom hinge. A plurality of pressure sensors are installed on the top of the bottom movable plate. Two adjustment cylinders are provided, and the two adjustment cylinders are symmetrically installed on both sides of the packaging cavity. The bottom end of the adjustment cylinder is rotatably installed on the bottom surface of the packaging cavity, and the top end of the adjustment cylinder is rotatably installed on the bottom movable plate near the top.

[0010] Electric control boxes are arranged on both sides of the top of the packaging machine body.

[0011] As a further description of the present invention, the bottom surface of the packaging cavity is provided with a hollow area connected to the bottom cavity, and the packaging cavity and the bottom cavity are connected through the hollow area.

[0012] As a further description of the present invention, anti-slip plates are provided on both sides of the packing support, and an anti-slip rod is provided on the bottom surface of the packing pressure plate.

[0013] As a further illustration of the present invention, the sum of the vertical heights of the protective plate and the bottom movable plate is the same as the vertical height of the lateral plate.

[0014] As a further illustration of the present invention, a groove for use with a pressure sensor is provided near the bottom end of the protective plate.

[0015] Compared with the prior art, the utility model has the following advantages:

[0016] The utility model has a top safety protection mechanism movably connected to one side of the lateral plate of the packaging cavity, and a bottom safety protection mechanism movably connected to one side of the bottom surface of the packaging cavity. The top safety protection mechanism includes a top support plate, a protection plate and an electromagnet, and the bottom safety protection mechanism includes a bottom movable plate, a bottom hinge, a pressure sensor and an adjustment cylinder. When used, the top support plate, the protection plate and the bottom movable plate are first used to open one side of the packaging cavity, and after the tobacco leaves to be packaged are placed on the packaging support in the packaging cavity, the top support plate and the protection plate are first in an expanded state, and then the electromagnet is opened by using the electric control components. The adjacent ends of the top support plate and the protective plate are locked, and then the bottom movable plate is driven to move up by contracting the adjustment cylinder, so that the pressure sensor at the top of the bottom movable plate is against the groove of the protective plate. When the pressure value of the pressure sensor reaches the preset value, it can be determined that the packaging cavity is completely closed, and the hydraulic cylinder can be used to drive the packaging pressure plate to press down, so that the packaging pressure plate cooperates with the packaging support to complete the packaging operation of the tobacco leaves. During use, the electromagnet and the pressure sensor are used to make two judgments to avoid starting packaging before the packaging cavity is closed, thereby reducing safety hazards, improving the safety of packaging operations, and being economical and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the main view of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the side section structure of the utility model.

[0019] Description of reference numerals:

[0020] 1-baling machine body; 11-bottom cavity; 2-baling cavity; 21-side plate; 3-baling support; 4-baling pressure plate; 41-hydraulic cylinder; 5-top safety protection mechanism; 51-top support plate; 52-protection plate; 53-electromagnet; 54-handle; 6-bottom safety protection mechanism; 61-bottom movable plate; 62-bottom hinge; 63-pressure sensor; 64-adjusting cylinder; 7-electric control box. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1 and Figure 2 As shown, the utility model provides a technical solution: a mobile tobacco baler with a safety protection mechanism, comprising a baling machine body 1 with a baling cavity 2 on the upper part, a bottom cavity 11 on the bottom of the baling machine body 1, a hollow area connected to the bottom cavity 11 on the bottom surface of the baling cavity 2, the baling cavity 2 and the bottom cavity 11 are connected through the hollow area, and residues in the baling process can fall into the bottom cavity 11 for collection.

[0023] A packing support 3 is fixed on the bottom surface of the packing cavity 2, a lateral plate 21 is fixed on the side of the packing cavity 2, a packing pressure plate 4 is movably connected to the lateral plate 21 through a hydraulic cylinder 41, anti-slip plates are arranged on both sides of the packing support 3, and an anti-slip rod is arranged on the bottom surface of the packing pressure plate 4, and the packing pressure plate 4 and the packing support 3 are used in conjunction with each other.

[0024] A top safety protection mechanism 5 is movably connected to one side of the side plate 21, and a bottom safety protection mechanism 6 is movably connected to one side of the bottom surface of the packaging cavity 2;

[0025] The top safety protection mechanism 5 includes a top support plate 51, a protection plate 52 and an electromagnet 53. One end of the top support plate 51 is rotatably connected to the side end of the side plate 21. Figure 2As shown, the top support plate 51 can move in a counterclockwise range of 90 degrees with the side end of the side plate 21 as the axis, and the top end of the protective plate 52 is rotatably connected to the other side of the top support plate 51, as shown in FIG. Figure 2 As shown, the top end of the protective plate 52 can move counterclockwise within a range of 90 degrees with the side end of the top support plate 51 as the axis, that is, when the top support plate 51 and the protective plate 52 are unfolded, the closing operation of the side semi-open silo of the baling machine body 1 can be completed.

[0026] The electromagnets 53 are provided in two groups, and each group of the electromagnets 53 is provided with two. The two electromagnets 53 in the same group are respectively installed at adjacent end corners of the top support plate 51 and the protective plate 52. After the top support plate 51 and the protective plate 52 are in the unfolded state, the magnetic force generated between the two electromagnets 53 in the same group is used to fix the relative state of the top support plate 51 and the protective plate 52, that is, the top support plate 51 and the protective plate 52 are in a 90-degree vertical installation state.

[0027] The bottom safety protection mechanism 6 includes a bottom movable plate 61, a bottom hinge 62, a pressure sensor 63 and an adjustment cylinder 64. The sum of the vertical heights of the protection plate 52 and the bottom movable plate 61 is the same as the vertical height of the side plate 21, thereby completing the lateral closure of the packaging cavity 2.

[0028] The bottom end of the bottom movable plate 61 is rotatably connected to one side of the bottom surface of the packaging cavity 2 through a bottom hinge 62. Two adjusting cylinders 64 are provided, and the two adjusting cylinders 64 are symmetrically installed on both sides of the packaging cavity 2. The bottom end of the adjusting cylinder 64 is rotatably installed on the bottom surface of the packaging cavity 2, and the top end of the adjusting cylinder 64 is rotatably installed on the bottom surface of the packaging cavity 2. The top end of the adjusting cylinder 64 is rotatably installed on the bottom movable plate 61 near the top. The vertical state of the bottom movable plate 61 can be adjusted by adjusting the cylinder 64, thereby completing the opening or closing operation of the packaging cavity 2.

[0029] A plurality of pressure sensors 63 are installed on the top of the bottom movable plate 61 , and a groove for matching with the pressure sensors 63 is provided near the bottom of the protection plate 52 .

[0030] The top sides of the baling machine body 1 are provided with an electric control box 7, and the electric control components are arranged in the electric control box 7, wherein the hydraulic cylinder 41, the electromagnet 53, the pressure sensor 63 and the adjustment cylinder 64 are respectively connected with the signals between the electric control components;

[0031] When in use, the top support plate 51, the protective plate 52 and the bottom movable plate 61 are first used to open one side of the packing chamber 2, and after the tobacco leaves to be packed are placed on the packing support 3 in the packing chamber 2, the top support plate 51 and the protective plate 52 are first in the unfolded state, and then the electromagnet 53 is turned on by the electric control components, so that the adjacent ends of the top support plate 51 and the protective plate 52 are locked;

[0032] Then, the adjustment cylinder 64 is contracted to drive the bottom movable plate 61 to move upward, so that the pressure sensor 63 at the top of the bottom movable plate 61 is against the groove of the protective plate 52. When the pressure value of the pressure sensor 63 reaches the preset value, it can be determined that the packaging cavity 2 is completely closed, and the hydraulic cylinder 41 can be used to drive the packaging pressure plate 4 to press down, so that the packaging pressure plate 4 cooperates with the packaging support 3 to complete the packaging operation of the tobacco leaves. During use, the electromagnet 53 and the pressure sensor 63 are used to make two judgments to avoid starting the packaging operation before the packaging cavity 2 is closed, thereby reducing safety hazards, improving the safety of the packaging operation, and being economical and practical.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mobile tobacco baler with a safety protection mechanism, characterized in that: The invention comprises a baling machine body (1) having a baling cavity (2) arranged at the top, a bottom cavity (11) arranged at the bottom of the baling machine body (1), a baling support (3) fixed to the bottom surface of the baling cavity (2), a side plate (21) fixed to the side of the baling cavity (2), a baling pressing plate (4) movably connected to the side plate (21) via a hydraulic cylinder (41), and the baling pressing plate (4) and the baling support (3) are used in conjunction with each other; A top safety protection mechanism (5) is movably connected to one side of the lateral plate (21), and a bottom safety protection mechanism (6) is movably connected to one side of the bottom surface of the packaging cavity (2); The top safety protection mechanism (5) comprises a top support plate (51), a protection plate (52) and an electromagnet (53); one end of the top support plate (51) is rotatably connected to the side end of the lateral plate (21); the top end of the protection plate (52) is rotatably connected to the other side of the top support plate (51); two groups of electromagnets (53) are provided, and each group of electromagnets (53) is provided with two electromagnets (53); the two electromagnets (53) in the same group are respectively installed at adjacent end corners of the top support plate (51) and the protection plate (52); The bottom safety protection mechanism (6) comprises a bottom movable plate (61), a bottom hinge (62), a pressure sensor (63) and an adjustment cylinder (64); the bottom end of the bottom movable plate (61) is rotatably connected to one side of the bottom surface of the packaging cavity (2) through the bottom hinge (62); a plurality of pressure sensors (63) are installed on the top of the bottom movable plate (61); two adjustment cylinders (64) are provided, and the two adjustment cylinders (64) are symmetrically installed on both sides of the packaging cavity (2); the bottom end of the adjustment cylinder (64) is rotatably installed on the bottom surface of the packaging cavity (2); and the top end of the adjustment cylinder (64) is rotatably installed on the bottom movable plate (61) near the top; Electric control boxes (7) are provided on both sides of the top of the packaging machine body (1).

2. A mobile tobacco baler with a safety protection mechanism according to claim 1, characterized in that: The bottom surface of the packaging cavity (2) is provided with a hollow area connected to the bottom cavity (11), and the packaging cavity (2) and the bottom cavity (11) are connected via the hollow area.

3. The mobile tobacco baler with a safety protection mechanism according to claim 1, characterized in that: Anti-slip plates are provided on both sides of the packing support (3), and an anti-slip rod is provided on the bottom surface of the packing pressing plate (4).

4. The mobile tobacco baler with a safety protection mechanism according to claim 1, characterized in that: The sum of the vertical heights of the protective plate (52) and the bottom movable plate (61) is the same as the vertical height of the side plate (21).

5. The mobile tobacco baler with a safety protection mechanism according to claim 1, characterized in that: The protection plate (52) is provided with a groove near the bottom end thereof for use with a pressure sensor (63).