Posture adjusting mechanism for postharvest apple net cover packaging machine

By designing an Apple mesh packing machine attitude adjustment mechanism including attitude adjustment components, lifting auxiliary components, functional auxiliary components and transmission auxiliary components, the problem of vulnerability in Apple's loading and transportation in the prior art is solved, Apple's intelligent attitude adjustment and protection is realized, and packaging efficiency and quality are improved.

CN222947076UActive Publication Date: 2025-06-06QIXIA JIUHONG AGRICULTURAL HIGH-TECH CO LTD
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Patent Information

Application Number
CN202422601265.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-06-06
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The posture adjustment mechanism of the existing Apple mesh packing machine cannot achieve intelligent control and precise posture adjustment, resulting in Apple being easily damaged during loading and transportation.

Method used

An attitude adjustment mechanism including attitude adjustment components, lifting auxiliary components, functional auxiliary components and transmission auxiliary components is designed. Technical means such as position adjustment motor, position adjustment link and vacuum suction components are used to realize Apple's intelligent attitude adjustment and protection.

Benefits of technology

By accurately adjusting the posture of the apple, the damage caused by the apple during loading and transportation is reduced, the packaging efficiency and quality is improved, and the foundation for Apple's further foam mesh packaging is laid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a posture adjusting mechanism for a postharvest apple net cover packaging machine. The posture adjusting mechanism comprises a posture adjusting assembly, a lifting auxiliary assembly, a function auxiliary assembly and a transmission auxiliary assembly. The key point of the utility model is that the traditional thinking mode of correcting the postures of the apples by changing the postures of the apples is changed, the postures of the apple trays are changed to adapt to the postures of the apples, and then the postures of the apples are corrected, so that the purpose is achieved. According to the method, the opportunity that a mechanical assembly makes contact with the apple is reduced to a great extent, and losslessness of the apple in the posture adjusting process is guaranteed to a greater extent. The posture adjusting assembly adjusts the postures of the apples, so that the postures of the apples meet the requirements of foam net cover packaging; the lifting auxiliary assembly, the function auxiliary assembly and the transmission auxiliary assembly assist the posture adjusting assembly in adjusting the postures of the apples, so that the whole process is sequentially carried out in order.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging, in particular to a posture adjustment mechanism for a net packing machine for harvested apples. Background Art

[0002] At present, the development of my country's fruit industry is becoming more and more rapid, and the output of apples is also increasing year by year. In orchards or agricultural industrial bases, apples need to be transported to various regions after being picked, and some regions are even far away. In the process of loading or transporting apples, collisions or squeezing are inevitable, which will cause damage to the apples and cause unnecessary losses. To deal with this situation, most people use the method of putting foam nets on apples. This method has a good protective effect on apples, but manual packaging has the problems of high labor intensity and high labor costs. Therefore, in order to further develop the apple industry, it is necessary to provide a net packing machine for post-harvest apples. Here, a posture adjustment mechanism for a net packing machine for post-harvest apples is provided.

[0003] The Chinese utility model patent with publication number CN 217805551 U discloses a first-level posture adjustment mechanism for an apple net packing machine, wherein the rotating apple posture adjustment disks are arranged in pairs, and during operation, the rotating directions are the same, the posture adjustment telescopic rod rotates, and the end thereof moves the apple in the apple posture adjustment slot to rotate the apple; it is easier to position the apple with the handle side facing down after the rotating disk rotates. When packaging is performed in this state, the net completely wraps the apple flesh, leaving the apple handle and pedicel slightly exposed; the other end of the posture adjustment telescopic rod is set with an arc surface to touch and move the apple; to prevent the apple from being bruised, the end of the posture adjustment telescopic rod that contacts the apple is made of flexible material or is sleeved with a flexible sleeve.

[0004] The problem is that no matter what the state of the apple is in the rotating apple posture adjustment plate, the posture adjustment telescopic rod will work, and its end will move the apple in the apple posture adjustment slot to rotate; in addition, for apples with different postures, the end of the posture adjustment telescopic rod moves the apple in the apple posture adjustment slot when the posture adjustment telescopic rod rotates, so that the apple is rotated; thereby, the apple is positioned with the handle side facing down after the rotating plate rotates, that is, the posture adjustment telescopic rod is only a mechanical action, and it is not precisely adjusted for different postures. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a posture adjustment mechanism for a net bag packaging machine for post-harvest apples, which can realize intelligent control and precise posture adjustment to ensure that the apples are not damaged, thus laying a foundation for further foam net bag packaging of apples.

[0006] In order to solve the above technical problems, the utility model adopts the following technical means:

[0007] A posture adjustment mechanism for a net packing machine for harvested apples, comprising a posture adjustment component, a lifting auxiliary component, a function auxiliary component, and a transmission auxiliary component;

[0008] The posture adjustment assembly comprises a posture adjustment disk, a positioning connecting rod, and a positioning motor. The positioning connecting rods are arranged at intervals along the side of the posture adjustment disk. Each positioning connecting rod has the same structure and is divided into two hinged parts. One end of the two ends of the positioning connecting rod is connected to the posture adjustment disk, and the other end of the positioning connecting rod is connected to the positioning motor. The positioning motor drives the positioning connecting rod to rotate; the positioning connecting rod is extended or contracted during the driven rotation process;

[0009] The lifting auxiliary component includes a lifting transmission connecting piece and a lifting motor, and the lifting motor is connected to drive the posture adjustment component to lift through the lifting transmission connecting piece;

[0010] The functional auxiliary components include an imaging component and a vacuum suction component; there are two vacuum suction components, one at the feed end and one at the discharge end, wherein the vacuum suction component at the feed end is provided with an imaging component, the vacuum suction component is connected to the adsorption driving component, the adsorption driving component is provided with an adsorption translation component and an adsorption lifting component, the adsorption translation component drives the vacuum suction component to reciprocate along the apple conveying direction, and the adsorption lifting part drives the vacuum suction component to rise and fall; the imaging component is provided with a camera and an image processing component, the camera captures the image of the apple sucked by the vacuum suction component and transmits the image to the image processing component, the image processing component confirms whether the surface of the apple is damaged according to the image; the vacuum suction component is provided with a vacuum generator and an accordion-type suction cup, the vacuum generator is connected to the accordion-type suction cup and controls the operation of the accordion-type suction cup;

[0011] The transmission auxiliary component is provided with a driving motor, a magnetic fixed segment, and a special tray, and the special tray is magnetically connected to the magnetic fixed segment; the magnetic fixed segment is provided with a connecting part, and the connecting part is provided with a lifting through hole, and the lifting through hole accommodates the lifting and lowering of the posture adjustment disk; the rising of the posture adjustment disk drives the special tray to separate from the magnetic fixed segment, so that the special tray is lifted to the bottom of the vacuum suction component above to receive the apples; the descent of the posture adjustment disk drives the special tray to descend and then be magnetically adsorbed together with the magnetic fixed segment; the central part of the special tray is an apple accommodating chamber, which is used to accommodate and transport apples, and there is an upward protrusion on the bottom surface at the center of the apple accommodating chamber, which cooperates with any one of the recessed parts at both ends of the apple; the driving motor drives the magnetic fixed segments arranged at intervals along the chain through a chain sprocket transmission.

[0012] The working principle or process of the utility model is as follows:

[0013] At the feeding end, the rear push cylinder drives the accordion suction cup to suck the apples from the feeding mechanism and then retract them. When retracting, the apples are adsorbed on the accordion suction cup. After the camera captures the image of the apple, the image processing component determines whether it is a bad fruit. If so, the accordion suction cup stops adsorbing after being driven to move outward. After stopping adsorption, the bad fruit leaves the accordion suction cup, falls to the conveying mechanism on that side, and is then conveyed out. If the fruit is good, the forward-pushing cylinder will suck up the accordion-type suction cup and send the apples with adjusted posture to the air above the apple packaging machine for packaging; the lower lifting auxiliary component will rise first to lift up the special tray, and if necessary, the positioning motor in the posture adjustment component will rotate, adjust the posture of the posture adjustment plate and then rise until it contacts the apple, and the accordion-type suction cup will release the apple after contact; if necessary, the positioning motor will rotate again to adjust the posture adjustment plate to a horizontal level, and then when the lifting auxiliary component descends, the special tray will stay on the magnetic fixed segment, and the apples will continue to be transported as the magnetic fixed segment moves; during continued transportation, the next special tray will be transported to the top of the posture adjustment component, and the lower lifting auxiliary component will rise first to lift up the special tray, and the above actions will be repeated to achieve continuous work.

[0014] At the discharge end, the apples are continuously conveyed along with the movement of the magnetic fixed segments. When they are conveyed to the bottom of another accordion-type suction cup, the adsorption lifting component drives the accordion-type suction cup to move downward and contact the apples. Then the vacuum generator works to make the accordion-type suction cup adsorb the apples, and then the forward pushing cylinder works to convey the apples away from the posture adjustment component to the packaging process.

[0015] The positioning motor under the posture adjustment disk drives the positioning connecting rod to rotate; the positioning connecting rod is extended or contracted during the driven rotation process. The above arrangement drives an adjusting connecting rod to rise and fall to one side to adjust the posture of the posture adjustment disk, so as to achieve precise adjustment to suit the posture of the apple; the posture of the special tray is adapted to the posture of the apple, and after rising to contact the apple, the accordion suction cup stops adsorption, and the apple falls into the special tray. At this time, the apple and the special tray are not level, and the positioning motor runs again to adjust the posture adjustment disk to a horizontal level, and the apple will also be adjusted to a horizontal level, completing the posture adjustment process. For postures that do not need to be adjusted, the positioning connecting rod does not need to move. The utility model can realize intelligent control and precise posture adjustment, ensure the losslessness of apples, and lay the foundation for further foam net sleeve packaging of apples.

[0016] As a further improvement to the present technical solution: the lower part of the positioning connecting rod is a gear-integrated connecting rod, the end of the gear-integrated connecting rod connected to the positioning motor is provided with a connecting rod gear, the positioning motor drive shaft is provided with a positioning gear, and the connecting rod gear is meshingly connected with the positioning gear.

[0017] As a further improvement to the technical solution: the connecting rod gear is sleeved on the connecting shaft, and the rotation of the adjusting gear drives the connecting rod gear to rotate around the connecting shaft.

[0018] As a further improvement of the present technical solution: the lifting transmission connecting part includes a top plate, a top column, a support block, a connecting bolt, a limiting pillar, a sliding block, a cylindrical cam, and a limiting bolt; the top plate and the top column are fixedly connected by the supporting block and the connecting bolts; the other end of the top column is connected to the sliding block; the two ends of the sliding block are respectively sleeved on the limiting pillars at both ends, and the middle of the sliding block is sleeved with a cylindrical cam; the end of the limiting bolt after passing through the sliding block cooperates with the arc-shaped track on the cylindrical cam; the shaft end of the cylindrical cam is driven by the lifting motor.

[0019] As a further improvement to the technical solution, a rolling component is provided at one end of the limit bolt that cooperates with the cylindrical cam, so that the movement between the limit bolt and the cylindrical cam is a rolling movement. The rolling component, such as a rolling bearing, can effectively reduce the friction between the two components.

[0020] As a further improvement of the present technical solution: the adsorption translation component includes a functional auxiliary component protection cover, a primary frame, a rear fixed support plate, a movable limit rod, a limit seat, a front fixed support plate, a front pushing cylinder, and a rear pushing cylinder; the functional auxiliary component protection cover is fixed on the primary frame; a mounting base plate is connected to the primary frame, and two rear pushing cylinders are symmetrically distributed on both sides of the mounting base plate, and the pushing ends are connected to the rear fixed support plate. Similarly, the pushing ends of the two front pushing cylinders are connected to the front fixed support plate; two movable limit rods are arranged, and the arrangement method is the same. One end of the movable limit rod is slidably matched with three limit seats, and the three limit seats are fixed to the side of the primary frame close to the edge, and the other end of the movable limit rod is connected to the rear fixed support plate; similarly, the front fixed support plate is also provided with two movable limit rods; the two adsorption lifting components are respectively connected to the rear fixed support plate and the front fixed support plate through connecting pieces.

[0021] As a further improvement to the present technical solution: the magnetic fixed segments are equally spaced and connected on a type-one chain; three type-one sprockets are respectively meshed and assembled with one type-one chain; the three type-one sprockets are respectively installed on three rotating shafts; the supporting rotating shaft is connected to the secondary frame through a shaft supporting seat and a supporting seat; the arrangement shape of the three rotating shafts is a right triangle; the roller is connected to the bottom end of the secondary frame through a roller fixing seat; the driving motor is connected to the secondary frame, the driving motor is equipped with a driving sprocket, the driving sprocket is connected to the type-two sprocket by a chain transmission, and the type-two sprocket is connected and arranged on one of the three rotating shafts.

[0022] The magnetic fixing segment is a component with a magnetic ring, which can provide suction to the special tray to prevent it from falling off during the transmission process.

[0023] The driving sprocket and the second type sprocket are driven by a chain, and the torque is transmitted to the rotating shaft under the action of the driving motor; the rotating shaft drives the next type sprocket to mesh with the first type chain to realize the transportation of special trays and magnetic fixed segments. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall internal structure of an embodiment of the utility model.

[0025] Figure 2 The figure is a schematic diagram of the structure of the posture adjustment component of the embodiment of the utility model.

[0026] Figure 3 This is a front view structural diagram of a posture adjustment component according to an embodiment of the utility model.

[0027] Figure 4 It is a schematic diagram of the overall structure of the lifting auxiliary component of an embodiment of the utility model.

[0028] Figure 5 This is a schematic diagram of the internal structure of the lifting auxiliary component of an embodiment of the utility model.

[0029] Figure 6 It is a schematic diagram of the overall structure of the function auxiliary components of an embodiment of the utility model.

[0030] Figure 7 It is a schematic diagram of the internal structure of the function auxiliary component of an embodiment of the utility model.

[0031] Figure 8 It is a semi-upward structural schematic diagram of the function auxiliary component of an embodiment of the utility model.

[0032] Fig. 9 It is a schematic diagram of the overall structure of the transmission auxiliary component of an embodiment of the utility model.

[0033] Fig.10 It is a schematic diagram of assembling the function auxiliary components and the transmission auxiliary components of an embodiment of the utility model.

[0034] Fig.11 It is a schematic diagram of the overall left-side structure of an embodiment of the utility model.

[0035] Fig.12 This is a schematic diagram of the semi-planar structure of a special tray according to an embodiment of the utility model.

[0036] Fig.13 This is a schematic diagram of the semi-upward structural view of a special tray according to an embodiment of the utility model.

[0037] Fig.14 It is a semi-top view structural schematic diagram of the magnetic fixing segment of an embodiment of the utility model.

[0038] Fig.15 This is a schematic diagram of the overall structure of the posture adjustment machine according to an embodiment of the utility model.

[0039] Fig.16 , Fig.17This is a diagram showing the actual effect of the embodiment of the utility model after being assembled with an apple foam net packaging machine.

[0040] Description of reference numerals:

[0041] 1000-attitude adjustment assembly, 1001-attitude adjustment plate, 1002-positioning connecting rod, 1003-connecting roller, 1004-connecting shaft, 1005-type one gear integrated connecting rod, 1006-type two gear integrated connecting rod, 1007-type three gear integrated connecting rod, 1008-positioning gear, 1009-positioning roller, 1010-positioning motor, 1011-fixed plate;

[0042] 2000-lifting auxiliary component, 2001-top plate, 2002-top column, 2003-type one fixing block, 2004-lifting auxiliary component housing, 2005-type two fixing block, 2006-support block, 2007-connecting bolt, 2008-limiting pillar, 2009-slider, 2010-cylindrical cam, 2011-limiting bolt, 2012-spring, 2013-limiting washer, 2014-lifting motor;

[0043] 3000-functional auxiliary component, 3001-functional auxiliary component protection cover, 3002-primary rack, 3003-rear fixed support plate, 3004-connecting piece, 3005-adsorption lifting component, 3006-vacuum generator, 3007-accordion suction cup, 3008-apple, 3009-movable limit rod, 3010-limit seat, 3011-front fixed support plate, 3012-front push cylinder, 3013-rear push cylinder, 3014-bracket, 3015-image processing component, 3016-camera;

[0044] 4000- transmission auxiliary components, 4001- secondary frame, 4002- magnetic fixed segments, 4003- special tray, 4004- shaft support seat, 4005- rotating shaft, 4006- driving motor, 4007- driving sprocket, 4008- type I sprocket, 4009- type I chain, 4010- supporting seat, 4011- roller fixing seat, 4012- roller, 4013- cover plate, 4014- supporting plate, 4015- type II chain, 4016- type II sprocket. DETAILED DESCRIPTION

[0045] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict. For the convenience of description, if the words "upper", "lower", "left" and "right" appear below, they only indicate that the upper, lower, left and right directions are consistent with the drawings themselves, and do not limit the structure.

[0046] The present invention will be further described below in conjunction with the embodiments.

[0047] See also Figure 1 It can be seen that a posture adjustment mechanism for a net bag packaging machine for post-harvest apples is composed of a posture adjustment component 1000, a lifting auxiliary component 2000, a function auxiliary component 3000, and a transmission auxiliary component 4000.

[0048] The posture adjustment assembly 1000 includes a posture adjustment disk 1001, a positioning link 1002, and a positioning motor 1010. The posture adjustment disk 1001 is provided with positioning links 1002 at intervals along its side. Each positioning link 1002 has the same structure and is divided into two hinged parts. One end of the positioning link 1002 is connected to the posture adjustment disk 1001, and the other end of the positioning link 1002 is connected to the positioning motor 1010. The positioning motor 1010 drives the positioning link 1002 to rotate; the positioning link 1002 extends or contracts during the driven rotation process.

[0049] The lifting auxiliary component 2000 includes a lifting transmission connecting piece and a lifting motor 2014. The lifting motor 2014 is connected to drive the posture adjustment component 1000 to lift and lower through the lifting transmission connecting piece.

[0050] The functional auxiliary component 3000 includes an imaging component and a vacuum suction component; there are two vacuum suction components, one at the feed end and one at the discharge end, wherein the vacuum suction component at the feed end is provided with an imaging component, the vacuum suction component is connected to the adsorption driving component, the adsorption driving component is provided with an adsorption translation component and an adsorption lifting component, the adsorption translation component drives the vacuum suction component to reciprocate along the conveying direction of the apple 3008, and the adsorption lifting part drives the vacuum suction component to rise and fall; the imaging component is provided with a camera 3016 and an image processing component 3015, the camera 3016 takes an image of the apple 3008 sucked by the vacuum suction component and transmits the image to the image processing component 3015, the image processing component 3015 confirms whether the surface of the apple 3008 is damaged according to the image; the vacuum suction component is provided with a vacuum generator 3006 and an accordion suction cup 3007, the vacuum generator 3006 is connected to the accordion suction cup 3007 and controls the operation of the accordion suction cup 3007.

[0051] The transmission auxiliary component 4000 is provided with a driving motor 4006, a magnetic fixing segment 4002, and a special tray 4003, wherein the special tray 4003 is magnetically connected to the magnetic fixing segment 4002; the magnetic fixing segment 4002 is provided with a connecting portion, and the connecting portion is provided with a lifting through hole, and the lifting through hole accommodates the lifting of the posture adjustment plate 1001; The posture adjustment disk 1001 rises and drives the special tray 4003 to separate from the magnetic fixed segment 4002, so that the special tray 4003 is lifted to the bottom of the vacuum suction component above to receive the apples 3008; the posture adjustment disk 1001 descends and drives the special tray 4003 to descend and then be magnetically adsorbed together with the magnetic fixed segment 4002; the center of the special tray 4003 is an apple accommodating chamber, which is used to accommodate and transport apples 3008. There is an upward protrusion on the bottom surface at the center of the apple accommodating chamber, and the protrusion cooperates with any one of the recessed parts at both ends of the apple 3008; the driving motor 4006 drives the magnetic fixed segments 4002 arranged at intervals along the chain through a chain sprocket transmission.

[0052] At the feeding end, the rear push cylinder 3013 drives the accordion-type suction cup 3007 to suck the apple 3008 from the feeding mechanism and then retract it. When retracting, the apple 3008 is adsorbed on the accordion-type suction cup 3007; the camera 3016 collects the image of the apple 3008 and the image processing component 3015 determines whether it is a bad fruit. If so, the adsorption is stopped after the accordion-type suction cup 3007 is driven to move outward. After the adsorption stops, the bad fruit separates from the accordion-type suction cup 3007, falls to the conveying mechanism on that side, and is then conveyed out. If the apple is good, the front pushing cylinder 3012 will suck up the accordion suction cup 3007 and send the apple 3008 with adjusted posture to the air above the apple packaging machine for packaging; the lower lifting auxiliary component 2000 will first rise to lift up the special tray 4003, if necessary, the positioning motor 1010 in the posture adjustment component 1000 will rotate to adjust the posture and then rise until it contacts the apple 3008, after which the accordion suction cup 3007 releases the apple 3008; if necessary, the positioning motor 1010 will rotate again to adjust the posture adjustment disk 1001 to a horizontal level, and then when the lifting auxiliary component 2000 descends, the special tray 4003 will stay on the magnetic fixing segment 4002, and the apple 3008 will continue to be transported as the magnetic fixing segment 4002 moves; during continued transportation, the next special tray 4003 will be transported to the top of the posture adjustment component 1000, and the lower lifting auxiliary component 2000 will first rise to lift up the special tray 4003, and the above actions will be repeated to achieve continuous work.

[0053] At the discharge end, the apple 3008 is continuously conveyed along with the movement of the magnetic fixed segment 4002. When it is conveyed to the bottom of another accordion-type suction cup 3007, the adsorption lifting component 3005 drives the accordion-type suction cup 3007 to move downward to contact the apple 3008. Then, the vacuum generator 3006 works to make the accordion-type suction cup 3007 adsorb the apple 3008, and then the forward pushing cylinder 3012 works to convey the apple 3008 to the packaging process in the direction away from the posture adjustment component.

[0054] The positioning motor 1010 below the posture adjustment disk 1001 drives the positioning connecting rod 1002 to rotate; the positioning connecting rod 1002 extends or contracts during the driven rotation. The above setting drives an adjusting connecting rod 1002 to rise and fall to one side to adjust the posture of the posture adjustment disk 1001, thereby achieving precise adjustment to the posture of the apple 3008, so that the posture of the special tray 4003 adapts to the posture of the apple 3008. After rising to contact the apple 3008, the accordion suction cup 3007 stops adsorbing, and the apple 3008 falls into the special tray 4003. At this time, both the apple 3008 and the special tray 4003 are tilted and uneven, and the positioning motor 1010 runs again to adjust the posture adjustment disk 1001 to a horizontal level, and the apple 3008 will also be adjusted to a horizontal level to complete the posture adjustment process; for postures that do not need to be adjusted, the positioning connecting rod 1002 does not need to move. The utility model can realize intelligent control and precise posture adjustment, ensure the losslessness of apple 3008, and lay a foundation for further foam net sleeve packaging of apple 3008.

[0055] The utility model discloses a posture adjustment mechanism for a net packing machine for post-harvest apples, which is composed of a posture adjustment component 1000, a lifting auxiliary component 2000, a function auxiliary component 3000 and a transmission auxiliary component 4000.

[0056] The posture adjustment component 1000 is fixed to the lifting auxiliary component 2000 by bolt connection, and the bolts specifically connect the fixed plate 1011 of the posture adjustment component 1000 and the top plate 2001 of the lifting auxiliary component 2000; the posture adjustment component 1000 is fixed to the support plate 4014 in the transmission auxiliary component 4000 by bolt connection through the fixed plate 1011; the primary frame 3002 of the functional auxiliary component 3000 is fixedly connected to the secondary frame 4001 of the transmission auxiliary component 4000.

[0057] refer to Figure 2 , Figure 3It can be seen that the lower part of the positioning connecting rod 1002 is a gear-integrated connecting rod, and the end of the gear-integrated connecting rod connected to the positioning motor 1010 is provided with a connecting rod gear, and the driving shaft of the positioning motor 1010 is provided with a positioning gear 1008, and the connecting rod gear is meshed and connected with the positioning gear 1008. The connecting rod gear is sleeved on the connecting shaft 1004, and the rotation of the positioning gear 1008 drives the connecting rod gear to rotate around the connecting shaft 1004.

[0058] There are three adjusting connecting rods 1002, and correspondingly, there are also three gear-integrated connecting rods, namely, type-one gear-integrated connecting rod 1005, type-two gear-integrated connecting rod 1006, and type-three gear-integrated connecting rod 1007; there is one connecting shaft 1004, and the three connecting rod gears are spaced apart and mounted on the same vertically arranged connecting shaft 1004.

[0059] The three positioning motors 1010 and the connecting shaft 1004 are all installed on the fixed plate 1011.

[0060] The fixing plate 1011 and the top plate 2001 are fixed by bolt connection.

[0061] When one of the positioning motors 1010 is driven and the other two positioning motors 1010 are not working, only the driven gear-in-one connecting rod will rotate with the connecting shaft 1004 as the axis, and the other gear-in-one connecting rods will not rotate; since the positioning connecting rod 1002 and the gear-in-one connecting rod are a plane pair, the driven gear-in-one connecting rod will force the positioning connecting rod 1002 to change its posture, and the upper end will rotate around the connecting roller 1003, so that one end of the posture adjustment disk 1001 close to the positioning connecting rod 1002 will be lifted or pressed down, if the positioning motor 1010 rotates forward, the positioning connecting rod 1002 driven by it will be lifted, and when the positioning motor 1010 rotates reversely, the positioning connecting rod 1002 will be lowered; the posture of the posture adjustment disk can be controlled by controlling the positioning motor 1010 to rotate forward or reverse, so that the posture of the special tray 4003 on it can be adjusted.

[0062] Similarly, if the three positioning motors 1010 rotate forward at the same time, the posture adjustment plate 1001 will be lifted, and when the three positioning motors 1010 rotate reversely at the same time, the posture adjustment plate 1001 will be lowered.

[0063] For adjusting the apple 3008 that is tilted to one side, the corresponding adjustment link 1002 can be controlled to rotate according to its posture, and the posture adjustment disk 1001 can be moved to one side by lifting to adjust the posture to adapt to the posture of the apple 3008; for the apple 3008 with adjusted posture, the adjustment link 1002 of the device does not need to work.

[0064] refer to Figure 4 , Figure 5It can be known that the lifting transmission connecting parts include a top plate 2001, a top column 2002, a support block 2006, a connecting bolt 2007, a limiting pillar 2008, a slider 2009, a cylindrical cam 2010, and a limiting bolt 2011; the top plate 2001 and the top column 2002 are fixedly connected by the support block 2006 and the connecting bolt 2007; the other end of the top column 2002 is connected to the slider 2009; the two ends of the slider 2009 are respectively sleeved on the limiting pillars 2008 at both ends, and the middle of the slider 2009 is sleeved with a cylindrical cam 2010; the end of the limiting bolt 2011 after passing through the slider 2009 cooperates with the arc-shaped track on the cylindrical cam 2010; the shaft end of the cylindrical cam 2010 is driven by the lifting motor 2014.

[0065] A rolling component is arranged at one end of the stop bolt 2011 that cooperates with the cylindrical cam 2010, so that the movement between the stop bolt 2011 and the cylindrical cam 2010 is a rolling movement. The rolling component, such as a rolling bearing, can effectively reduce the friction between the two components.

[0066] Two springs 2012 are respectively sleeved on two limiting pillars 2008. Considering that the lifting force is insufficient in the ascending process and cannot be lifted quickly, the spring 2012 is additionally provided to provide the lifting force, so that the lifting action is smoother and faster.

[0067] The first type fixing block 2003 and the second type fixing block 2005 connect the two lifting auxiliary component shells 2004.

[0068] The limiting washer 2013 is arranged at the connection between the bottom end of the lifting auxiliary component housing 2004 and the shaft of the lifting motor 2014 .

[0069] The function of the top plate 2001 is to connect the posture adjustment component 1000; the groove of the cylindrical cam 2010 provides a fixed motion trajectory for the limit bolt 2011; the lifting motor 2014 drives the cylindrical cam 2010 to rotate, and the slider 2009 moves up and down under the action of the limit bolt 2011, and is transmitted to the posture adjustment component 1000 through the top column 2002.

[0070] refer to Figure 6 , Figure 7 , Figure 8It can be seen that the adsorption translation component includes a functional auxiliary component protection cover 3001, a primary frame 3002, a rear fixed support plate 3003, a movable limit rod 3009, a limit seat 3010, a front fixed support plate 3011, a front push cylinder 3012, and a rear push cylinder 3013; the functional auxiliary component protection cover 3001 is fixed to the primary frame 3002; the primary frame 3002 is connected to a mounting base plate, and two rear push cylinders 3013 are symmetrically distributed on both sides of the mounting base plate, and the push end is connected to the rear fixed support plate 3003. Similarly, the two front push cylinders 30 12 pushing ends are connected to the front fixed support piece 3011; two movable limit rods 3009 are set, and the setting method is the same. One end of the movable limit rod 3009 is slidably matched with three limit seats 3010, and the three limit seats 3010 are fixed to the side of the first-level frame 3002 close to the edge, and the other end of the movable limit rod 3009 is connected to the rear fixed support piece 3003; similarly, the front fixed support piece 3011 is also provided with two movable limit rods; the two adsorption lifting components 3005 are respectively connected to the rear fixed support piece 3003 and the front fixed support piece 3011 through the connecting piece 3004.

[0071] The function auxiliary component 3000 consists of a function auxiliary component protection cover 3001, a primary frame 3002, a rear fixed support plate 3003, a connecting piece 3004, a sliding mechanism 3005, a vacuum generator 3006, an accordion suction cup 3007, an apple 3008, a movable limit rod 3009, a limit seat 3010, a front fixed support plate 3011, a front pushing cylinder 3012, a rear pushing cylinder 3013, a bracket 3014, an image processing component 3015, and a camera 3016.

[0072] The protective cover 3001 of the functional auxiliary component is fixed on the primary frame 3002; the primary frame 3002 is connected to the mounting base plate, and the two rear pushing cylinders 3013 are symmetrically distributed on both sides of the mounting base plate, and the pushing ends are connected to the rear fixed support plate 3003. Similarly, the pushing ends of the two front pushing cylinders 3012 are connected to the front fixed support plate 3011; two movable limit rods 3009 are provided, and the setting method is the same. One end of the movable limit rod 3009 is slidably matched with three limit seats 3010, and the three limit seats 3010 are fixed to the side of the primary frame 3002 close to the edge, and the other end of the movable limit rod 3009 is connected to the rear fixed support plate 3003; similarly, the front fixed support plate 3011 is also provided with two movable limit rods; the two sliding mechanisms 3005 are respectively connected to the rear fixed support plate 3003 and the front fixed support plate 3011 through the connecting piece 3004.

[0073] A vacuum generator 3006 is provided below the sliding mechanism 3005 , and an accordion-type suction cup 3007 is connected to the lower end of the vacuum generator 3006 ; the camera 3016 is fixed on the bracket 3014 after being assembled with the image processing component 3015 .

[0074] The front push cylinder 3012 and the rear push cylinder 3013 respectively drive the sliding mechanism 3005, the vacuum generator 3006 and the accordion suction cup 3007 on both sides of the primary frame 3002 to move; wherein, the purpose of the front push cylinder 3012 is mainly to suck up the apples 3008 with adjusted postures by the accordion suction cup 3007 and send them to the air above the apple packaging machine for packaging;

[0075] The image of apple 3008 captured by camera 3016 is used by controller to confirm whether apple 3008 is a damaged apple 3008. If so, accordion suction cup 3007 and vacuum generator 3006 are controlled to operate to absorb the damaged apple 3008 and remove it.

[0076] The camera 3016 is assembled with the image processing component 3015 and fixed on the bracket 3014. A vacuum generator 3006 is provided below the adsorption lifting component 3005, and an accordion suction cup 3007 is connected to the lower end of the vacuum generator 3006.

[0077] refer to Fig. 9 , Fig.10 , Fig.11 It can be seen that the magnetic fixed segments 4002 are evenly spaced and connected on a type-one chain 4009, three type-one sprockets 4008 are respectively meshed and assembled with one type-one chain 4009, and the three type-one sprockets 4008 are respectively installed on three rotating shafts 4005; the supporting rotating shaft 4005 is connected to the secondary frame 4001 through the shaft supporting seat 4004 and the supporting seat 4010, and the arrangement shape of the three rotating shafts 4005 is a right triangle; the roller 4012 is connected to the bottom end of the secondary frame 4001 through the roller fixing seat 4011; the driving motor 4006 is connected to the secondary frame 4001, and the driving motor 4006 is equipped with a driving sprocket 4007, and the driving sprocket 4007 is connected to the type-two sprocket 4016 by chain transmission, and the type-two sprocket 4016 is connected and arranged on one of the three rotating shafts 4005.

[0078] The magnetic fixing segment 4002 is a component with a magnetic ring, which can provide suction to the special tray 4003 to prevent it from falling off during the transmission process.

[0079] The driving sprocket 4007 and the second sprocket 4016 are chain-driven, and the torque is transmitted to the rotating shaft 4005 under the action of the driving motor 4006; the rotating shaft 4005 drives the next type sprocket 4008 to mesh with the first type chain 4009 to realize the transportation of the special tray 4003 and the magnetic fixed segment 4002.

[0080] refer to Fig.12 , Fig.13It can be seen that the specific structure of the special tray 4003 is that the center of the special tray 4003 is an apple receiving chamber, which is used to receive and transport apples 3008. There is an upward protrusion on the bottom surface at the center of the apple receiving chamber, and the protrusion cooperates with any one of the concave parts at both ends of the apple 3008. When the posture adjustment plate 1001 moves, the special tray 4003 can be moved to adapt to the posture of the apple 3008. The lifting auxiliary component 2000 rises to make the concave parts at both ends of the apple 3008 cooperate with the protrusion on the special tray 4003. Finally, the positioning motor 1010 rotates to reset the posture adjustment plate 1001 to a horizontal state, completing the posture adjustment.

[0081] refer to Fig.14 It can be seen that the specific structure of the magnetic fixing segment 4002. The magnetic fixing segment 4002 is provided with an embedding groove, and the embedding groove is used to embed and magnetically connect the special tray 4003. A magnet is set at the connection between the two components.

[0082] In order to improve the stability of the nested connection, slots and protrusions are provided at corresponding positions of the special tray 4003 and the magnetic fixing segment 4002.

[0083] The special tray 4003 and the magnetic fixing segment 4002 are magnetically connected, so that the corresponding special tray 4003 can be adapted according to the different specifications of the apples 3008 to be packaged. A protrusion is provided in the middle of the special tray 4003 so that the recessed part of the apple 3008 can cooperate with the protrusion to prevent the apple 3008 from changing its posture when the mechanical component moves. The bottom of the special tray 4003 is provided with a groove that cooperates with the posture adjustment disk 1001, so that the special tray 4003 can be combined with the posture adjustment disk 1001 when the special tray 4003 is separated from the magnetic fixing segment 4002.

[0084] refer to Fig.15 The overall structure of a posture adjustment mechanism for a net bag packaging machine for harvested apples is known.

[0085] refer to Fig.16 , Fig.17 It can be seen that the posture adjustment mechanism of this embodiment is applied to the post-harvest apple net bag packaging machine and is a three-dimensional diagram after assembly.

[0086] The working principle and working process of this component are as follows:

[0087] (1) When the apple 3008 is sent to the position above the posture adjustment position through the function auxiliary device 3000, the driving motor 4006 provides torque, the driving sprocket 4007 engages with the type 2 sprocket 4016 and transmits torque to the rotating shaft 4005, and the type 1 sprocket 4008 is driven by the rotating shaft to engage with the type 1 chain 4009 to realize the transmission of the special tray 4003 and the magnetic fixing segment 4002, and then the posture adjustment disk 1001 is sent to the bottom of the apple 4003 for posture adjustment.

[0088] (2) At the posture adjustment position, the vacuum generator 3006 provides a vacuum environment so that the accordion suction cup 3007 keeps sucking the apple 3008.

[0089] (3) The camera 3016 and the image processing component 3015 first analyze whether the apple 3008 is a bad apple. If so, they then push the cylinder 3013 to work and send the damaged apple 3008 away from the posture adjustment machine. If it is an intact apple 3008, the posture of the apple 3008 at this time is analyzed and the following steps are performed.

[0090] (4) At the posture adjustment position, the lifting motor 2014 works, the lifting auxiliary component 2000 provides lifting force for the posture adjustment component 1000, and lifts the posture adjustment component 1000 to a certain distance. The three positioning motors 1010 finally combine the posture adjustment ball provided in the middle of the special tray 4003 with the recessed part of the apple 3008 according to the results of the camera 3016 and the image processing component 3015.

[0091] (5) At this time, the vacuum generator 3006 stops achieving the vacuum environment, and the accordion suction cup 3007 releases the apple 3008; the lifting motor 2014 continues to work, and the lifting auxiliary component 2000 causes the posture adjustment component 1000 to descend back to its original position. During the return process, the three positioning motors 1010 in the posture adjustment component 1000 continue to work according to the actual situation to restore the special tray 4003 to its original posture. The apple 3008 changes its posture at the same time as the special tray 4003, so that the posture of the apple 3008 is adjusted from an arbitrary posture to a posture in which only the concave part of the apple 3008 is up and down.

[0092] (6) The driving motor 4006 continues to work and transports the apple 3008 a certain distance to the bottom of the next accordion-type suction cup 3007. The accordion-type suction cup 3007 sucks up the apple 3008. Under the action of the functional auxiliary component 3000, the forward pushing cylinder 3012 can assist in transporting the apple 3008 to the apple packaging location.

[0093] (7) All the structures of the whole machine operate in an orderly manner according to the control programming program, and finally the whole posture adjustment machine can work in an orderly manner. In combination with the post-harvest apple net packaging machine, the function of the posture adjustment machine can be fully utilized.

[0094] The above description is only a preferred feasible embodiment of the present utility model, and does not limit the scope of rights of the present utility model. All equivalent structural changes made using the contents of the specification and drawings of the present utility model are included in the scope of rights of the present utility model.

Claims

1. A posture adjustment mechanism for a net packing machine for post-harvest apples, comprising a posture adjustment component (1000), a lifting auxiliary component (2000), a function auxiliary component (3000), and a transmission auxiliary component (4000), characterized in that: The posture adjustment assembly (1000) comprises a posture adjustment disk (1001), a positioning connecting rod (1002), and a positioning motor (1010). The posture adjustment disk (1001) is provided with positioning connecting rods (1002) at intervals along the side of the posture adjustment disk (1001). Each positioning connecting rod (1002) has the same structure and is divided into two hinged parts. One end of the two ends of the positioning connecting rod (1002) is connected to the posture adjustment disk (1001), and the other end of the positioning connecting rod (1002) is connected to the positioning motor (1010). The positioning motor (1010) drives the positioning connecting rod (1002) to rotate; the positioning connecting rod (1002) is extended or contracted during the driven rotation process; The lifting auxiliary component (2000) comprises a lifting transmission connecting piece and a lifting motor (2014), and the lifting motor (2014) is connected to drive the posture adjustment component (1000) to lift and lower via the lifting transmission connecting piece; The functional auxiliary component (3000) comprises an imaging component and a vacuum suction component; two vacuum suction components are provided, one at the feed end and one at the discharge end, wherein the vacuum suction component at the feed end is provided with an imaging component, the vacuum suction component is connected to an adsorption drive component, the adsorption drive component is provided with an adsorption translation component and an adsorption lifting component, the adsorption translation component drives the vacuum suction component to reciprocate along the conveying direction of the apple (3008), and the adsorption lifting part drives the vacuum suction component to rise and fall; the imaging component is provided with a camera (3016) and an image processing component (3015), the camera (3016) captures an image of the apple (3008) sucked by the vacuum suction component and transmits the image to the image processing component (3015), the image processing component (3015) confirms whether the surface of the apple (3008) is damaged based on the image; the vacuum suction component is provided with a vacuum generator (3006) and an accordion-type suction cup (3007), the vacuum generator (3006) is connected to the accordion-type suction cup (3007) and controls the operation of the accordion-type suction cup (3007); The transmission auxiliary component (4000) is provided with a driving motor (4006), a magnetic fixing segment (4002), and a special tray (4003), wherein the special tray (4003) is magnetically connected to the magnetic fixing segment (4002); the magnetic fixing segment (4002) is provided with a connecting portion, and the connecting portion is provided with a lifting through hole, and the lifting through hole accommodates the lifting of the posture adjustment plate (1001); The posture adjustment plate (1001) rises and drives the special tray (4003) to separate from the magnetic fixed segment (4002), so that the special tray (4003) is lifted to the bottom of the vacuum suction component above to receive the apples (3008); the posture adjustment plate (1001) descends and drives the special tray (4003) to descend and then be magnetically adsorbed together with the magnetic fixed segment (4002); the center of the special tray (4003) is an apple receiving chamber, which is used to receive and transport the apples (3008), and the bottom surface at the center of the apple receiving chamber has an upward protrusion, which cooperates with any one of the concave parts at both ends of the apple (3008); the driving motor (4006) drives the magnetic fixed segments (4002) arranged at intervals along the chain through a chain sprocket transmission.

2. The posture adjustment mechanism for the net packing machine for post-harvest apples according to claim 1, characterized in that: The lower part of the positioning connecting rod (1002) is a gear-integrated connecting rod, and one end of the gear-integrated connecting rod connected to the positioning motor (1010) is provided with a connecting rod gear. The driving shaft of the positioning motor (1010) is provided with a positioning gear (1008), and the connecting rod gear is meshingly connected with the positioning gear (1008).

3. The posture adjustment mechanism for the net packing machine for post-harvest apples according to claim 2, characterized in that: The connecting rod gear is sleeved on the connecting shaft (1004), and the rotation of the adjusting gear (1008) drives the connecting rod gear to rotate around the connecting shaft (1004).

4. The posture adjustment mechanism for the net packing machine for post-harvest apples according to claim 1, characterized in that: The lifting transmission connecting member comprises a top plate (2001), a top column (2002), a support block (2006), a connecting bolt (2007), a limiting pillar (2008), a slider (2009), a cylindrical cam (2010), and a limiting bolt (2011); the top plate (2001) and the top column (2002) are fixedly connected via the support block (2006) and the connecting bolt (2007); the other end of the top column (2002) is connected to the slider (2009); the two ends of the slider (2009) are respectively sleeved on the limiting pillars (2008) at the two ends, and the middle of the slider (2009) is sleeved with a cylindrical cam (2010); one end of the limiting bolt (2011) after passing through the slider (2009) cooperates with the arc-shaped track on the cylindrical cam (2010); the shaft end of the cylindrical cam (2010) is driven by a lifting motor (2014).

5. The posture adjustment mechanism for the net bag packaging machine for post-harvest apples according to claim 4, characterized in that: A rolling component is arranged at one end of the limiting bolt (2011) that cooperates with the cylindrical cam (2010), so that the movement between the limiting bolt (2011) and the cylindrical cam (2010) is a rolling movement; the rolling component is a rolling bearing, which effectively reduces the friction between the two components.

6. The posture adjustment mechanism for the net packing machine for post-harvest apples according to claim 1, characterized in that: The adsorption translation component comprises a functional auxiliary component protection cover (3001), a primary frame (3002), a rear fixed support plate (3003), a movable limit rod (3009), a limit seat (3010), a front fixed support plate (3011), a front push cylinder (3012), and a rear push cylinder (3013); the functional auxiliary component protection cover (3001) is fixed on the primary frame (3002); a mounting base plate is connected to the primary frame (3002), two rear push cylinders (3013) are symmetrically distributed on both sides of the mounting base plate, and the push ends are connected to the rear fixed support plate (3003). Similarly, the two front push cylinders (3012) are ) The pushing end is connected to the front fixed support plate (3011); two movable limit rods (3009) are provided, and the setting method is the same, one end of the movable limit rod (3009) is slidably matched with three limit seats (3010), and the three limit seats (3010) are fixed to the side of the primary frame (3002) close to the edge, and the other end of the movable limit rod (3009) is connected to the rear fixed support plate (3003); similarly, the front fixed support plate (3011) is also provided with two movable limit rods; the two adsorption lifting components (3005) are respectively connected to the rear fixed support plate (3003) and the front fixed support plate (3011) through the connecting piece (3004).

7. The posture adjustment mechanism for the net bag packaging machine for post-harvest apples according to claim 1, characterized in that: The magnetic fixed segments (4002) are connected at equal intervals and arranged on a type-one chain (4009); three type-one sprockets (4008) are respectively meshed and assembled with one type-one chain (4009); the three type-one sprockets (4008) are respectively installed on three rotating shafts (4005); the supporting rotating shaft (4005) is connected to the secondary frame (4001) through a shaft supporting seat (4004) and a supporting seat (4010); The three rotating shafts (4005) are arranged in a right triangle shape; the roller (4012) is connected to the bottom end of the secondary frame (4001) via a roller fixing seat (4011); the driving motor (4006) is connected to the secondary frame (4001), the driving motor (4006) is equipped with a driving sprocket (4007), the driving sprocket (4007) is connected to the second type sprocket (4016) by chain transmission, and the second type sprocket (4016) is connected to one of the three rotating shafts (4005).

Citation Information

Patent Citations

  • Primary posture adjusting mechanism for apple net sleeving box filling machine

    CN217805551U