Automatic glass feeding mechanism

Abstract

The utility model belongs to the technology of automatic glass feeding of photovoltaic modules, and particularly relates to an automatic glass feeding mechanism which comprises an automatic glass feeding assembly, a movable fixing assembly is installed at the bottom of the automatic glass feeding assembly, and a glass position correcting assembly is installed on the side of the movable fixing assembly. The automatic glass feeding assembly comprises a protective shell, a motor is installed in the protective shell, the top of the motor is rotationally connected with a first gear, the side of the first gear is engaged with a second gear, the inner side of the second gear is fixedly connected with a vertical lifting rod, and the bottom end of the vertical lifting rod is fixedly connected with a rotating shaft. The top end of the vertical lifting rod is fixedly connected with a suction cup driving device, and the top end of the transverse telescopic rod is fixedly connected with a suction cup driving device. The suction cup of the corrugated suction cup is provided with threads, so that the suction cup is more convenient to disassemble and replace.

Description

Technical Field

[0001] The utility model relates to an automatic glass-loading technology for a photovoltaic component production line, in particular to an automatic glass-loading mechanism. Background Art

[0002] Solar photovoltaic system, also known as photovoltaic, refers to the facility that converts solar energy into direct current electricity by using the photovoltaic effect of photovoltaic semiconductor materials. Photovoltaic module production is made by splicing and assembling a variety of raw materials, including the process of transporting and splicing the glass layer on the surface of the photovoltaic panel. When processing and loading glass, it is generally done by manually holding a suction cup to suck the glass. After the suction cup sucks the glass and lifts it onto the workbench, the exhaust button is pressed and the glass is released to complete the loading. This method wastes manpower, and it requires multiple people to complete one loading. There is a very high risk of glass breakage. Poor coordination and strength control can easily lead to glass breakage. The operation is not convenient enough, the loading is slow, and the efficiency is low.

[0003] In the existing photovoltaic production, the glass feeding mechanism is mostly assembled by metal rods, and then the sliding device is installed to feed the glass. This fixed support frame needs to be assembled according to production lines of different sizes when used. It occupies a large area during use, and is mostly connected to the overall production line. In the event of a failure, the entire production line needs to be shut down for maintenance, and there is only a simple conveyor belt for transportation during the production line. It is easy to cause misalignment during transportation, resulting in defective products after the assembly is completed.

[0004] Therefore, an automatic glass-lifting mechanism is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the shortcomings of the existing technology, the problem of the existing photovoltaic panels being difficult to assemble and reducing efficiency during the production process is solved.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the automatic glass loading mechanism described in the utility model comprises an automatic glass loading component, a movable fixed component is installed at the bottom of the automatic glass loading component, and a glass position correction component is installed on the side of the movable fixed component; the automatic glass loading component comprises a protective shell, a motor is installed inside the protective shell, and the top of the motor is rotatably connected to a first gear, a second gear is meshed on the side of the first gear, and a vertical lifting rod is fixedly connected to the inner side of the second gear, and the bottom end of the vertical lifting rod is fixedly connected to a rotating shaft, the top end of the vertical lifting rod is fixedly connected to a suction cup driving device, and the top end of the horizontal telescopic rod is fixedly connected to the suction cup driving device, the bottom end of the suction cup driving device is fixedly connected to a threaded rod, and the bottom end of the threaded rod is threadedly connected to a suction cup body.

[0007] Preferably, the motor forms a transmission structure through the first gear, the second gear and the vertical lifting rod, and the vertical lifting rod forms a rotating structure through the rotating shaft and the protective shell.

[0008] Preferably, the transverse telescopic rod forms a lifting structure through the vertical lifting rod and the protective shell, and the suction cup driving device forms a sliding structure through the transverse telescopic rod and the vertical lifting rod.

[0009] Preferably, the movable fixed assembly includes a support shell, the interior of the support shell is fixedly connected to a support frame, and the interior of the support frame is fixedly connected to a hydraulic lifting rod, the top end of the hydraulic lifting rod is fixedly connected to a support plate, and the bottom end of the support plate is fixedly connected to a cushion, the side of the support shell is fixedly connected to a buckle, and the outer wall of the buckle is slidably connected to a slide groove.

[0010] Preferably, the support plate and the support frame form a lifting structure through a hydraulic lifting rod, and the support plate and the cushion are integrated, and the material of the cushion is set to be rubber material.

[0011] Preferably, the glass position correction assembly includes a production line, a conveyor belt is provided at the top of the production line, a baffle is provided on the outside of the conveyor belt, and the inner wall of the baffle is fixedly connected to a support rod, the inside of the support rod is rotatably connected to a rotating rod, and the outer wall of the rotating rod is fixedly connected to a rotating wheel.

[0012] Preferably, the rotating wheel forms a rotating structure through a rotating rod and a supporting rod, and the supporting rod and the baffle are integrally arranged.

[0013] The utility model is beneficial in that:

[0014] 1. The utility model is provided with an automatic glass feeding assembly, which can reduce the actual area and make installation and use more convenient by providing a rotating vertical lifting rod, a horizontal telescopic rod and a suction cup with a corrugated suction cup to transfer the glass. The suction cup with a corrugated suction cup is provided with a thread, which can be more conveniently disassembled and replaced.

[0015] 2. The utility model is provided with a movable fixing component, and a movable device is provided at the bottom of the automatic glass feeding component. When a fault occurs during use, it can be replaced and repaired, and a hydraulic lifting rod that can be raised and lowered is provided at the bottom to control the height adjustment, so that the device can be more suitable for production lines at different heights, and buckles are provided on the side for fixing, making it more convenient to connect and fix the device.

[0016] 3. The utility model is provided with a glass position correction component, and a plurality of rotatable wheels are provided on both sides of the conveyor belt, and the wheels are arranged in a V shape at the starting point of the conveyor belt. The wheels are provided to assist movement and correct the position, thereby preventing the glass from being displaced during movement and causing incorrect assembly position. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 It is a schematic diagram of the cross-sectional structure of the utility model as a whole;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the automatic glass feeding assembly of the utility model;

[0020] Figure 3 It is a schematic diagram of the cross-sectional structure of the mobile fixing assembly of the utility model;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the glass position correction assembly of the utility model;

[0022] Figure 5 For this utility model Figure 4 Schematic diagram of the enlarged structure at point A in the middle.

[0023] In the figure: 1. Automatic glass feeding assembly; 2. Moving and fixing assembly; 3. Glass position correction assembly; 101. Protective shell; 102. Motor; 103. First gear; 104. Rotating shaft; 105. Second gear; 106. Vertical lifting rod; 107. Horizontal telescopic rod; 108. Suction cup drive device; 109. Threaded rod; 110. Suction cup body; 201. Support shell; 202. Support frame; 203. Hydraulic lifting rod; 204. Buckle; 205. Slide; 206. Support plate; 207. Mat; 301. Production line; 302. Conveyor belt; 303. Baffle; 304. Support rod; 305. Rotating rod; 306. Rotating wheel. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] Please refer to Figure 1 With Figure 5 The automatic glass loading mechanism shown in the figure comprises an automatic glass loading component 1, a movable fixed component 2 is installed at the bottom of the automatic glass loading component 1, and a glass position correction component 3 is installed on the side of the movable fixed component 2; a motor 102 is installed inside the protective shell 101, and the top of the motor 102 is rotatably connected to a first gear 103, the side of the first gear 103 is meshed with a second gear 105, and the inner side of the second gear 105 is fixedly connected to a vertical lifting rod 106, and the bottom end of the vertical lifting rod 106 is fixedly connected to a rotating shaft 104, and the top of the vertical lifting rod 106 is fixedly connected to a suction cup driving device 108, and the horizontal A suction cup driving device 108 is fixedly connected to the top of the telescopic rod 107, a threaded rod 109 is fixedly connected to the bottom of the suction cup driving device 108, and a suction cup body 110 is threadedly connected to the bottom of the threaded rod 109; the motor 102 forms a transmission structure with the vertical lifting rod 106 through the first gear 103 and the second gear 105, and the vertical lifting rod 106 forms a rotating structure with the protective shell 101 through the rotating shaft 104; the transverse telescopic rod 107 forms a lifting structure with the protective shell 101 through the vertical lifting rod 106, and the suction cup driving device 108 forms a sliding structure with the vertical lifting rod 106 through the transverse telescopic rod 107, as shown in FIG. Figure 3 The automatic glass-lifting mechanism shown in the figure has a support frame 202 fixedly connected to the inside of a support shell 201, and a hydraulic lifting rod 203 fixedly connected to the inside of the support frame 202, a support plate 206 fixedly connected to the top of the hydraulic lifting rod 203, and a cushion 207 fixedly connected to the bottom of the support plate 206, a buckle 204 fixedly connected to the side of the support shell 201, and a slide groove 205 slidably connected to the outer wall of the buckle 204; the support plate 206 forms a lifting structure with the support frame 202 through the hydraulic lifting rod 203, and the support plate 206 and the cushion 207 are integrated, and the material of the cushion 207 is set to be rubber material, please refer to the figure. Figure 4 With Figure 5An automatic glass loading mechanism is shown, in which a conveyor belt 302 is arranged at the top of a production line 301, and a baffle 303 is arranged outside the conveyor belt 302, and the inner wall of the baffle 303 is fixedly connected to a support rod 304, the inner part of the support rod 304 is rotatably connected to a rotating rod 305, and the outer wall of the rotating rod 305 is fixedly connected to a rotating wheel 306; the rotating wheel 306 forms a rotating structure with the support rod 304 through the rotating rod 305, and the support rod 304 and the baffle 303 are integrated.

[0027] Working principle: First, the glass automatic feeding assembly 1 is assembled with the production line 301 through the buckle 204 and the slide groove 205, and then the hydraulic lifting rod 203 is opened to extend the support plate 206 and the cushion 207 through the hole at the bottom of the support shell 201 to support and fix them on the ground, and at the same time, the height is adjusted to the same height as the production line 301. When it is necessary to feed the glass, the motor 102 is turned on, and the motor 102 drives the vertical lifting rod 106 to rotate through the first gear 103 and the second gear 105. When the suction cup body 110 is above the glass, the vertical lifting rod 106 is opened to descend and the position of the horizontal telescopic rod 107 is adjusted so that the suction cup body 110 is located directly above the glass. When the suction cup body 110 is in contact with the glass surface, the suction cup driving device 108 starts to drive the suction cup to adsorb the glass. The suction cup driving device 108 is mainly composed of a suction cup base and an air circuit. When working, when the air circuit on the suction cup base is connected to the vacuum pump, air will flow into the air circuit from the suction hole at the bottom of the suction cup, and the suction and release process is completed through the coordinated control of components such as the air pipe, solenoid valve, and cylinder. After the air is sucked in, the air path will be closed to form a vacuum state, causing a pressure difference between the surface of the suction cup and the object being sucked, thereby generating suction between the suction cup and the object being sucked to suck the glass. The motor 102 is turned on again to rotate the glass adsorbed onto the conveyor belt 302, and the suction cup drive device 108 is started again to place the glass on the production line 301. Under the movement of the conveyor belt 302, the glass starts to move at the same time, and wheels 306 are provided on both sides of the conveyor belt 302 to correct the position of the glass and assist in transporting it to the next process.

[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An automatic glass-lifting mechanism, characterized in that: It comprises an automatic glass loading assembly (1), a movable fixing assembly (2) is installed at the bottom of the automatic glass loading assembly (1), and a glass position correction assembly (3) is installed on the side of the movable fixing assembly (2); The automatic glass loading assembly (1) comprises a protective shell (101), a motor (102) is installed inside the protective shell (101), and the top of the motor (102) is rotatably connected to a first gear (103), the side of the first gear (103) is meshed with a second gear (105), and the inner side of the second gear (105) is fixedly connected to a vertical lifting rod (106), and the bottom end of the vertical lifting rod (106) is fixedly connected to a rotating shaft (104), the top end of the vertical lifting rod (106) is fixedly connected to a suction cup driving device (108), and the top end of the transverse telescopic rod (107) is fixedly connected to the suction cup driving device (108), the bottom end of the suction cup driving device (108) is fixedly connected to a threaded rod (109), and the bottom end of the threaded rod (109) is threadedly connected to a suction cup body (110).

2. The automatic glass-lifting mechanism according to claim 1, characterized in that: The motor (102) forms a transmission structure through the first gear (103), the second gear (105) and the vertical lifting rod (106), and the vertical lifting rod (106) forms a rotation structure through the rotating shaft (104) and the protective shell (101).

3. The automatic glass-lifting mechanism according to claim 1, characterized in that: The transverse telescopic rod (107) forms a lifting structure with the protective housing (101) through the vertical lifting rod (106), and the suction cup driving device (108) forms a sliding structure with the transverse telescopic rod (107) and the vertical lifting rod (106).

4. The automatic glass-lifting mechanism according to claim 1, characterized in that: The movable fixed assembly (2) comprises a support shell (201), the interior of the support shell (201) is fixedly connected to a support frame (202), the interior of the support frame (202) is fixedly connected to a hydraulic lifting rod (203), the top end of the hydraulic lifting rod (203) is fixedly connected to a support plate (206), the bottom end of the support plate (206) is fixedly connected to a cushion (207), the side of the support shell (201) is fixedly connected to a buckle (204), and the outer wall of the buckle (204) is slidably connected to a slide groove (205).

5. The automatic glass-lifting mechanism according to claim 4, characterized in that: The support plate (206) forms a lifting structure with the support frame (202) through the hydraulic lifting rod (203), and the support plate (206) and the cushion (207) are integrated, and the material of the cushion (207) is set to be rubber material.

6. The automatic glass-lifting mechanism according to claim 1, characterized in that: The glass position correction assembly (3) comprises a production line (301), a conveyor belt (302) is arranged at the top of the production line (301), a baffle (303) is arranged outside the conveyor belt (302), and the inner wall of the baffle (303) is fixedly connected to a support rod (304), the inner part of the support rod (304) is rotatably connected to a rotating rod (305), and the outer wall of the rotating rod (305) is fixedly connected to a rotating wheel (306).

7. The automatic glass-lifting mechanism according to claim 6, characterized in that: The rotating wheel (306) forms a rotating structure through the rotating rod (305) and the supporting rod (304), and the supporting rod (304) and the baffle (303) are integrally arranged.

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