Quick-release foil winding mechanism
By designing a quick-removal foil winding mechanism, using the threaded connection of the pulley set and the hexagon screw locking, the problem of not being easy to disassemble the winding roller and the pulley in the prior art is solved, and rapid disassembly and installation is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422290836.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-19
AI Technical Summary
In the existing foil slitting machine, the connection between the winding roller and the pulley is a key connection, which makes it difficult to disassemble, and the disassembly process takes a long time and reduces production efficiency.
A quick-removal foil winding mechanism is designed, and a pulley group consisting of a pulley, a tapered sleeve and a hub. It is threaded connection with the hub and locked by the tapered sleeve to achieve rapid disassembly.
The pulley set is quickly installed and removed, reducing the installation and disassembly time of the rolling roller, improving production efficiency, and preventing rotation between the tapered sleeve and the pulley through the limiting block and the limiting groove.
Smart Images

Figure CN222947773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foil material slitting equipment, in particular to a quick-detachable foil material winding mechanism. Background Art
[0002] The foil slitting machine cuts the metal foil into different widths and then rewinds it through the reel. The long-term extrusion of the metal foils of different widths on the reel will cause the surface of the reel to be uneven. Therefore, the reel needs to be removed frequently for repair or replacement. When removing the reel, the pulley that drives the reel to rotate must be removed first.
[0003] In the prior art, the connection between the winding roller and the pulley is a key connection. The key connection has a simple structure and a strong bearing capacity, but is not easy to disassemble. As a result, the staff has to spend a lot of time when disassembling the pulley, which reduces production efficiency.
[0004] Therefore, there is an urgent need for a quick-detachable foil winding mechanism to solve the above problems. Utility Model Content
[0005] Based on the above, the purpose of the utility model is to provide a quick-detachable foil winding mechanism to solve the problem that the pulley connected to the foil winding roller is difficult to disassemble.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] The utility model provides a quick-detachable foil winding mechanism, comprising:
[0008] A pulley assembly comprises a pulley and a tapered sleeve, wherein one end of the tapered sleeve is provided with a flange, and the flange is provided with a plurality of through holes in the circumferential direction; a hub is provided on the axis of the pulley and extends to both ends of the pulley, and a plurality of locking screw holes matching the through holes are circumferentially provided on one end of the hub; a tapered hole matching the tapered sleeve is provided on the axis of the hub, the tapered sleeve is arranged in the tapered hole, and the flange is threadedly connected and fixed to the hub; a winding roller, one end of which is provided with a connecting shaft, and one end of the connecting shaft is sleeved in the shaft hole of the tapered sleeve; the winding roller is used to wind up the slit foil;
[0009] Wherein, a through opening is provided in the radial direction of the tapered sleeve, and when the tapered sleeve and the wheel hub are locked by a screw, the connecting shaft is locked in the tapered sleeve.
[0010] As an optional technical solution for a quick-detachable foil winding mechanism, key grooves are respectively opened in the radial direction of the inner wall of the axial hole of the tapered sleeve and in the radial direction of one end of the connecting shaft. A flat key pin is provided in the key groove, and one end of the connecting shaft is limited by the flat key pin and the tapered sleeve.
[0011] As an optional technical solution for a quick-detachable foil winding mechanism, two disassembly screw holes are further provided on the flange, and the two disassembly screw holes are arranged opposite to each other on the flange.
[0012] As an optional technical solution for a quick-detachable foil winding mechanism, the rim of the pulley extends along both sides of the pulley plate width to be flush with both end surfaces of the hub, so as to facilitate adaptation to a wider belt.
[0013] As an optional technical solution for a quick-detachable foil winding mechanism, a plurality of limit blocks are radially provided on the outer wall of the conical sleeve, and a plurality of limit grooves matching the limit blocks are radially provided on the inner wall of the conical hole.
[0014] As an optional technical solution for a quick-detachable foil winding mechanism, two through holes are provided at opposite positions on the flange, and two locking screw holes are provided at opposite positions on one end of the hub.
[0015] As an optional technical solution for a quick-detachable foil winding mechanism, the flange and the tapered sleeve are an integrally formed structure, and the tapered sleeve is threadedly connected and fixed to the hub via a hexagonal screw.
[0016] As an optional technical solution for a quick-detachable foil winding mechanism, a spring gasket is provided between the hexagonal screw and the flange.
[0017] The beneficial effects of the utility model are:
[0018] The utility model provides a quick-detachable foil winding mechanism, which comprises a pulley group and a winding roller. The winding roller is locked by the pulley group to realize that the pulley drives the winding roller to rotate; first, the pulley is passed through a connecting shaft connected to one end of the winding roller, and then a conical sleeve is passed through one end of the connecting shaft and sleeved in the conical hole of the hub, and finally a plurality of hexagonal screws are passed through the through holes on the flange and the locking screw holes on the hub to lock and fix the conical sleeve, the pulley and the connecting shaft; when the winding roller needs to be disassembled, only the hexagonal screw needs to be removed, and the disassembly screw holes need to be tightened with two high-strength screws. Tighten it clockwise to push out the tapered sleeve and remove the entire pulley assembly. Under the above structure, the quick-detachable foil winding mechanism can quickly install and disassemble its pulley and winding roller, reducing the installation and disassembly time of the winding roller, thereby improving production efficiency. Secondly, setting a limit block on the tapered sleeve and a limit groove on the tapered hole can prevent the rotation between the tapered sleeve and the pulley. At the same time, the number of hexagonal screws set is reduced, shortening the time for installing and disassembling the hexagonal screws, making it easier and faster to install and disassemble the pulley assembly, further improving the production efficiency of the foil slitting and winding machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of the quick-detachable foil winding mechanism in the first embodiment of the utility model;
[0020] Figure 2 This is an exploded schematic diagram of a quick-release foil winding mechanism in Embodiment 1 of the present utility model;
[0021] Figure 3 It is a cross-sectional view of the pulley assembly in the first embodiment of the utility model;
[0022] Figure 4 This is a schematic structural diagram of a quick-release foil winding mechanism in Embodiment 2 of the present utility model;
[0023] Figure 5 This is an exploded schematic diagram of a quick-release foil winding mechanism according to the second embodiment of the utility model; in the figure:
[0024] 1. Pulley assembly; 11. Tapered sleeve; 101. Keyway; 102. Disassembly screw hole; 103. Flange; 104. Limit block; 105. Limit groove;
[0025] 12. wheel hub; 121. locking screw hole; 13. wheel rim; 14. wheel plate;
[0026] 2. Winding roller; 21. Connecting shaft. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0028] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0030] In the description of this embodiment, terms such as "up", "down", "left", and "right" and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present utility model.
[0031] In the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more than two. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0032] In the first embodiment of the present invention:
[0033] like Figure 1-5 As shown, the utility model provides a quick-detachable foil winding mechanism, which comprises: a pulley assembly 1, comprising a pulley and a tapered sleeve 11, one end of the tapered sleeve 11 is provided with a flange 103, and the flange 103 is provided with a plurality of through holes in the circumferential direction; a hub 12 is provided extending from the axis of the pulley to both ends of the pulley, and one end of the hub 12 is provided with a plurality of locking screw holes 121 matching the through holes in the circumferential direction; the axis of the hub 12 is provided with a plurality of locking screw holes 121 matching the through holes in the circumferential direction; The conical sleeve 11 is provided with a conical hole matching the conical sleeve 11, the conical sleeve 11 is arranged in the conical hole, and the flange 103 is fixed with the hub 12 by threaded connection; the winding roller 2 has a connecting shaft 21 at one end, and one end of the connecting shaft 21 is sleeved in the shaft hole of the conical sleeve 11; the winding roller 2 is used for winding up the slit foil; wherein, the conical sleeve 11 is provided with a through opening in the radial direction, and when the conical sleeve 11 and the hub 12 are locked by a screw, the connecting shaft 21 is locked in the conical sleeve 11.
[0034] The utility model provides a quick-detachable foil winding mechanism, which locks the winding roller 2 through a pulley group 1 to realize that the pulley drives the winding roller 2 to rotate; first, the pulley is passed through a connecting shaft 21 connected to one end of the winding roller 2, and then a conical sleeve 11 is passed through one end of its connecting shaft 21 and is sleeved in the conical hole of the hub 12, and finally a plurality of hexagonal screws are passed through the through holes on the flange 103 and the locking screw holes 121 on the hub 12 to lock and fix the conical sleeve 11, the pulley and the connecting shaft 21; when the winding roller 2 needs to be disassembled, it is only necessary to remove the hexagonal screws and tighten the disassembly screw holes 102 clockwise with two high-strength screws. The entire pulley assembly 1 can be removed by pushing out the tapered sleeve 11; under the above structure, the quick-detachable foil winding mechanism can quickly install and disassemble its pulley and winding roller 2, reducing the installation and disassembly time of the winding roller 2, thereby improving production efficiency; secondly, the limit block 104 is provided on the tapered sleeve 11 and the limit groove 105 is provided on the tapered hole to prevent the rotation between the tapered sleeve 11 and the pulley. At the same time, the number of hexagonal screws provided is reduced, and the time for installing and disassembling the hexagonal screws is shortened, making it easier and faster to install and disassemble the pulley assembly 1, further improving the production efficiency of the foil slitting and winding machine.
[0035] Specifically, Figure 1 and Figure 2 As shown, there are six through holes on the flange 103, and the six through holes are opened circumferentially along the edge of the flange 103, and the spacing between each through hole is the same; six locking screw holes 121 on the hub 12 are also provided corresponding to the through holes, and the connection between the tapered sleeve 11 and the pulley is that six hexagonal screws penetrate the six through holes on the flange 103 and the six locking screw holes 121 on the hub 12 for threaded locking, so that the tapered sleeve 11 is fixedly sleeved in the tapered hole at the center of the hub 12; the six hexagonal screws arranged at the same spacing make the force between the flange 103 and the hub 12 more uniform when locking, thereby ensuring that the tapered sleeve 11 can be flatly sleeved in the tapered hole, and at the same time, the setting of the six screws can ensure that when the pulley drives the winding roller 2, there will be no rotation between the tapered sleeve 11 and the pulley due to excessive torque.
[0036] Further, such as Figure 1As shown, the flange 103 and the tapered sleeve 11 are integrally formed structures, the wheel hub 12 and the wheel plate 14, the wheel rim 13, and the gear teeth on the pulley are all integrally formed structures, and the pulley is made of high-strength steel, such as carbon steel or alloy steel; two disassembly screw holes 102 are also provided on the flange 103, and the two disassembly screw holes 102 are relatively spaced apart on the flange 103. When it is necessary to disassemble the pulley assembly 1 from the connecting shaft 21, the hexagonal screw is removed, and then two high A high-strength disassembly screw is passed through the two locking screw holes 121 and tightened clockwise. When the end of the disassembly screw away from the nut hits the hub 12, continue to tighten the disassembly screw. At this time, the tapered sleeve 11 will be pushed out of the tapered hole. The tapered sleeve 11 can be removed by hand to remove the pulley from the connecting shaft 21. It should be noted that there is no opening at the position of the disassembly screw hole 102 relative to the hub 12. At the same time, the length of the disassembly screw must be greater than the length of the disassembly screw hole 102.
[0037] In this embodiment, if Figure 1 and Figure 2 As shown, a through opening is provided in the radial direction of the tapered sleeve 11, the axial hole at the axial center position of the tapered sleeve 11 is circular, and the diameter of the circular axial hole is larger than the diameter of the connecting shaft 21, the tapered hole at the axial center position of the hub 12 is matched with the tapered sleeve 11, the tapered sleeve 11 passes through the connecting shaft 21 and is then sleeved in the tapered hole, and in the process of locking it by the hexagonal screw, the tapered sleeve 11 slowly moves forward in the tapered hole, and at the same time, the opening on the tapered sleeve 11 gradually shrinks, at this time, the connecting shaft 21 will be fastened and locked in its axial hole by the tapered sleeve 11, and the installation of the pulley group 1 and the winding roller 2 can be quickly completed.
[0038] Furthermore, in order to prevent excessive torque between the pulley and the winding roller 2 from causing looseness and self-rotation between the two, key grooves 101 are respectively opened in the radial direction of the inner wall of the shaft hole of the tapered sleeve 11 and in the radial direction of one end of the connecting shaft 21. A flat key pin is provided in the key groove 101, and one end of the connecting shaft 21 is limited by the flat key pin and the tapered sleeve 11.
[0039] In this embodiment, if Figure 3As shown, the hub 12 of the pulley is arranged on the central axis position of the pulley, and extends on both sides in the width direction of the wheel plate 14 of the pulley, and the widths extended on both sides are the same. The length of the tapered hole made by the central axis of the hub 12 is the same as the length of the tapered sleeve 11. This structure can increase the contact area between the tapered sleeve 11 and the tapered hole and between the tapered sleeve 11 and the connecting shaft 21, thereby increasing the locking force; the rim 13 of the pulley extends on both sides in the width direction of the wheel plate 14 of the pulley, and the rims 13 extending on both sides have the same width, and the two end faces of the rim 13 are flush with the two end faces of the hub 12. This structure reduces the amount of material used in the manufacture of the pulley and strengthens its structural properties; therefore, the width of the gear teeth on the rim 13 is widened to facilitate adaptation to a wider belt, thereby preventing the belt from being too narrow and the belt from being damaged and stretched due to excessive torque, thereby improving the winding efficiency of the winding roller 2.
[0040] In the second embodiment of the present invention:
[0041] like Figure 4 and Figure 5 The structure of the second embodiment which is the same as that of the first embodiment is not repeated here, and the difference is that: a plurality of limit blocks 104 are provided at radial positions on the outer wall of the conical sleeve 11, preferably four limit blocks 104; and the four limit blocks 104 are provided at equal intervals on the outer wall of the conical sleeve 11, and the limit blocks 104 and the conical sleeve 11 are integrally formed; a plurality of limit grooves 105 matching the limit blocks 104 are provided radially on the inner wall of the conical hole, preferably four limit grooves 105; when the conical sleeve 11 is sleeved in the conical hole, the four limit blocks 104 correspond to It is inserted into the four limiting grooves 105 to prevent the self-rotation between the tapered sleeve 11 and the pulley; at this time, a lot of hexagonal screws are not needed to lock and fix it; therefore, only one or two through holes for the hexagonal screws to pass through are required on the flange 103 to lock and fix the tapered sleeve 11 and the pulley; in this embodiment, it is preferred to set two through holes on the flange 103, and correspondingly set two locking screw holes 121 on the wheel hub 12, and the two through holes and the two locking screw holes 121 are arranged relatively to each other to ensure that the force during locking is more uniform and linear.
[0042] Under the above structure, compared with Example 1, Example 2 reduces the number of locking screws while ensuring the strength between the pulley group and the connecting shaft by setting multiple limit blocks 104 and multiple limit grooves 105, making the installation and disassembly of the pulley group 1 easier and faster, thereby further improving the efficiency of the slitting and winding process of the foil slitting machine.
[0043] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model is disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiments according to the technology of the utility model, which does not depart from the content of the technical solution of the utility model, belongs to the scope of the technical solution of the utility model.
Claims
1. A quick-release foil winding mechanism, characterized in that: include: A pulley assembly comprises a pulley and a tapered sleeve, wherein one end of the tapered sleeve is provided with a flange, and the flange is provided with a plurality of through holes in the circumferential direction; a hub is provided on the axis of the pulley and extends to both ends of the pulley, and a plurality of locking screw holes matching the through holes are circumferentially provided on one end of the hub; a tapered hole matching the tapered sleeve is provided on the axis of the hub, the tapered sleeve is arranged in the tapered hole, and the flange is threadedly connected and fixed to the hub; a winding roller, one end of which is provided with a connecting shaft, and one end of the connecting shaft is sleeved in the shaft hole of the tapered sleeve; the winding roller is used to wind up the slit foil; Wherein, a through opening is provided in the radial direction of the tapered sleeve, and when the tapered sleeve and the wheel hub are locked by a screw, the connecting shaft is locked in the tapered sleeve.
2. A quick-release foil winding mechanism according to claim 1, characterized in that: Keyways are respectively provided in the radial direction of the inner wall of the axial hole of the tapered sleeve and in the radial direction of one end of the connecting shaft. Flat key pins are provided in the keyways. One end of the connecting shaft is limited by the tapered sleeve through the flat key pins.
3. The quick-release foil winding mechanism according to claim 2, characterized in that: The flange is also provided with two disassembly screw holes, which are arranged opposite to each other on the flange.
4. The quick-release foil winding mechanism according to claim 3, characterized in that: The wheel rim of the pulley extends along the width of the wheel plate of the pulley on both sides to be flush with the two end surfaces of the hub, so as to facilitate the adaptation of a wider belt.
5. A quick-release foil winding mechanism according to any one of claims 1 to 4, characterized in that: A plurality of limit blocks are radially arranged on the outer wall of the conical sleeve, and a plurality of limit grooves matching the limit blocks are radially arranged on the inner wall of the conical hole.
6. A quick-release foil winding mechanism according to claim 5, characterized in that: Two through holes are arranged at opposite positions on the flange, and two locking screw holes are arranged at opposite positions on one end of the hub.
7. The quick-release foil winding mechanism according to claim 5, characterized in that: The flange and the tapered sleeve are an integrally formed structure, and the tapered sleeve is threadedly connected and fixed to the wheel hub via a hexagonal screw.
8. The quick-release foil winding mechanism according to claim 7, characterized in that: A spring washer is provided between the hexagon socket screw and the flange.