Intelligent temperature control anti-explosion filling machine
By using intelligent temperature control system and pressure relief protection components in the filling machine, the temperature and pressure of the tank are monitored and adjusted in real time, the temperature increase and explosion problems caused by excessive pressure during the filling process are solved, and the safety and stability of filling are significantly improved.
Patent Information
- Application Number
- CN202422289686.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-19
AI Technical Summary
During the filling process, existing filling machines are prone to temperature rise and even explosions due to excessive pressure.
An intelligent temperature-controlled explosion-proof filling machine is designed, using canning mechanism and pressure relief protection components, and the temperature and pressure of the tank are monitored in real time through temperature sensors and pressure sensors, and the solenoid control valve is controlled to adjust the filling speed and pressure relief.
It effectively prevents the risk of temperature rise and explosion caused by excessive pressure, and improves the safety and stability of filling operations.
Smart Images

Figure CN222948108U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling machines, in particular to an intelligent temperature-controlled explosion-proof filling machine. Background Art
[0002] A filling machine is an industrial equipment used to mechanically fill materials. It is widely used in food, beverage, pharmaceutical, chemical and other industries. There are many types of filling machines. According to different filling principles and application scenarios, they can be divided into normal pressure filling machines, pressure filling machines, vacuum filling machines, liquid filling machines, oil filling machines, paste filling machines, sauce filling machines, granular slurry filling machines, powder filling machines and other types.
[0003] After searching, the text of the announcement number "CN219507623U" mentioned that "The utility model discloses an automatic nitrogen-filled explosion-proof filling machine, which relates to the technical field of explosion-proof filling machines, including a support seat, and the nitrogen barrel is arranged on the upper left side of the support seat, and an air pump is installed inside the nitrogen barrel, and a pipeline is arranged above the air pump." It uses the air pump to prevent the infused liquid from causing a chemical reaction with the air in the filling barrel, but there is usually a certain pressure in the filling machine to facilitate filling, and when the filling pressure is too high, the movement speed of the gas molecules will be accelerated due to the pressurization, which is prone to temperature rise, and even excessive pressure will cause the tank to rupture and cause an explosion.
[0004] To this end, we provide an intelligent temperature-controlled explosion-proof filling machine to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide an intelligent temperature-controlled explosion-proof filling machine to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent temperature-controlled explosion-proof filling machine, comprising a device body and a canning mechanism, wherein the canning mechanism is arranged above the device body;
[0007] The canning mechanism comprises a fixing component, a protection component and a temperature detection component. The fixing component is installed on the top of the device body, the protection component is arranged above the fixing component, and the temperature detection component is arranged above the protection component.
[0008] Preferably, the fixing assembly comprises a placing table, a spring clamping rod and a clamping plate, the placing table is arranged at the top of the device body, the spring clamping rod is installed on the inner side of the placing table, and the inner side slot of the spring clamping rod is connected to the clamping plate.
[0009] Preferably, the protective component includes a fixed frame, a lifting control console, a lifting spindle and a protective shell. The fixed frame is welded to the rear end of the device body, the lifting control console is installed above the fixed frame, the lifting spindle is arranged at the bottom end of the lifting control console, and the bottom end of the lifting spindle is fixedly connected to the protective shell.
[0010] Preferably, the temperature detection component includes a filling connecting pipe, an electromagnetic control valve and a temperature sensor. The filling connecting pipe is installed on the right side of the protective shell, the electromagnetic control valve is installed on the inner side of the filling connecting pipe, and the temperature sensor is installed on the front side of the protective shell. The temperature sensor and the electromagnetic control valve are electrically connected.
[0011] Preferably, a pressure relief protection assembly is provided on the inner side of the protective shell, and the pressure relief protection assembly includes a pressure sensor, a spring connecting column, a filling connecting frame, a filling port, a sealing protective sleeve and a pressure relief port. A pressure sensor is installed at the inner center of the protective shell, and the pressure sensor is electrically connected to the electromagnetic control valve.
[0012] Preferably, a spring connecting column is installed at the bottom end of the pressure sensor, a filling connecting frame is fixedly connected to the bottom end of the spring connecting column, and a filling port is installed at the bottom end of the filling connecting frame.
[0013] Preferably, a sealing protective sleeve is provided on the outer side of the filling port, and a pressure relief port is provided on the surface of the sealing protective sleeve.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. Through the setting of the canning mechanism, the filled can body is placed on the placement table, and the can body is clamped and fixed by the spring clamping rod to ensure the stability of the can body during filling. The protective shell is driven to rise and fall by the lifting spindle to facilitate the filling operation. At the same time, the can body is shielded and protected by the protective shell during filling to prevent explosion and improve the safety of the filling operation. At the same time, the can body is detected by the temperature sensor during filling. When the abnormal temperature of the tank body is detected, the signal is transmitted to the electromagnetic control valve to close the electromagnetic control valve, or reduce the filling speed to avoid abnormal temperature increase due to rapid pressure increase, which may cause explosion;
[0016] 2. Through the setting of the pressure relief protection component, the filling port is connected to the tank body for filling. The spring connecting column provides support pressure to the filling port to ensure the stability of filling. The pressure in the tank body is detected by the pressure sensor during filling. After checking that the pressure reaches a certain threshold, the electromagnetic control valve is controlled to close to avoid excessive filling pressure. The filling port is sealed during filling through the sealing protective sleeve to prevent leakage during filling. At the same time, the sealing protective sleeve will be subjected to an upward thrust to facilitate the detection of the pressure in the tube. When the pressure in the tank is high, the sealing protective sleeve will be pushed up to relieve the pressure and ensure the safety of filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall appearance structure proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the fixing assembly proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the temperature detection component proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the pressure relief protection component proposed by the utility model.
[0021] In the figure: 1. device body; 2. canning mechanism; 21. fixing assembly; 211. placing table; 212. spring clamping rod; 213. clamping plate; 22. protection assembly; 221. fixing frame; 222. lifting control console; 223. lifting spindle; 224. protective shell; 23. temperature detection assembly; 231. filling connecting pipe; 232. solenoid control valve; 233. temperature sensor; 3. pressure relief protection assembly; 31. pressure sensor; 32. spring connecting column; 33. filling connecting frame; 34. filling port; 35. sealing protective cover; 36. pressure relief port. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1
[0024] See also Figure 1-4 As shown, an intelligent temperature-controlled explosion-proof filling machine comprises a device body 1 and a canning mechanism 2, wherein the canning mechanism 2 is arranged above the device body 1;
[0025] The canning mechanism 2 includes a fixing component 21, a protection component 22 and a temperature detection component 23. The fixing component 21 is installed on the top of the device body 1, the protection component 22 is arranged above the fixing component 21, and the temperature detection component 23 is arranged above the protection component 22.
[0026] Furthermore, the fixing assembly 21 includes a placing table 211, a spring clamping rod 212 and a clamping plate 213. The placing table 211 is arranged at the top of the device body 1, and the spring clamping rod 212 is installed on the inner side of the placing table 211. The inner groove of the spring clamping rod 212 is connected to the clamping plate 213. The filled can body is placed on the placing table 211, and the can body is clamped and fixed by the spring clamping rod 212 to ensure the stability of the can body during filling.
[0027] Furthermore, the protective component 22 includes a fixed frame 221, a lifting control console 222, a lifting spindle 223 and a protective shell 224. The fixed frame 221 is welded to the rear end of the device body 1, and the lifting control console 222 is installed above the fixed frame 221. The bottom end of the lifting control console 222 is provided with a lifting spindle 223, and the bottom end of the lifting spindle 223 is fixedly connected with a protective shell 224. The protective shell 224 is driven to rise and fall by the lifting spindle 223 to facilitate the filling operation. At the same time, the tank body is shielded and protected by the protective shell 224 during filling to prevent explosion, thereby improving the safety of the filling operation.
[0028] Furthermore, the temperature detection component 23 includes a filling connecting pipe 231, an electromagnetic control valve 232 and a temperature sensor 233. The filling connecting pipe 231 is installed on the right side of the protective shell 224, the electromagnetic control valve 232 is installed on the inner side of the filling connecting pipe 231, and the temperature sensor 233 is installed on the front side of the protective shell 224. The temperature sensor 233 and the electromagnetic control valve 232 are electrically connected. The tank body is detected during filling by the temperature sensor 233. When an abnormal temperature of the tank body is detected, a signal is transmitted to the electromagnetic control valve 232 to close the electromagnetic control valve 232 or reduce the filling speed to avoid abnormal temperature increase due to rapid pressure increase, which may cause an explosion.
[0029] Embodiment 2
[0030] See also Figure 4As shown, compared with Example 1, as another implementation of the utility model, a pressure relief protection component 3 is arranged on the inner side of the protective shell 224, and the pressure relief protection component 3 includes a pressure sensor 31, a spring connecting column 32, a filling connecting frame 33, a filling port 34, a sealing protective sleeve 35 and a pressure relief port 36. A pressure sensor 31 is installed at the inner center of the protective shell 224. The pressure sensor 31 is electrically connected to the electromagnetic control valve 232. The pressure in the tank body is detected by the pressure sensor 31 during filling. After checking that the pressure reaches a certain threshold, the electromagnetic control valve 232 is controlled to close to avoid excessive filling pressure.
[0031] Furthermore, a spring connecting column 32 is installed at the bottom end of the pressure sensor 31, and a filling connecting frame 33 is fixedly connected to the bottom end of the spring connecting column 32. A filling port 34 is installed at the bottom end of the filling connecting frame 33. The filling port 34 is connected to the tank body for filling. The spring connecting column 32 provides supporting pressure to the filling port 34 to ensure the stability of filling.
[0032] Furthermore, a sealing protective sleeve 35 is provided on the outer side of the filling port 34, and a pressure relief port 36 is opened on the surface of the sealing protective sleeve 35. The filling port 34 is sealed by the sealing protective sleeve 35 during filling to prevent leakage during filling. At the same time, the sealing protective sleeve 35 will be subjected to an upward thrust, which is convenient for detecting the pressure in the tube. When the pressure in the tank is high, the sealing protective sleeve 35 will be pushed up to relieve pressure and ensure the safety of filling.
[0033] Working principle: When in use, the first step is to install the device at the desired location, and then place the filled can on the placement table 211, and clamp the can with the spring clamping rod 212 to ensure the stability of the can during filling. The second step is to lift the protective shell 224 through the lifting spindle 223 to facilitate the filling operation. At the same time, the can is shielded and protected by the protective shell 224 during filling to prevent explosion and improve the safety of the filling operation. At the same time, the temperature sensor 233 is used to detect the can during filling. When the temperature of the can is detected to be abnormal, the signal is transmitted to the electromagnetic control valve 232 to close the electromagnetic control valve 232, or reduce the filling speed to avoid the rapid increase of pressure. The temperature rises abnormally, causing an explosion. The third step is to connect the filling port 34 to the tank body for filling. The spring connecting column 32 provides supporting pressure to the filling port 34 to ensure the stability of the filling. The pressure in the tank body is detected by the pressure sensor 31 during filling. After checking that the pressure reaches a certain threshold, the electromagnetic control valve 232 is controlled to close to avoid excessive filling pressure. The fourth step is to seal the filling port 34 during filling through the sealing protective sleeve 35 to prevent leakage during filling. At the same time, the sealing protective sleeve 35 will be subjected to an upward thrust to facilitate the pressure in the detection tube, and when the pressure in the tank is high, the sealing protective sleeve 35 will be pushed up to relieve pressure and ensure the safety of filling. In this way, the use of an intelligent temperature-controlled explosion-proof filling machine is completed.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent temperature-controlled explosion-proof filling machine, comprising a device body (1) and a filling mechanism (2), characterized in that: A filling mechanism (2) is arranged above the device body (1); The canning mechanism (2) comprises a fixing component (21), a protection component (22) and a temperature detection component (23); the fixing component (21) is installed on the top of the device body (1); the protection component (22) is arranged above the fixing component (21); and the temperature detection component (23) is arranged above the protection component (22).
2. The intelligent temperature-controlled explosion-proof filling machine according to claim 1, characterized in that: The fixing assembly (21) comprises a placement platform (211), a spring clamping rod (212) and a clamping plate (213); the placement platform (211) is arranged at the top of the device body (1); the spring clamping rod (212) is installed on the inner side of the placement platform (211); and the inner side slot of the spring clamping rod (212) is connected to the clamping plate (213).
3. The intelligent temperature-controlled explosion-proof filling machine according to claim 1, characterized in that: The protective component (22) comprises a fixing frame (221), a lifting control console (222), a lifting spindle (223) and a protective shell (224); the fixing frame (221) is welded to the rear end of the device body (1); the lifting control console (222) is installed above the fixing frame (221); the lifting spindle (223) is arranged at the bottom end of the lifting control console (222); and the bottom end of the lifting spindle (223) is fixedly connected to the protective shell (224).
4. The intelligent temperature-controlled explosion-proof filling machine according to claim 3 is characterized in that: The temperature detection component (23) comprises a filling connection pipe (231), an electromagnetic control valve (232) and a temperature sensor (233); the filling connection pipe (231) is installed on the right side of the protective shell (224); the electromagnetic control valve (232) is installed on the inner side of the filling connection pipe (231); the temperature sensor (233) is installed on the front side of the protective shell (224); and the temperature sensor (233) and the electromagnetic control valve (232) are electrically connected.
5. The intelligent temperature-controlled explosion-proof filling machine according to claim 3 is characterized in that: A pressure relief protection assembly (3) is arranged on the inner side of the protective shell (224), and the pressure relief protection assembly (3) comprises a pressure sensor (31), a spring connecting column (32), a filling connecting frame (33), a filling port (34), a sealing protective sleeve (35) and a pressure relief port (36). A pressure sensor (31) is installed at the inner center of the protective shell (224), and the pressure sensor (31) is electrically connected to the electromagnetic control valve (232).
6. The intelligent temperature-controlled explosion-proof filling machine according to claim 5, characterized in that: A spring connection column (32) is installed at the bottom end of the pressure sensor (31), a filling connection frame (33) is fixedly connected to the bottom end of the spring connection column (32), and a filling port (34) is installed at the bottom end of the filling connection frame (33).
7. The intelligent temperature-controlled explosion-proof filling machine according to claim 6, characterized in that: A sealing protective sleeve (35) is arranged on the outer side of the filling port (34), and a pressure relief port (36) is opened on the surface of the sealing protective sleeve (35).
Citation Information
Patent Citations
Anti-explosion filling machine capable of automatically charging nitrogen
CN219507623U