Feeding and discharging device for heat treatment of powder metallurgy timing gear

By designing a loading and unloading device for powder metallurgy timing gear, the combination of electric cylinders, push rods, sliders, median shafts and shift racks is used to solve the problems of low automation and long stroke in the prior art, and achieve more efficient loading and unloading operations.

CN222948421UActive Publication Date: 2025-06-06YANGZHOU PAIDE POWDER-METALLURGY CO LTD
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Patent Information

Application Number
CN202421811277.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-06
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing powder metallurgy timing gear loading and unloading device has low degree of automation and long loading and unloading strokes, resulting in slow loading and unloading speed.

Method used

A loading and unloading device including a main frame, an electric cylinder, a push rod, a slider, a central shaft, a rear baffle and a shift rack are designed. The push rod is driven up or down through the electric cylinder, and the slider drives the mid-axis to rotate, and the shift gear meshs with the rack to realize the adsorption and transfer of materials.

Benefits of technology

It significantly improves the degree of automation and efficiency of loading and unloading, shortens the loading and unloading stroke, and improves the operating speed of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of powder metallurgy equipment, in particular to a feeding and discharging device for heat treatment of powder metallurgy timing gears, which comprises a main frame, an electric cylinder and a push rod, the electric cylinder is arranged at the lower end of the main frame, and the push rod is arranged at the upper end of the electric cylinder. By arranging the sliding block, the middle-position shaft, the rear baffle and the turning rack, an operator controls the electric air cylinder through an external control unit when the equipment carries out feeding and discharging operation, the operator places fed and discharged materials at proper positions on the upper side and the lower side of the middle-position shaft and then starts the electric air cylinder, and the electric air cylinder applies pressure upwards through the push rod; the sliding block slides upwards through the limiting sliding rod after being pressed, the sliding block drives the middle-position shaft to move in the same direction, the turning gear on the periphery of the rear end of the middle-position shaft makes contact with the turning rack in the upward moving process, the middle-position shaft is driven to rotate through meshing of tooth grooves, and the automation degree of feeding and discharging can be greatly improved through the equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder metallurgy equipment, in particular to a loading and unloading device for heat treatment of powder metallurgy timing gears. Background Art

[0002] Powder metallurgy is a process technology that produces metal powder or uses metal powder (or a mixture of metal powder and non-metallic powder) as raw material, and then forms and sinters it to manufacture metal materials, composite materials and various types of products. Timing gears are gears that play a role in time scale positioning in mechanical devices to complete related control functions. Timing gears are produced using powder metallurgy technology, and the loading and unloading steps are mostly carried out using special loading and unloading devices.

[0003] The prior art has the following deficiencies: the prior art "A gear normalizing automatic loading and unloading device" with publication number CN113699328A "comprises a fixed steel frame, a fixed lifting ring and a feed plate, the top of the fixed steel frame is welded and fixed with a fixed lifting ring, the feed plate, the unloading plate and the baffle plate are welded and fixed inside the fixed steel frame, and the upper limit sliding connection of the fixed steel frame is connected with a first connecting plate and a second connecting plate";

[0004] The above structure can lift and unload the gears on each placement plate under the support of the second connecting plate, thereby automatically and stably completing the automatic loading and unloading of the gears. However, the automatic loading and unloading stroke of this structure is long, the degree of automation is low, and the loading and unloading speed is slow. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a loading and unloading device for heat treatment of powder metallurgy timing gears, which solves the current problems of low automation and long loading and unloading strokes.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a loading and unloading device for heat treatment of powder metallurgy timing gears, comprising a main frame, an electric cylinder, and a push rod, wherein the electric cylinder is arranged at the lower end of the main frame, and the push rod is arranged at the upper end of the electric cylinder;

[0007] A median axis is also provided in the middle of the main frame, a rear baffle is provided at the rear end of the main frame, and a direction-changing rack is provided on the inner end surface of the rear baffle;

[0008] The center shaft further comprises a direction-changing gear and an adsorption mechanism. The direction-changing gear is fixedly connected to the periphery of the rear end of the center shaft. The adsorption mechanism is laterally fixedly connected to the side end of the center shaft and extends outward.

[0009] As a preferred technical solution of the utility model, the main frame also includes a limiting slide rod and a sliding block. The limiting slide rod is fixedly installed on the inner end surface of the main frame and is vertically distributed up and down. The sliding block is penetrated by the limiting slide rod and has a sliding connection relationship between the limiting slide rod.

[0010] As a preferred technical solution of the utility model, the median axis passes through the slider horizontally, and a bearing structure is present at a position connected to the inside of the slider, and the median axis establishes a movable connection with the slider through the bearing structure.

[0011] As a preferred technical solution of the utility model, the bottom of the push rod passes through the lower end of the main frame and establishes a movable connection with the electric cylinder, and the bottom end of the slider is fixedly connected to the top of the push rod.

[0012] As a preferred technical solution of the utility model, the adsorption mechanism is pre-adjusted so that when the direction-changing gear is at the maximum stroke positions at the upper and lower ends of the direction-changing rack, it is in a vertical upward state and a vertical downward state respectively.

[0013] As a preferred technical solution of the utility model, the adsorption method of the adsorption mechanism is not limited and can be customized according to actual needs.

[0014] As a preferred technical solution of the utility model, the rear baffle is movably connected to the rear end of the main frame through a bolt-like structure, and the middle part thereof is hollowed out, and strip-shaped reserved grooves are provided at the upper and lower sides of the direction-changing gear.

[0015] Compared with the prior art, the utility model provides a loading and unloading device for heat treatment of powder metallurgy timing gears, which has the following beneficial effects:

[0016] The loading and unloading device for heat treatment of powder metallurgy timing gears is provided with a slider, a center shaft, a rear baffle and a direction-changing rack. When the device is loading and unloading, the operator controls the electric cylinder through an external control unit. The operator places the loading and unloading materials at appropriate positions on the upper and lower sides of the center shaft and then starts the electric cylinder. The electric cylinder applies pressure upward through a push rod. After the slider is pressed, it slides upward through a limit slide bar. The slider drives the center shaft to move in the same direction. The direction-changing gear on the outer periphery of the rear end of the center shaft contacts the direction-changing rack during the upward movement. The center shaft is driven to rotate through the meshing of the tooth grooves until the slider moves When the stroke reaches the maximum, the adsorption mechanism points vertically upward and adsorbs the material placed above, and then the electric cylinder resets the push rod, which pulls the slider downward until the slider reaches the maximum stroke downward. The median axis and the adsorption mechanism rotate through the contact between the changing gear and the changing rack. At this time, the adsorption mechanism points vertically downward, and the material transfer is completed after the adsorption stops. The working principle of loading and unloading is the same, and you only need to repeat the above steps in reverse. Through the above steps, the equipment can not only greatly improve the degree of automation of loading and unloading, but also significantly improve the efficiency of loading and unloading operations compared to the existing loading and unloading structure with a longer stroke. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the rear end structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the front end structure of the utility model when the adsorption mechanism is facing upward;

[0020] Figure 4 It is a schematic diagram of the position of the direction-changing gear when the adsorption mechanism of the utility model is facing upward.

[0021] In the figure: 1. main frame; 101. limit slide bar; 102. slide block; 2. electric cylinder; 3. push rod; 4. middle axis; 401. change direction gear; 402. adsorption mechanism; 5. rear baffle; 6. change direction rack. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4In this embodiment: a loading and unloading device for heat treatment of powder metallurgy timing gears, comprising a main frame 1, an electric cylinder 2, and a push rod 3, wherein the electric cylinder 2 is arranged at the lower end of the main frame 1, the electric cylinder 2 pushes the push rod 3, the push rod 3 is arranged at the upper end of the electric cylinder 2, and the push rod 3 lifts the slider 102;

[0024] A median shaft 4 is also provided in the middle of the main frame 1, and the median shaft 4 carries the installation of the adsorption mechanism 402. A rear baffle 5 is provided at the rear end of the main frame 1, and the rear baffle 5 carries the installation of the direction-changing rack 6. The inner end surface of the rear baffle 5 is provided with a direction-changing rack 6, and the direction-changing rack 6 contacts the direction-changing gear 401 to rotate the median shaft 4.

[0025] The center shaft 4 further includes a direction-changing gear 401 and an adsorption mechanism 402 . The direction-changing gear 401 is fixedly connected to the periphery of the rear end of the center shaft 4 . The adsorption mechanism 402 is laterally fixedly connected to the side end of the center shaft 4 and extends outward.

[0026] In this embodiment, the main frame 1 further includes a limit slide bar 101 and a slider 102. The limit slide bar 101 is fixedly mounted on the inner end surface of the main frame 1 and is vertically distributed up and down. The slider 102 is penetrated by the limit slide bar 101 and has a sliding connection relationship with the limit slide bar 101. The median axis 4 penetrates the slider 102 horizontally, and a bearing structure exists at the position connected to the inside of the slider 102. The median axis 4 establishes a movable connection relationship with the slider 102 through the bearing structure.

[0027] Specifically, by providing a bearing structure inside the position where the middle shaft 4 is connected to the slider 102, the middle shaft 4 can rotate more smoothly.

[0028] In this embodiment, the bottom of the push rod 3 passes through the lower end of the main frame 1 and is movably connected to the electric cylinder 2. The bottom end of the slider 102 is fixedly connected to the top of the push rod 3. The adsorption mechanism 402 is pre-debugged so that when the direction-changing gear 401 is at the maximum stroke position at the upper and lower ends of the direction-changing rack 6, it is in a vertical upward state and a vertical downward state respectively.

[0029] Specifically, the adsorption mechanism 402 facing vertically upward or vertically downward is more suitable for loading and unloading operations;

[0030] In this embodiment, the adsorption method of the adsorption mechanism 402 is not limited and can be customized according to actual needs; the rear baffle 5 is movably connected to the rear end of the main frame 1 through a bolt-like structure, and the middle part is hollowed out, and strip-shaped reserved grooves are opened on the upper and lower sides of the changing gear 401.

[0031] The working principle and use process of the utility model are as follows: when the equipment is loading and unloading, the operator controls the electric cylinder 2 through the external control unit. The operator places the loading and unloading materials at appropriate positions on the upper and lower sides of the center axis 4 and then starts the electric cylinder 2. The electric cylinder 2 applies pressure upward through the push rod 3. After the slider 102 is pressed, it slides upward through the limit slider 101. The slider 102 drives the center axis 4 to move in the same direction. The direction-changing gear 401 on the outer periphery of the rear end of the center axis 4 contacts the direction-changing rack 6 during the upward movement, and the meshing of the tooth grooves makes the center axis 4 move in the same direction. The center axis 4 is driven to rotate until the slider 102 moves to the maximum stroke. At this time, the adsorption mechanism 402 is vertically upward and adsorbs the material placed above. Then the electric cylinder 2 resets the push rod 3, and the push rod 3 pulls the slider 102 downward until the slider 102 reaches the maximum stroke downward. The center axis 4 and the adsorption mechanism 402 rotate through the contact between the changing gear 401 and the changing rack 6. At this time, the adsorption mechanism 402 is vertically downward, and the material transfer is completed after the adsorption stops. The working principle of loading and unloading is the same, and only the above steps need to be repeated in reverse.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A loading and unloading device for heat treatment of powder metallurgy timing gears, comprising a main frame (1), an electric cylinder (2), and a push rod (3), wherein the electric cylinder (2) is arranged at the lower end of the main frame (1), and the push rod (3) is arranged at the upper end of the electric cylinder (2), characterized in that: A median axis (4) is also provided in the middle of the main frame (1), a rear baffle (5) is provided at the rear end of the main frame (1), and a direction-changing rack (6) is provided on the inner end surface of the rear baffle (5); The center shaft (4) further comprises a direction-changing gear (401) and an adsorption mechanism (402), wherein the direction-changing gear (401) is fixedly connected to the outer periphery of the rear end of the center shaft (4), and the adsorption mechanism (402) is laterally fixedly connected to the side end of the center shaft (4) and extends outward.

2. The loading and unloading device for heat treatment of powder metallurgy timing gears according to claim 1, characterized in that: The main frame (1) further comprises a limiting sliding rod (101) and a sliding block (102); the limiting sliding rod (101) is fixedly mounted on the inner end surface of the main frame (1) and is vertically distributed up and down; the sliding block (102) is penetrated by the limiting sliding rod (101) and has a sliding connection relationship with the limiting sliding rod (101).

3. The loading and unloading device for heat treatment of powder metallurgy timing gears according to claim 1 is characterized in that: The median axis (4) passes through the slider (102) transversely, and a bearing structure is provided at a position connected to the inside of the slider (102). The median axis (4) establishes a movable connection relationship with the slider (102) through the bearing structure.

4. The loading and unloading device for heat treatment of powder metallurgy timing gears according to claim 2, characterized in that: The bottom of the push rod (3) passes through the lower end of the main frame (1) and is movably connected to the electric cylinder (2); the bottom end of the slider (102) is fixedly connected to the top of the push rod (3).

5. The loading and unloading device for heat treatment of powder metallurgy timing gears according to claim 1, characterized in that: The adsorption mechanism (402) is pre-adjusted so that when the direction-changing gear (401) is at the maximum travel position at the upper and lower ends of the direction-changing rack (6), it is in a vertical upward state and a vertical downward state respectively.

6. The loading and unloading device for heat treatment of powder metallurgy timing gears according to claim 1, characterized in that: There is no restriction on the adsorption method of the adsorption mechanism (402), and it can be customized and selected according to actual needs.

7. The loading and unloading device for heat treatment of powder metallurgy timing gears according to claim 1, characterized in that: The rear baffle (5) is movably connected to the rear end of the main frame (1) via a bolt-like structure, and the middle part thereof is hollowed out, and strip-shaped reserved grooves are provided at the upper and lower sides of the direction-changing gear (401).

Citation Information

Patent Citations

  • Automatic feeding and discharging device for gear normalizing

    CN113699328A