Nylon filament soaking device
By using the lower brush roller and the upper brush roller in the nylon filament soaking device to remove impurities, and combining the water extrusion roller and the heating plate to achieve rapid drying, the problems of high operating strength and inconvenient drying of the existing device are solved, and fiber quality and production efficiency are improved.
Patent Information
- Application Number
- CN202422068127.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing nylon filament soaking device has high operating strength, resulting in uneven soaking and inconvenient drying treatment, which affects production efficiency.
A nylon filament soaking device is designed, using a lower brush roller and an upper brush roller to remove impurities, and combining a water extrusion roller and a heating plate to achieve rapid drying.
By removing impurities, the quality of the fibers and dye uniformity are improved, and rapid drying simplifies the subsequent processing process and improves production efficiency.
Smart Images

Figure CN222948629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textiles, in particular to a nylon filament soaking device. Background Art
[0002] Nylon filament is a synthetic fiber filament made of polyamide material. It has excellent strength, which makes the textiles made from it strong and durable, able to withstand greater tension and wear, and suitable for making products with high strength requirements. Secondly, the wear resistance of nylon filament is also quite good. It can still maintain good performance under frequent use and friction. In addition, it has good elasticity and can stretch and restore its original shape to a certain extent, providing better fit and comfort for clothing. Due to these characteristics of nylon filament, it is widely used in the textile industry, covering clothing, home textiles, industrial fabrics and other fields.
[0003] In the nylon production process, soaking is required to improve the dyeing performance of nylon filaments and enhance their softness and toughness. However, the existing soaking device usually places the nylon filaments directly in a soaking tank, and personnel press and stir them. The work intensity of the personnel is relatively high in this process. In addition, the above-mentioned soaking method easily causes the nylon filaments to fold together, resulting in uneven soaking, and it is not convenient to dry the nylon filaments after soaking. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a nylon filament soaking device is proposed. The impurities attached to the surface of the nylon filaments are removed by cooperating with the lower brush roller and the upper brush roller, thereby improving the quality of the nylon filaments. The soaked nylon filaments are quickly dried by the water squeezing roller and the heating plate, which facilitates the subsequent processing procedures and improves the production efficiency.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A nylon filament soaking device comprises a soaking tank, a front end of the soaking tank is fixedly connected to a servo motor, a lower brush roller is rotatably connected to the lower side of the inner wall of the soaking tank, the front end of the lower brush roller is fixedly connected to the rear end of a driving shaft of the servo motor, the rear end of the lower brush roller is fixedly connected to a driving gear, an upper brush roller is arranged above the lower brush roller, front and rear ends of the upper brush roller are rotatably connected to the inner wall of the soaking tank, the rear end of the upper brush roller is fixedly connected to a driven gear, and the outer wall of the driven gear is meshingly connected to the outer wall of the driving gear.
[0007] Furthermore, both left and right ends of the soaking pool are fixedly connected with fixed plates, the top of the fixed plates are fixedly connected with support frames, the top of the support frames are rotatably connected with round sticks, and a first positioning roller is arranged on the left side of the top of the soaking pool.
[0008] Furthermore, a U-shaped plate is fixedly connected to the right side of the upper end of the soaking pool, a rotating rod is rotatably connected to the top inner wall of the U-shaped plate, and a first bevel gear is fixedly connected to both the left and right sides of the rotating rod.
[0009] Furthermore, the inner walls on both sides of the U-shaped plate are rotatably connected with bidirectional screws, the top ends of the bidirectional screws are fixedly connected with second bevel gears, and the outer walls of the second bevel gears are meshingly connected to the outer walls of the first bevel gears.
[0010] Furthermore, the outer walls of the bidirectional screws are threadedly connected with movable blocks, and the opposite ends of the movable blocks are rotatably connected with water squeezing rollers.
[0011] Furthermore, a heating plate is arranged on the right side of the squeezing roller, and the front and rear ends of the heating plate are fixedly connected to the inner side of the U-shaped plate.
[0012] Furthermore, the right end of the rotating rod is fixedly connected with a rotating handle.
[0013] Furthermore, a second guide roller is provided at the middle of the right end of the U-shaped plate.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, impurities on the surface of nylon filaments are removed by the cooperation of a servo motor, a lower brush roller, a driving gear, an upper brush roller and a driven gear. Removing impurities can make the quality of the filaments more stable and reliable. The nylon filaments with impurities removed can better absorb dyes, and the dyed colors are brighter and more uniform, thereby improving the aesthetics of the product.
[0016] 2. In the utility model, the squeezing rollers are adjusted by the cooperation of the rotating rod, the rotating handle, the first bevel gear, the bidirectional screw, the second bevel gear, and the movable block, so that the distance between the squeezing rollers can be adjusted according to the needs, thereby improving the applicability of the device. The nylon filaments can be dried quickly by the cooperation of the squeezing rollers and the heating plate, which is convenient for the subsequent processing steps and improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a nylon filament soaking device proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of a driving gear of a nylon filament soaking device proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of a lower brush roller of a nylon filament soaking device proposed by the utility model;
[0020] Figure 4 A schematic diagram of a bidirectional screw of a nylon filament soaking device proposed by the utility model;
[0021] Figure 5 This is a schematic diagram of a heating plate of a nylon filament soaking device proposed by the utility model.
[0022] Legend:
[0023] 1. Soaking tank; 2. Fixed plate; 3. Support frame; 4. Round stick; 5. First positioning roller; 6. Servo motor; 7. Lower brush roller; 8. Driving gear; 9. Upper brush roller; 10. Driven gear; 11. U-shaped plate; 12. Rotating rod; 13. Rotating handle; 14. First bevel gear; 15. Bidirectional screw; 16. Second bevel gear; 17. Movable block; 18. Water squeezing roller; 19. Heating plate; 20. Second guide roller. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1 , Figure 2 and Figure 3 The utility model provides an embodiment: a nylon filament soaking device, comprising a soaking tank 1, a lower brush roller 7 is rotatably connected to the lower side of the inner wall, the front end of the lower brush roller 7 is fixedly connected to the rear end of the driving shaft of the servo motor 6, the rear end of the lower brush roller 7 is fixedly connected to a driving gear 8, an upper brush roller 9 is arranged above the lower brush roller 7, the front and rear ends of the upper brush roller 9 are rotatably connected to the inner wall of the soaking tank 1, the rear end of the upper brush roller 9 is fixedly connected to a driven gear 10, the outer wall of the driven gear 10 is meshedly connected to the outer wall of the driving gear 8, the left and right ends of the soaking tank 1 are fixedly connected to a fixed plate 2, the top of the fixed plate 2 is fixedly connected to a support frame 3, the top of the support frame 3 is rotatably connected to a round stick 4, and a first positioning roller 5 is arranged on the left side of the top of the soaking tank 1.
[0026] Specifically, soaking liquid is injected into the soaking tank 1 to submerge the upper brush roller 9, so that the nylon filaments can be completely immersed in the soaking liquid, and the servo motor 6 is started. The servo motor 6 drives the lower brush roller 7 and the driving gear 8 to rotate, and the driving gear 8 cooperates with the driven gear 10 to drive the upper brush roller 9 to rotate. The lower brush roller 7 and the upper brush roller 9 cooperate with each other to remove impurities from the nylon filaments passing through them. Removing impurities can make the quality of the filaments more stable and reliable, thereby producing higher quality textiles.
[0027] Reference Figure 4 and Figure 5 A U-shaped plate 11 is fixedly connected to the right side of the upper end of the soaking pool 1, and a rotating rod 12 is rotatably connected to the top inner wall of the U-shaped plate 11. The left and right sides of the rotating rod 12 are fixedly connected to the first bevel gear 14, and the right end of the rotating rod 12 is fixedly connected to a rotating handle 13. The left and right inner walls of the U-shaped plate 11 are rotatably connected to the bidirectional screw 15, and the top of the bidirectional screw 15 is fixedly connected to the second bevel gear 16, and the outer wall of the second bevel gear 16 is meshedly connected to the outer wall of the first bevel gear 14. The outer wall of the bidirectional screw 15 is threadedly connected to a movable block 17, and the opposite end of the movable block 17 is rotatably connected to a water squeezing roller 18.
[0028] Specifically, the rotating handle 13 is rotated, and the rotating handle 13 drives the rotating rod 12 to rotate. The rotating rod 12 drives the first bevel gear 14 to rotate while rotating. The first bevel gear 14 cooperates with the second bevel gear 16 to drive the bidirectional screw 15 to rotate. The rotation of the bidirectional screw 15 drives the movable block 17 to move toward each other and then adjusts the distance between the upper and lower squeezing rollers 18, so that the squeezing rollers 18 can be adjusted according to the thickness of the nylon filaments. Most of the moisture in the nylon filaments can be squeezed out by the squeezing of the squeezing rollers 18, so that they can be dried quickly.
[0029] Reference Figure 5 A heating plate 19 is arranged on the right side of the squeezing roller 18 , and the front and rear ends of the heating plate 19 are fixedly connected to the inner side of the U-shaped plate 11 . A second guide roller 20 is arranged in the middle of the right end of the U-shaped plate 11 .
[0030] Specifically, the nylon filaments from which water has been squeezed out by the squeezing roller 18 pass through the middle of the heating plate 19 for drying. The second guide roller 20 is arranged to cooperate with the squeezing roller 18 to avoid direct contact between the nylon filaments and the inner wall of the heating plate 19, so as to prevent the nylon filaments from being scorched by excessively high temperature of the inner wall of the heating plate 19. The cooperation between the squeezing roller 18 and the heating plate 19 allows the nylon filaments to dry quickly after soaking, which facilitates subsequent processing procedures and improves production efficiency.
[0031] Working principle: When in use, the round stick 4 wrapped with nylon filaments is installed on the support frame 3, and then the nylon filaments are passed through the upper end of the first positioning roller 5, the middle of the lower brush roller 7 and the upper brush roller 9, the middle of the water squeezing roller 18, the middle of the heating plate 19 and the upper side of the second guide roller 20 in sequence, and fixed on another round stick 4, and the round stick 4 is controlled by the motor to rotate slowly, and the servo motor 6 is started to drive the lower brush roller 7 to rotate. The lower brush roller 7 drives the upper brush roller 9 to rotate through the driving gear 8 and the driven gear 10, so as to remove impurities on the surface of the nylon filaments. The nylon filaments are squeezed out by the squeezing roller 18 to squeeze out most of the soaking liquid adsorbed by the filaments, and then dried by the heating plate 19 to achieve rapid drying of the nylon filaments.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A nylon filament soaking device, comprising a soaking tank (1), characterized in that: The front end of the soaking tank (1) is fixedly connected to a servo motor (6), the lower side of the inner wall of the soaking tank (1) is rotatably connected to a lower brush roller (7), the front end of the lower brush roller (7) is fixedly connected to the rear end of a drive shaft of the servo motor (6), the rear end of the lower brush roller (7) is fixedly connected to a driving gear (8), an upper brush roller (9) is arranged above the lower brush roller (7), the front and rear ends of the upper brush roller (9) are rotatably connected to the inner wall of the soaking tank (1), the rear end of the upper brush roller (9) is fixedly connected to a driven gear (10), and the outer wall of the driven gear (10) is meshingly connected to the outer wall of the driving gear (8).
2. A nylon filament soaking device according to claim 1, characterized in that: The left and right ends of the soaking tank (1) are fixedly connected to fixed plates (2), the top of the fixed plates (2) are fixedly connected to support frames (3), the top of the support frames (3) are rotatably connected to round rods (4), and a first positioning roller (5) is provided on the left side of the top of the soaking tank (1).
3. A nylon filament soaking device according to claim 1, characterized in that: A U-shaped plate (11) is fixedly connected to the right side of the upper end of the soaking tank (1), a rotating rod (12) is rotatably connected to the top inner wall of the U-shaped plate (11), and first bevel gears (14) are fixedly connected to the left and right sides of the rotating rod (12).
4. A nylon filament soaking device according to claim 3, characterized in that: The inner walls on both sides of the U-shaped plate (11) are rotatably connected to bidirectional screws (15), the top ends of the bidirectional screws (15) are fixedly connected to second bevel gears (16), and the outer wall of the second bevel gear (16) is meshingly connected to the outer wall of the first bevel gear (14).
5. A nylon filament soaking device according to claim 4, characterized in that: The outer wall of the bidirectional screw (15) is threadedly connected to a movable block (17), and the opposite ends of the movable block (17) are rotatably connected to a water squeezing roller (18).
6. A nylon filament soaking device according to claim 5, characterized in that: A heating plate (19) is provided on the right side of the squeezing roller (18), and the front and rear ends of the heating plate (19) are fixedly connected to the inner side of the U-shaped plate (11).
7. A nylon filament soaking device according to claim 3, characterized in that: The right end of the rotating rod (12) is fixedly connected to a rotating handle (13).
8. The nylon filament soaking device according to claim 6, characterized in that: A second guide roller (20) is provided at the middle of the right end of the U-shaped plate (11).