Fabricated light composite thermal insulation board for building

By pre-embedding of steel bars and setting grooves in lightweight composite insulation boards, combined with the use of prefabricated connecting blocks and fillers, the problems of inconvenience of sheet connection and heat loss are solved, and a more stable and economical connection method is achieved.

CN222949232UActive Publication Date: 2025-06-06四川路航建设工程有限责任公司
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Patent Information

Application Number
CN202420809439.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-06-06
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The connection method of existing lightweight composite insulation boards is inconvenient to install and is not durable, and the joint gaps are prone to heat loss.

Method used

By pre-embedding of stress-bearing and pre-embedded distribution steel bars, and opening grooves in the circumference of the sheet, pre-fabricated connecting blocks are inserted when adjacent sheets are connected, and fills are filled in the grooves to enhance connection stability and fill gaps.

Benefits of technology

It realizes the convenience and stability of sheet connection, reduces heat loss, and reduces engineering costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembly type light composite insulation board for building, which comprises board bodies, when two adjacent board bodies are in butt joint, prefabricated connecting blocks are inserted into two opposite grooves, and the prefabricated connecting blocks are positioned at two butt joint ends of the two adjacent board bodies; a filler is arranged in the filling cavity; one end of the stress connecting steel bar protrudes out of the plate body and is connected to the filler; the two ends of the pre-buried distributed steel bars protrude out of the plate body and are connected to the prefabricated connecting blocks. The utility model relates to the technical field of thermal insulation boards, two light building boards which need to be butted can be quickly spliced into a whole by adopting a connection mode of the prefabricated connecting block and the groove, the installation is convenient and quick, and all gaps are filled by arranging the independent filling thermal insulation board and pouring mortar at the filling cavity at the joint. And meanwhile, a connecting gap between the two heat preservation plates is filled, so that heat loss is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of thermal insulation boards, in particular to an assembled lightweight composite thermal insulation board for construction. Background Art

[0002] Lightweight composite insulation board is a kind of building board commonly used in the current construction field, which has the advantages of light weight and good insulation effect. During the construction process, two lightweight composite insulation boards are often connected to each other by T-bolts or other metal connectors. This method is not convenient to install because it is a mechanical connection method during fixation, and it will increase the cost of the project. At the same time, the connection between the T-bolt or other metal connector and the board is prone to loosening due to aging, which reduces the connection stability between the two boards. Therefore, it is necessary to adopt a connection method that is more convenient to install, stable and reduces costs to replace the current T-bolt or other metal connector connection method. At the same time, due to the docking method of the two existing insulation boards, there will be a connection gap between them, which is prone to cause heat loss. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides an assembled lightweight composite thermal insulation board for construction, which solves the problem that the existing lightweight composite thermal insulation board connection method is laborious to install and cannot withstand long-term use, and causes heat loss at the joint gap.

[0004] To achieve the above object, the utility model is implemented by the following technical scheme: an assembled lightweight composite thermal insulation board for construction, comprising a board body, wherein force-bearing connecting steel bars and pre-embedded distribution steel bars are embedded inside the board body, and grooves are formed in the circumference of the board body;

[0005] Wherein, when two adjacent plate bodies are connected to each other, prefabricated connection blocks are inserted into the two opposite grooves, and the prefabricated connection blocks are located at the two ends of the adjacent plate bodies; a filling cavity is formed in the groove and between the two prefabricated connection blocks, and a filler is arranged in the filling cavity;

[0006] One end of the stress-bearing connecting steel bar protrudes from the plate body and is connected to the filler;

[0007] Both ends of the embedded distribution steel bars protrude from the plate body and are connected to the prefabricated connection blocks.

[0008] Preferably, the parts of the embedded distribution steel bars protruding from the plate body are located on both sides of the parts of the force-bearing connection steel bars protruding from the plate body;

[0009] One end of the force-bearing connecting steel bar protrudes from the plate body and extends out of the groove and is inserted into the filling cavity; the part of the embedded distribution steel bar protruding from the plate body is formed in the groove.

[0010] Preferably, the embedded distributed steel bars include a rod body and a steel bar insertion section protruding from a main body of the plate; a hole is pre-opened on the prefabricated connecting block, and the steel bar insertion section is inserted into the hole.

[0011] Preferably, the load-bearing connecting steel bars include a steel bar embedded portion embedded in the plate body and a steel bar connecting section extending out of the plate body, and the steel bar connecting sections in two adjacent plate bodies are staggered or relatively arranged on the filler.

[0012] Preferably, the filler includes a cast body filled in the filling cavity and a filling insulation board, and the filling insulation board is limited by the steel bar connecting section and fixed in the cast body.

[0013] Preferably, the embedded steel bar portion includes an embedded steel bar section;

[0014] The pre-embedded section of the reinforcement rod is connected to the reinforcement rod connecting section by bending through the bending section, or the pre-embedded section of the reinforcement rod is directly connected to the reinforcement rod connecting section.

[0015] Preferably, when the embedded steel bar section is connected to the steel bar connecting section by bending the bending section, the steel bar connecting sections in two adjacent plate bodies are staggered with each other, and the staggered steel bar connecting sections are sandwiched to fill the insulation board.

[0016] Preferably, when the embedded steel bar section is directly connected to the steel bar connecting section, the steel bar connecting sections in two adjacent plate bodies are arranged opposite to each other, and the oppositely arranged steel bar connecting sections are inserted into the filling insulation board.

[0017] Preferably, the outer side of the filling cavity is sealed with a covering plate, and through holes are opened in the upper and lower parts of the covering plate; the outer wall surface of the covering plate is flush with the outer wall surfaces of two adjacent plate bodies.

[0018] Preferably, external insulation boards are fixed to both the inner and outer surfaces of the board body.

[0019] Beneficial effects of the utility model:

[0020] By using the assembled lightweight composite insulation board for construction provided by the utility model, compared with the prior art, the connection method of prefabricated connection blocks and grooves can quickly splice two lightweight building boards that need to be butted into one, which is convenient and quick to install, and a separate filling insulation board and pouring mortar are set at the filling cavity of the connection to fill all the gaps. The connection stability between the two boards is strengthened. At the same time, the connection gap between the two insulation boards is filled, which greatly reduces heat loss and reduces the cost of the project. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is the main view of the plate body of the utility model;

[0022] Figure 2 This is a front view of two adjacent plate bodies of the utility model being butted up and down for installation;

[0023] Figure 3 This is the appearance diagram of the upper and lower butt-jointed installation of two adjacent plate bodies of the utility model;

[0024] Figure 4 This is a front view of two adjacent plate bodies of the utility model being butt-jointed and installed left and right;

[0025] Figure 5 This is the appearance diagram of two adjacent plate bodies of the utility model being butted together and installed on the left and right sides;

[0026] Figure 6 This is a schematic diagram of the interlaced arrangement of the steel bar connection sections of two adjacent plate bodies of the utility model;

[0027] Figure 7 It is a schematic diagram of the relative arrangement of the steel bar connecting sections of two adjacent plate bodies of the utility model;

[0028] Figure 8 It is a schematic diagram of arranging a prefabricated connection block in a groove after two adjacent plate bodies are butt-jointed in the utility model.

[0029] Description of reference numerals in the figures

[0030] 1. Plate body, 2. Load-bearing connecting steel bars, 21. Steel bar connecting section, 22. Bending section, 23. Steel bar embedded section, 3. Embedded distribution steel bars, 31. Steel bar insertion section, 4. Grooves, 5. Prefabricated connecting blocks, 6. Filling insulation board, 7. Covering board, 8. Filling cavity, 9. External insulation board. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. As long as the effect of the utility model can be exerted, various changes can be made to the implementation scheme.

[0032] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.

[0033] Reference Figure 1-8 An assembled lightweight composite thermal insulation board for construction according to this implementation scheme is described.

[0034] The existing lightweight composite thermal insulation board includes a board body 1, in which horizontally and vertically staggered force-bearing connecting steel bars 2 and embedded distribution steel bars 3 are pre-embedded, and connecting grooves are respectively provided at the top and bottom of the board body 1. When connecting, rivets or T-bolts are fixed in the connecting grooves to form a connection between two adjacent board bodies 1.

[0035] In this embodiment, the outer insulation board 9 is fixed to the inner and outer surfaces of the board body 1 to form a composite board, and the board has insulation and certain sound insulation functions. The outer insulation board 9 is fixed to the board body 1 through a fixed connector. The fixed connector is a rod body, and the two ends of the rod body are respectively connected to the outer insulation board 9 and the board body; wherein, the end connected to the board body 1 is a threaded structure; the end connected to the outer insulation board 9 passes through the outer insulation board 9 and is fixed to the board body 1 through a nut and a gasket.

[0036] The plate body 1 is provided with grooves 4 in the circumference; when two adjacent plate bodies 1 are butted against each other, prefabricated connection blocks 5 are inserted into the two opposite grooves 4, and the prefabricated connection blocks 5 fit with the wall surface of the grooves 4. When set, the prefabricated connection blocks 5 are located at the two ends of the adjacent plate bodies 1 that are butted against each other, forming a two-point support; a filling cavity 8 is formed in the groove 4 and between the two prefabricated connection blocks 5, and a filler is arranged in the filling cavity 8; the filler includes a cast body and a filling insulation board 6 filled in the filling cavity 8, and the filling insulation board 6 is fixed in the cast body by the steel bar connecting section 21, and the cast body is a building mortar. After casting, the filling insulation board 6 is limited in the filling cavity 8, and the filling cavity 8 is filled with building mortar for construction, and the building mortar contacts the steel bar connecting section 21 and the gaps around the prefabricated connection blocks 5, so that the two adjacent plate bodies 1 are completely fixed against each other, and the butt joint has a heat preservation function to reduce heat loss.

[0037] The outer side of the filling cavity 8 is blocked by a cover plate 7, and through holes are opened in the upper and lower parts of the cover plate 7; the outer wall surface of the cover plate 7 is flush with the outer wall surfaces of the two adjacent plate bodies 1. In the specific implementation process, the filling cavity 8 is blocked by the cover plate 7 before pouring the building mortar, and the slurry delivery pipeline is connected to the through hole at the bottom of the cover plate 7 to carry out the slurry delivery operation. When the slurry flows out from the upper through hole, it means that the filling cavity 8 has been filled. At this time, the upper through hole is blocked. When the mortar overflows from the top, the slurry delivery operation is stopped, and the lower through hole is blocked.

[0038] In order to improve the connection fixation, one end of the stress-bearing connecting steel bar 2 protrudes from the plate body 1 and is connected to the filler; both ends of the embedded distribution steel bar 3 protrude from the plate body 1 and are connected to the prefabricated connection block 5. The part of the embedded distribution steel bar 3 protruding from the plate body 1 is located on both sides of the part of the stress-bearing connecting steel bar 2 protruding from the plate body 1; one end of the stress-bearing connecting steel bar 2 protruding from the plate body 1 extends out of the groove 4 and is inserted into the filling cavity 8; the part of the embedded distribution steel bar 3 protruding from the plate body 1 is formed in the groove 4. The above arrangement can improve the connection fixation between the plate body 1 and the filler and the prefabricated connection block 5.

[0039] Specifically, the embedded distribution steel bar 3 includes a rod body and a steel bar insertion section 31 protruding from the plate body 1; the prefabricated connection block 5 is pre-opened with an opening, and the steel bar insertion section 31 is inserted into the opening. The opening and the steel bar insertion section 31 achieve a pre-fixing effect when the two opposite plate bodies are butt-jointed.

[0040] The force-bearing connecting steel bars 2 include a steel bar embedded portion embedded in the plate body 1 and a steel bar connecting section 21 extending out of the plate body 1. The steel bar connecting sections 21 in two adjacent plate bodies 1 are staggered or relatively arranged on the filler.

[0041] The embedded steel bar portion includes an embedded steel bar section 23 ; the embedded steel bar section 23 is connected to the steel bar connecting section 21 by bending through the bending section 22 , or the embedded steel bar section 23 is directly connected to the steel bar connecting section 21 .

[0042] It should be noted that when the pre-embedded steel bar portion has a curved section 22, the curved sections 22 at both ends of the plate body 1 need to be bent in opposite directions so that when two adjacent plate bodies 1 are butted, the steel bar connecting sections 21 can be staggered through the curved sections 22. When the pre-embedded steel bar portion does not have a curved section 22, the pre-embedded steel bar section 23 is directly connected to the steel bar connecting section 21, that is, it is an integral steel bar, and the steel bar connecting sections 21 of two adjacent plate bodies 1 are opposite.

[0043] like Figure 6As shown, when the embedded steel bar section 23 is connected to the steel bar connecting section 21 by bending the bending section 22, the steel bar connecting sections 21 in the two adjacent plate bodies 1 are staggered, and the staggered steel bar connecting sections 21 sandwich the filling insulation board 6. It should be noted that the filling insulation board 6 is inserted between the two staggered steel bar connecting sections 21 and clamped by the two steel bar connecting sections 21. The main purpose is that when pouring mortar, the filling insulation board 6 will not be displaced by the impact of the mortar, ensuring that the filling insulation board 6 can be in a preset position, avoiding the occurrence of a high heat loss rate at the connection gap between the two adjacent plate bodies 1 due to the displacement of the filling insulation board 6.

[0044] like Figure 7 As shown, when the embedded steel bar section 23 is directly connected to the steel bar connecting section 21, the steel bar connecting sections 21 in the two adjacent plate bodies 1 are arranged opposite to each other, and the oppositely arranged steel bar connecting sections 21 are inserted into the filling insulation board 6. This method simplifies the processing and construction steps of the force-bearing connecting steel bars 2. When connecting, the two opposite force-bearing connecting steel bars 2 need to be inserted into the filling insulation board 6 to fix the filling insulation board 6, so as to avoid the displacement of the filling insulation board 6 and ensure that the filling insulation board 6 can be in the preset position.

[0045] Working principle: When two plate bodies 1 are butt-jointed, there are two situations: upper and lower butt-jointed and left and right butt-jointed. Since the groove 4 is circumferentially opened on the plate body 1, and the force-bearing connecting steel bars 2 and the embedded distribution steel bars 3 are also arranged in the body 1 in a horizontally and vertically staggered manner, and are all protruding, the connection method used in upper and lower butt-jointed or left and right butt-jointed is the same construction method, which specifically includes:

[0046] When connecting, two adjacent plate bodies 1 are arranged opposite to each other, and prefabricated connection blocks 5 are placed at both ends of the relative joints. It should be noted that at this time, the steel bar insertion section 31 of the embedded distribution steel bar 3 needs to be inserted into the reserved opening of the prefabricated connection block 5; then the filling insulation board 6 is placed into the filling cavity 8 between the two prefabricated connection blocks 5, and the filling insulation board 6 is fixed by the steel bar connection section 21 (fixed by clamping or insertion); at this time, the cover plate 7 on both sides of the filling cavity 8 is covered to form a relatively closed cavity of the filling cavity 8. The slurry delivery pipeline is connected to the through hole at the bottom of the cover plate 7 for slurry delivery operation. When the slurry flows out from the upper through hole, it means that the filling cavity 8 has been filled. At this time, the upper through hole is blocked. When the mortar is observed to overflow from the top, the slurry delivery operation is stopped, and the lower through hole is blocked.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An assembled lightweight composite thermal insulation board for construction, comprising a board body (1), wherein the board body (1) is pre-embedded with force-bearing connecting steel bars (2) and pre-embedded distribution steel bars (3), characterized in that: The plate body (1) is provided with a groove (4) in the circumferential direction; When two adjacent plate bodies (1) are connected to each other, prefabricated connection blocks (5) are inserted into the two opposite grooves (4), and the prefabricated connection blocks (5) are located at the two opposite ends of the two adjacent plate bodies (1); a filling cavity (8) is formed in the groove (4) and between the two prefabricated connection blocks (5), and a filler is arranged in the filling cavity (8); One end of the force-bearing connecting steel bar (2) protrudes from the plate body (1) and is connected to the filler; Both ends of the embedded distribution steel bars (3) protrude from the plate body (1) and are connected to the prefabricated connection blocks (5).

2. The assembled lightweight composite thermal insulation board for construction according to claim 1, characterized in that: The parts of the embedded distribution steel bars (3) protruding from the plate body (1) are located on both sides of the parts of the force-bearing connection steel bars (2) protruding from the plate body (1); One end of the force-bearing connecting steel bar (2) protruding from the plate body (1) extends out of the groove (4) and is inserted into the filling cavity (8); the part of the embedded distribution steel bar (3) protruding from the plate body (1) is formed in the groove (4).

3. The assembled lightweight composite thermal insulation board for construction according to claim 2, characterized in that: The embedded distribution steel bars (3) comprise a rod body and a steel bar insertion section (31) protruding from the plate body (1); a hole is pre-opened on the prefabricated connection block (5), and the steel bar insertion section (31) is inserted into the hole.

4. The assembled lightweight composite thermal insulation board for construction according to claim 2, characterized in that: The force-bearing connecting steel bars (2) include a steel bar embedded portion embedded in the plate body (1) and a steel bar connecting section (21) extending out of the plate body (1); the steel bar connecting sections (21) in two adjacent plate bodies (1) are staggered or arranged opposite to each other on the filler.

5. The assembled lightweight composite thermal insulation board for construction according to claim 4, characterized in that: The filler comprises a cast body filled in the filling cavity (8) and a filling insulation board (6), wherein the filling insulation board (6) is limited by the steel bar connecting section (21) and fixed in the cast body.

6. The assembled lightweight composite thermal insulation board for construction according to claim 4, characterized in that: The steel bar embedded part comprises a steel bar embedded section (23); The pre-embedded steel bar section (23) is connected to the steel bar connecting section (21) by bending through the bending section (22), or the pre-embedded steel bar section (23) is directly connected to the steel bar connecting section (21).

7. The assembled lightweight composite thermal insulation board for construction according to claim 6, characterized in that: When the embedded steel bar section (23) is connected to the steel bar connection section (21) by bending through the bending section (22), the steel bar connection sections (21) in two adjacent plate bodies (1) are arranged in an interlaced manner, and the interlaced steel bar connection sections (21) are sandwiched and filled with a thermal insulation board (6).

8. The assembled lightweight composite thermal insulation board for construction according to claim 6, characterized in that: When the reinforcing bar embedded section (23) is directly connected to the reinforcing bar connecting section (21), the reinforcing bar connecting sections (21) in two adjacent plate bodies (1) are arranged opposite to each other, and the oppositely arranged reinforcing bar connecting sections (21) are inserted into the filling insulation board (6).

9. The assembled lightweight composite thermal insulation board for construction according to claim 1, characterized in that: The outer side of the filling cavity (8) is sealed with a cover plate (7), and the upper and lower parts of the cover plate (7) are provided with through holes; the outer wall surface of the cover plate (7) is flush with the outer wall surfaces of two adjacent plate bodies (1).

10. The assembled lightweight composite thermal insulation board for construction according to claim 1, characterized in that: External insulation boards (9) are fixed to the inner and outer surfaces of the plate body (1).