Aluminum alloy cable hanging bracket structure in wind power tower drum

By using aluminum alloy material to design the cable hanger structure in the wind power tower, the problems of heavy weight, inconvenient disassembly and poor corrosion resistance of traditional steel hangers are solved, and the effects of lightweight and easy installation, long-term stable operation and reduced maintenance costs are achieved.

CN222950012UActive Publication Date: 2025-06-06SHANDONG HUALV SHARES CO LTD +1
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Patent Information

Application Number
CN202421923256.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-06
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

Traditional steel cable hangers have problems such as heavy self-weight, inconvenient disassembly and transportation, poor corrosion resistance and high maintenance costs in the wind power tower, which are difficult to meet the 20-year use requirements.

Method used

A cable hanger structure in a wind power tower is designed using aluminum alloy material, including four upper beams, multiple connecting longitudinal beams and groove-type connecting cross beams. The frame structure is formed by bolted connections, and connecting reinforcement corners are added to key parts to improve strength and stability.

Benefits of technology

It realizes the characteristics of lightness, easy handling and installation, improves installation efficiency, and operates for a long time and stable manner in harsh environments, reduces maintenance costs, extends service life, and reduces the load on the tower structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum alloy cable hanging bracket structure in a wind power tower drum, which comprises four upper cross beams distributed in a square shape, a plurality of connecting longitudinal beams which are uniformly distributed are connected between the adjacent upper cross beams along the vertical direction, and a plurality of groove-shaped connecting cross beams which are uniformly distributed are arranged at the bottoms of the adjacent upper cross beams along the horizontal direction; connecting reinforcing corner fittings are arranged on the left side and the right side of the connecting position of the connecting longitudinal beam and the upper cross beam, and the connecting reinforcing corner fittings are matched with bolts to fixedly connect the connecting longitudinal beam and the upper cross beam. The upper cross beams and the connecting longitudinal beams are made of the same sectional material, the sectional material is of an axial symmetry structure, T-shaped grooves are formed in the periphery of the sectional material, and the T-shaped grooves are formed in the length direction of the sectional material in a penetrating mode. The aluminum alloy cable hanging bracket structure provided by the utility model not only can meet the functional requirement of the existing structural strength, but also has the characteristics of being light and easy to carry and install, can improve the installation efficiency, and can stably operate for a long time under a severe environment condition.
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Description

Technical Field

[0001] The utility model relates to an aluminum alloy cable hanger structure in a wind power tower, belonging to the technical field of cable hangers. Background Art

[0002] With the continuous development of wind power technology, the height and performance of wind turbine towers are also constantly improving. High tower technology helps to increase the power generation of wind turbines, so the design innovation and structural optimization of wind turbine tower platform technology and accessories inside the tower have received widespread attention. In this context, the design and selection of accessories inside wind turbine towers have become increasingly important. The selection of accessories needs to consider many factors, including strength, safety, stability, durability, and ease of maintenance.

[0003] Among them, the cable hanger is an indispensable part of the accessories in the tower platform. Its main purpose is to provide basic support for the direction and safety of various machine cables on the platform. Although the traditional steel cable hanger has high mechanical properties and high reliability, it has a large deadweight due to its high mass density, which is not conducive to disassembly and transportation. In addition, the corrosion resistance of steel is poor in the wind field environment, and it is difficult to meet the 20-year use requirements, and the maintenance cost during the life cycle is high. As a light metal material, aluminum alloy has a mass density of only one-third of steel, but its strength, stability, durability and other aspects are better than ordinary steel. The entire process of production, manufacturing, processing and transportation of aluminum products is relatively friendly to the environment, and it can be recycled and reused after reaching the service life, making it more in line with the concept of environmental protection and energy conservation and emission reduction. Wind power itself is a way to obtain clean energy. The development of wind power itself is to practice the concept of environmental protection and energy conservation and emission reduction, so aluminum alloy cable hangers that are in line with the concept of environmental protection and energy conservation and emission reduction should be used. Utility Model Content

[0004] In view of the deficiencies in the background technology, the utility model provides an aluminum alloy cable hanger structure in a wind turbine tower, which not only meets the functional requirements of the existing structural strength, but also has the characteristics of being light, easy to carry and install, can improve the installation efficiency, and can operate stably for a long time under harsh environmental conditions.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] An aluminum alloy cable hanger structure in a wind power tower, comprising four upper cross beams distributed in a square shape, the four upper cross beams serving as a frame of the hanger structure, multiple evenly distributed connecting longitudinal beams connecting adjacent upper cross beams in the vertical direction, and multiple evenly distributed groove-shaped connecting cross beams installed at the bottoms of adjacent upper cross beams in the horizontal direction;

[0007] The left and right sides of the connection position between the connecting longitudinal beam and the upper cross beam are provided with connecting reinforcement angle pieces, and the connecting reinforcement angle pieces cooperate with bolts to fix the connecting longitudinal beam and the upper cross beam;

[0008] The upper cross beam and the connecting longitudinal beam adopt the same profile, and the profile is an axisymmetric structure. T-shaped grooves are opened around the profile, and the T-shaped grooves are arranged through the length direction of the profile.

[0009] Furthermore, the connecting longitudinal beam and the upper cross beam, and the upper cross beam and the groove-shaped connecting cross beam are all vertically arranged.

[0010] Furthermore, the cross section of the groove-shaped connecting beam is a U-shaped structure, and a plurality of strip-shaped holes are provided in the middle of the U-shaped bottom.

[0011] Furthermore, the plurality of strip-shaped holes are evenly distributed along the length direction of the groove-shaped connecting beam, and the length direction of the strip-shaped holes is perpendicular to the length direction of the groove-shaped connecting beam.

[0012] Furthermore, a first fixing hole is respectively provided at both ends of the U-shaped bottom, and the first fixing hole is used for passing bolts, and the bolts fix the groove-shaped connecting beam to the bottom of the upper beam.

[0013] Furthermore, a second fixing hole is respectively provided at both ends of the connecting reinforcement angle piece, and the center lines of the two second fixing holes are vertically arranged.

[0014] Furthermore, the upper cross beam, the connecting longitudinal beam, the grooved connecting cross beam and the connecting reinforcing corner pieces are all connected by bolts.

[0015] Compared with the prior art, the utility model has the following advantages after adopting the above technical solution:

[0016] The upper crossbeam and the connecting longitudinal beam in the utility model adopt the same profile, which provides convenient conditions for production and processing, and the profile is an axisymmetric structure. Such structural characteristics facilitate the assembly of parts and components, greatly improving work efficiency; the strip holes on the connecting crossbeam can conveniently fix the direction of the control cable and improve the safety factor. The connecting reinforcement angle piece increases the oblique support in the middle part, effectively improving the strength and stability. This makes the aluminum alloy cable hanger structure stronger, more stable, and more convenient to install and use.

[0017] The utility model provides a new type of cable hanger made of aluminum alloy. Compared with the existing cable hanger structure on the market, the new type of aluminum alloy cable hanger can not only meet the functional requirements of the existing structural strength, but also has a better installation method and improves the installation efficiency. It can be recycled and reused, and the service life is increased, which also plays a good role in reducing the load of the tower structure. With the continuous development of wind power industry technology, the new type of aluminum alloy cable hanger has great advantages;

[0018] The utility model is described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural stereogram of the utility model;

[0020] Figure 2 It is the structural front view of the utility model;

[0021] Figure 3 It is a structural side view of the utility model;

[0022] Figure 4 It is a top view of the structure of the utility model;

[0023] Figure 5 It is a schematic diagram of the structure of the groove-type connecting beam;

[0024] Figure 6 It is a schematic diagram of the node between the upper beam and the grooved connecting beam;

[0025] Figure 7 It is a three-dimensional diagram of the structure connecting the reinforced corner pieces.

[0026] In the figure, 1-upper crossbeam, 11-T-slot; 2-connecting longitudinal beam; 3-slot-type connecting crossbeam, 31-strip-type hole, 32-first fixing hole; 4-connecting reinforcing angle piece, 41-second fixing hole. DETAILED DESCRIPTION

[0027] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.

[0028] like Figure 1-Figure 7 As shown together, the utility model provides an aluminum alloy cable hanger structure in a wind power tower, comprising four upper cross beams 1 distributed in a square shape, the four upper cross beams 1 serving as a frame of the hanger structure, a plurality of evenly distributed connecting longitudinal beams 2 are connected between adjacent upper cross beams 1 in the vertical direction, and a plurality of evenly distributed groove-shaped connecting cross beams 3 are installed at the bottom of adjacent upper cross beams 1 in the horizontal direction.

[0029] The connecting longitudinal beam 2 and the upper cross beam 1 , and the upper cross beam 1 and the groove-shaped connecting cross beam 3 are all arranged vertically.

[0030] The left and right sides of the connection position between the connecting longitudinal beam 2 and the upper cross beam 1 are provided with connecting reinforcement angle pieces 4, and the connecting reinforcement angle pieces 4 cooperate with bolts to fix the connecting longitudinal beam 2 and the upper cross beam 1 together.

[0031] The upper cross beam 1 and the connecting longitudinal beam 2 use the same profile, which provides convenient conditions for production and processing. Such structural features facilitate the assembly of parts and components and greatly improve work efficiency. The profile is an axisymmetric structure, and T-slots 11 are provided on all sides of the profile. The T-slots 11 are set through the length direction of the profile.

[0032] The cross-section of the groove-type connecting beam 3 is a U-shaped structure, and a plurality of strip holes 31 are provided in the middle of the U-shaped bottom. The plurality of strip holes 31 are evenly distributed along the length direction of the groove-type connecting beam 3, and the length direction of the strip holes 31 is perpendicular to the length direction of the groove-type connecting beam 3. The strip holes 31 are used to facilitate fixing the direction of the control cable and improve the safety factor.

[0033] A first fixing hole 32 is respectively provided at both ends of the U-shaped bottom. The first fixing hole 32 is used for passing bolts. The bolts fix the groove-shaped connecting beam 3 to the bottom of the upper beam 1 .

[0034] A second fixing hole 41 is respectively provided at both ends of the connecting and reinforcing angle piece 4, and the center lines of the two second fixing holes 41 are arranged vertically. An oblique support is provided in the middle of the connecting and reinforcing angle piece 4, which effectively improves the strength and stability.

[0035] The upper cross beam 1, the connecting longitudinal beam 2, the grooved connecting cross beam 3 and the connecting reinforcing angle piece 4 in the utility model are all connected by bolts.

[0036] The specific working principle of this utility model:

[0037] The aluminum alloy cable hanger structure uses four upper beams as the frame, connected in the middle by connecting longitudinal beams and connecting reinforcement angle pieces, and then multiple grooved connecting beams are connected to the upper beams at equal distances by bolts. The connecting longitudinal beams and grooved connecting beams can be increased or decreased in number according to the total length and strength structure of the upper beam to achieve the required strength of the cable hanger.

[0038] The upper cross beam and the connecting longitudinal beam use the same profile, which provides convenient conditions for production and processing. Moreover, the profile is an axisymmetric structure. This structural feature facilitates the assembly of parts and greatly improves work efficiency.

[0039] The strip holes on the connecting beam can easily fix the direction of the control cable and improve the safety factor. The connecting reinforcement angle piece increases the diagonal support in the middle part, effectively improving the strength and stability. This makes the aluminum alloy cable hanger structure stronger, more stable, and easier to install and use.

[0040] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.

Claims

1. An aluminum alloy cable hanger structure in a wind power tower, characterized in that: The invention comprises four upper cross beams (1) arranged in a square shape, a plurality of evenly distributed connecting longitudinal beams (2) are connected between adjacent upper cross beams (1) in the vertical direction, and a plurality of evenly distributed groove-shaped connecting cross beams (3) are installed at the bottoms of adjacent upper cross beams (1) in the horizontal direction; connecting reinforcing angle pieces (4) are arranged on both sides of the connection position between the connecting longitudinal beams (2) and the upper cross beams (1), and the connecting reinforcing angle pieces (4) cooperate with bolts to fix the connecting longitudinal beams (2) and the upper cross beams (1); the upper cross beams (1) and the connecting longitudinal beams (2) are made of the same profile, and the profile is an axisymmetric structure, and T-shaped grooves (11) are arranged around the profile, and the T-shaped grooves (11) are arranged to penetrate along the length direction of the profile.

2. The aluminum alloy cable hanger structure in a wind power tower as claimed in claim 1, characterized in that: The connecting longitudinal beam (2) and the upper cross beam (1), and the upper cross beam (1) and the groove-shaped connecting cross beam (3) are all arranged vertically.

3. The aluminum alloy cable hanger structure in a wind power tower as claimed in claim 1, characterized in that: The cross section of the groove-shaped connecting crossbeam (3) is a U-shaped structure, and a plurality of strip-shaped holes (31) are provided in the middle of the U-shaped bottom.

4. The aluminum alloy cable hanger structure in a wind power tower as claimed in claim 3, characterized in that: The plurality of strip-shaped holes (31) are evenly distributed along the length direction of the groove-shaped connecting crossbeam (3), and the length direction of the strip-shaped holes (31) is perpendicular to the length direction of the groove-shaped connecting crossbeam (3).

5. The aluminum alloy cable hanger structure in a wind power tower as claimed in claim 4, characterized in that: A first fixing hole (32) is respectively provided at both ends of the U-shaped bottom, and the first fixing hole (32) is used for passing bolts, and the bolts fix the groove-shaped connecting beam (3) to the bottom of the upper beam (1).

6. The aluminum alloy cable hanger structure in a wind power tower as claimed in claim 1, characterized in that: A second fixing hole (41) is respectively provided at both ends of the connecting reinforcement angle piece (4), and the center lines of the two second fixing holes (41) are arranged vertically.

7. The aluminum alloy cable hanger structure in a wind power tower as claimed in claim 1, characterized in that: The upper cross beam (1), the connecting longitudinal beam (2), the grooved connecting cross beam (3) and the connecting reinforcing angle piece (4) are all connected by bolts.