Fluid control assembly and thermal management system
By designing a fluid control component and a thermal management system with a multi-layered communication port group, the problem of large space occupancy and difficult to meet multi-mode requirements in the existing thermal management system is solved, and the multi-path control and multi-mode requirements are met.
Patent Information
- Application Number
- CN202421709418.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the existing thermal management system, the coordination of multiple control valve components causes the system to occupy a large space and it is difficult to meet the multi-mode needs.
A fluid control assembly is designed, including a housing assembly and a valve core. The side wall portion of the housing assembly is provided with at least two axially spaced communication port groups. The communication port group includes more than or equal to 5 communication ports. The valve core can communicate at least two communication ports to form different flow paths.
Multi-path control of fluid control components is realized to meet the multi-mode needs of thermal management systems, while reducing the space occupied by fluid control components.
Smart Images

Figure CN222950474U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of thermal management technology, and in particular to a fluid control component and a thermal management system. Background Art
[0002] In the actual application scenarios of new energy vehicles, its thermal management system needs to regulate the temperature of the battery pack, powertrain, control module, passenger compartment, etc. As the functions of the thermal management system become increasingly complex, multiple control valve components are required to cooperate to meet the requirements of the thermal management system, resulting in a large space occupied by the thermal management system. Utility Model Content
[0003] The present application provides a fluid control component and a thermal management system, which are convenient for realizing multi-channel control of the fluid control component, convenient for meeting the multi-mode requirements of the thermal management system, and beneficial for reducing the occupied space of the fluid control component.
[0004] The technical solution adopted in the present application provides a fluid control component, which has a valve cavity. The fluid control component includes a shell component and a valve core. The shell component includes a side wall portion, and the side wall portion defines at least a portion of the wall portion of the valve cavity. The side wall portion includes at least two layers of connecting port groups arranged at intervals along the axial direction of the side wall portion, and the connecting port group includes N connecting ports arranged at intervals along the circumferential direction of the side wall portion, where N is a positive integer greater than or equal to 5. At least a portion of the valve core is located in the valve cavity, and the valve core can connect at least two of the connecting ports.
[0005] The fluid control component provided by the technical solution of the present application includes a shell component and a valve core. By arranging at least two layers of axially spaced connecting port groups on the side wall portion of the shell component, and the connecting port group includes greater than or equal to 5 connecting ports spaced apart in the circumferential direction of the side wall portion, the valve core can connect at least two connecting ports, which is beneficial to forming different flow paths between greater than or equal to 10 connecting ports through the valve core, facilitating multi-path control of the fluid control component and meeting the multi-mode requirements of the thermal management system.
[0006] The technical solution adopted in the present application provides a thermal management system, which includes a coolant system, the coolant system includes multiple fluid branches and the above-mentioned fluid control component, the fluid control component has at least ten connecting ports, the fluid branches include a first branch, a second branch, a third branch and a fourth branch, the first branch can dissipate heat with a power battery pack, the second branch can include a condenser, the third branch includes an evaporator, the fourth branch has a first branch that can exchange heat with an electronic control component, a second branch that can exchange heat with a passenger compartment, a third branch that can exchange heat with a motor, and a fourth branch that can exchange heat with an external environment, the first branch, the second branch and the third branch are each connected to the two connecting ports of the fluid control component, the first branch, the second branch, the third branch and the fourth branch are each connected to one connecting port, and the first branch, the second branch and the third branch are each connected to two connecting ports.
[0007] According to the thermal management system provided by the technical solution of the present application, a fluid control component is provided with at least ten connecting ports for connecting with four branches of different heat sources to be exchanged, thereby reducing the number of fluid control components in the thermal management system, making the system connection relatively simple, and simplifying the thermal management system. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 A schematic diagram of a partial three-dimensional structure of a fluid control assembly provided in one embodiment of the present application;
[0009] Figure 2 for Figure 1 A schematic diagram of the front structure of a fluid control assembly shown in FIG.
[0010] Figure 3 for Figure 2 A schematic diagram of a cross-sectional structure of a fluid control component along the AA direction is shown in FIG.
[0011] Figure 4 for Figure 2 A schematic diagram of a cross-sectional structure of a fluid control component along the BB direction is shown in FIG.
[0012] Figure 5 for Figure 2 A schematic diagram of a cross-sectional structure of a fluid control component along the CC direction is shown in FIG.
[0013] Figure 6 yes Figure 2 A schematic diagram of a three-dimensional structure of a valve core is shown in FIG.
[0014] Figure 7 is a partial front view structural schematic diagram of a fluid control assembly provided by another embodiment of the present invention;
[0015] Figure 8 yes Figure 7 A schematic diagram of a cross-sectional structure of a fluid control component along the DD direction is shown in FIG.
[0016] Fig. 9 yes Figure 7 A schematic diagram of a cross-sectional structure of a fluid control component along the EE direction is shown in FIG.
[0017] Fig.10 yes Figure 7 A schematic diagram of a three-dimensional structure of a valve core is shown in FIG.
[0018] Fig.11 is a partial three-dimensional structural schematic diagram of a fluid control assembly provided in yet another embodiment of the present invention;
[0019] Fig.12 is a schematic diagram of a connection block of a thermal management system provided by an embodiment of the present invention, wherein the thermal management system is in a first working mode;
[0020] Fig.13 yes Fig.12 A connection block diagram of a thermal management system in a second working mode provided by an embodiment is shown in FIG.
[0021] Fig.14 yes Fig.12 A connection block diagram of a thermal management system provided by an embodiment in a third working mode is shown in FIG.
[0022] Fig.15 yes Fig.12 A connection block diagram of a thermal management system provided by an embodiment in a fourth working mode is shown in FIG.
[0023] Fig.16 is a schematic diagram of a connection block of a thermal management system provided by another embodiment of the present invention, wherein the thermal management system is in a first working mode;
[0024] Fig.17 yes Fig.16 A connection block diagram of a thermal management system in a second working mode provided by an embodiment is shown in FIG.
[0025] Fig.18 yes Fig.16 A connection block diagram of a thermal management system provided by an embodiment in a third working mode is shown in FIG.
[0026] Fig.19 yes Fig.16 FIG. 4 is a schematic diagram of a connection block of a thermal management system in a fourth working mode provided by an embodiment.
[0027] Reference numerals:
[0028] 1. Control valve; 10. Housing assembly; 101. Valve cavity; 102. Communication port; 103. Port; 11. Valve body; 112. Flow channel plate; 1121. Flow channel; 111. Side wall; 120. Communication port group; 121. First communication port group; 122. Second communication port group; P1. First port; P2. Second port; P3. Third port; P4. Fourth port; P5. Fifth port; P6. Sixth port; P7. Seventh port; P8. Eighth port; P9. Ninth port; P10. Tenth port; P11. Eleventh port; P12. Twelfth port; 13. Cover; 14. Bottom wall; 151. first rib portion; 152. second rib portion; 20. valve core; 21. transverse conduction cavity; 22. axial conduction cavity; 231. first end plate portion; 232. second end plate portion; 233. first partition portion; 234. second partition portion; 235. connection portion; 24. heat insulation cavity; 25. transmission portion; 31. sealing assembly; 32. sealing ring; 33. fluid assembly; 2. thermal management system; 40. first branch; 50. second branch; 60. third branch; 70. fourth branch; 71. first branch; 72. second branch; 73. third branch; 74. fourth branch. 701, evaporator; 702, condenser; 703, first heat exchanger; 704, third heat exchanger; 705, second heat exchanger; 706, fourth heat exchanger; 707, radiator; 708, first pump; 709, second pump; 710, second valve. DETAILED DESCRIPTION
[0029] The features and exemplary embodiments of various aspects of the present application will be described in detail below. In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. In this article, relational terms such as "first" and "second" are only used to distinguish one component with the same name from another, and do not necessarily require or imply any such actual relationship or order between these components.
[0030] An embodiment of the present application provides a fluid control device 1, which can be used in a vehicle thermal management system, specifically in a coolant circulation system, and can perform flow path isolation, conduction, and switching functions for the thermal management system.
[0031] like Figures 1 to 4As shown, the embodiment of the present application provides a fluid control component 1, the fluid control component 1 has a valve cavity 101, the fluid control component 1 includes a housing component 10 and a valve core 20, the housing component 10 includes a side wall portion 111, the side wall portion 111 defines at least part of the wall portion of the valve cavity 101, the side wall portion 111 includes at least two layers of communication port groups 120 arranged at intervals along the axial direction of the side wall portion 111, each layer of the communication port group 120 includes N communication ports 102 arranged at intervals along the circumferential direction of the side wall portion 111, N is a positive integer greater than or equal to 5, and the side wall portion 111 at this time has greater than or equal to 10 communication ports. At least part of the valve core 20 is located in the valve cavity 101, and the valve core 20 can connect at least two communication ports 102. Through the above arrangement, it is conducive to forming different flow paths between greater than or equal to 10 communication ports 102 through the valve core 20, which is convenient for realizing multi-path control of the fluid control component 1 and meeting the multi-mode requirements of the thermal management system 2.
[0032] In some embodiments, the valve core 20 includes a transverse conduction cavity 21 and an axial conduction cavity 22. In the valve core 20, the transverse conduction cavity 21 and the axial conduction cavity 22 are fluidically isolated, that is, in the valve core 20, the transverse conduction cavity 21 and the axial conduction cavity 22 are not connected, and there is no fluid interaction between the two. The transverse conduction cavity 21 can connect at least two communication ports 102 located in the same communication port group 120, and the axial conduction cavity 22 can connect at least two communication ports 102 located in adjacent communication port groups 120. Through the above arrangement, the transverse conduction cavity 21 and the axial conduction cavity 22 of the valve core 20 can connect the communication ports 102 located at different positions, which is convenient for realizing various flow path control requirements of the fluid control component 1.
[0033] In a specific implementation, along the axial direction of the valve core 20, the axial length of the axial conducting cavity 22 is greater than or equal to twice the axial length of the transverse conducting cavity 21, and along the circumferential direction of the valve core 20, the center angle corresponding to the transverse conducting cavity 21 is greater than or equal to twice the center angle corresponding to the axial conducting cavity 22, thereby being beneficial to the conducting function of the axial conducting cavity 22 and the transverse conducting cavity 21.
[0034] In order to realize the multi-channel control function of the fluid control component 1, combined with Figures 4 to 6 As shown, in some embodiments, the side wall portion 111 has a first port P1, a second port P2, a third port P3, a fourth port P4, a fifth port P5, a sixth port P6, a seventh port P7, an eighth port P8, a ninth port P9 and a tenth port P10, and the fluid control assembly 1 has at least one of the following working modes:
[0035] In the first working mode, the fourth port P4 is connected to the ninth port P9, the tenth port P10 is connected to the fifth port P5, the second port P2 is connected to the first port P1, the sixth port P6 is connected to the seventh port P7, and the eighth port P8 is connected to the third port P3.
[0036] In the second working mode, the fourth port P4 is connected to the ninth port P9, the tenth port P10 is connected to the fifth port P5, the second port P2 is connected to the third port P3, the sixth port P6 is connected to the first port P1, and the eighth port P8 is connected to the seventh port P7.
[0037] In the third working mode, the fourth port P4 is connected to the third port P3, the tenth port P10 is connected to the fifth port P5, the second port P2 is connected to the seventh port P7, the sixth port P6 is connected to the first port P1, and the eighth port P8 is connected to the ninth port P9.
[0038] In the fourth working mode, the fourth port P4 is connected to the fifth port P5, the tenth port P10 is connected to the ninth port P9, the second port P2 is connected to the seventh port P7, the sixth port P6 is connected to the first port P1, and the eighth port P8 is connected to the third port P3.
[0039] It should be noted that the fluid control component 1 can be switched between the above-mentioned working modes by rotating the valve core 20. Furthermore, other working modes can be realized by rotating the valve core 20, which will not be described in detail. Through the above-mentioned settings, the fluid control component provided in the embodiment of the present application can realize multi-channel control. When the fluid control component is applied to the thermal management system 1, it is convenient to realize various thermal management requirements of the thermal management system by rotating the valve core.
[0040] In order to realize the above working mode of the fluid control component 1, the communication port group 120 of the side wall portion 111 includes a first communication port group 121 and a second communication port group 122. The first communication port group 121 includes the above-mentioned first port P1, second port P2, third port P3, fourth port P4 and fifth port P5, and the first port P1, second port P2, third port P3, fourth port P4 and fifth port P5 are arranged in sequence along the circumferential direction of the side wall portion 111, the sixth port P6, seventh port P7, eighth port P8, ninth port P9 and tenth port P10 are arranged in sequence along the circumferential direction of the side wall portion 111 and are arranged to form the second communication port group 122, the first port P1 and the sixth port P6 are arranged in the axial direction of the side wall portion 111, and the second port P2 and the seventh port P7 are arranged in the axial direction of the side wall portion 111. At this time, Figure 1 As shown, the communication ports 102 are arranged in two layers along the axial direction of the side wall portion 111, and the communication ports 1021 are arranged in five rows along the circumferential direction of the side wall portion 111. Through the above arrangement, on the one hand, the arrangement of the communication ports 102 and the manufacturing difficulty of the housing assembly 10 can be simplified, and on the other hand, the communication ports 102 can be connected in multiple modes through the transverse guide cavity 21 and the axial guide cavity 22, which is conducive to simplifying the structure of the valve core 20.
[0041] Please read further Figures 4 to 6In some embodiments, the valve core 20 may include at least four axial conduction chambers 22 and at least two transverse conduction chambers 21, wherein the two transverse conduction chambers 21 are arranged along the axial direction of the valve core 20, and the at least four axial conduction chambers 22 are arranged along the circumferential direction of the valve core 20. Specifically, Figure 4 and Figure 5 As shown, the valve core 20 may include four axial conduction chambers 22 and two transverse conduction chambers 21 . In this case, the valve core 20 may realize flow path control among ten communication ports 102 .
[0042] Further, in some embodiments, the valve core 20 includes a first end plate portion 231, a second end plate portion 232, a first partition portion 233, and a second partition portion 234. The first end plate portion 231 and the second end plate portion 232 are arranged at intervals along the axial direction of the valve core 20. The first partition portion 233 is connected between the first end plate portion 231 and the second end plate portion 232. The second partition portion 234 is located between the first end plate portion 231 and the second end plate portion 232 along the axial direction of the valve core 20, and the second partition portion 234 is connected between two adjacent first partition portions 233. The first partition portion 233 defines a part of the wall of the axial conduction cavity 22, and the second partition portion 234 defines a part of the wall of the transverse conduction cavity 21. Through the above arrangement, it is convenient to set the axial conduction cavity 22 and the transverse conduction cavity 21 isolated from each other on the valve core 20, so as to reduce or prevent the cross-flow between fluids.
[0043] To achieve sealing of the fluid control component 1, in some embodiments, the fluid control component 1 also includes a sealing component 31. Along the radial direction of the valve core 20, the sealing component 31 is located between the side wall portion 111 and the valve core 20. The sealing component 31 has through holes that correspond one-to-one to the connecting ports 102 located on the side wall portion 111. The first end plate portion 231, the second end plate portion 232, the first partition portion 233 and the second partition portion 234 can all abut against the sealing component, thereby further reducing or preventing fluid cross-flow between the connecting ports 102, thereby improving the sealing performance of the fluid control component 1.
[0044] Optionally, the valve core 20 may further include a transmission part 25, and the fluid control assembly may further include a sealing ring 32. Part of the transmission part 25 is arranged outside the outer circumference of the housing assembly 10, and the sealing ring 32 is sleeved on the outer circumference of the transmission part 25. The sealing ring 32 can abut between the valve core 20 and the housing assembly 10 to reduce or prevent fluid leakage. The transmission part 25 can be connected to a transmission assembly such as a motor to achieve power transmission.
[0045] When the fluid control assembly 1 is applied to the thermal management system 2, the fluid flows in the thermal management system 2 to exchange heat with the heat exchange element. When the fluid flows in the fluid control assembly 1, in order to reduce the heat exchange between the fluids, in some embodiments, the valve core 20 also has a heat insulation cavity 24, and the heat insulation cavity 24 is fluidically isolated from the transverse conduction cavity 21 and the axial conduction cavity 22. At least part of the heat insulation cavity 24 is located in the first partition 233, or one part of the heat insulation cavity 24 is located in the first partition 233, and another part of the heat insulation cavity 24 is located in at least one of the first end plate 231 and the second end plate 232. Through the above arrangement, it is convenient to improve the heat insulation effect of the fluid control assembly 1.
[0046] In some embodiments, the valve core 20 further includes a connecting portion 235, which is connected to both the first end plate portion 231 and the second end plate portion 232. At least a portion of the first partition portion 233 and at least a portion of the second partition portion 234 are both located radially outside the connecting portion 235 and are both connected to the connecting portion 235. Along the radial direction of the valve core 20, the heat-insulating cavity 24 extends from the side close to the outer periphery of the valve core 20 to the connecting portion 235. The provision of the connecting portion 235 is conducive to improving the structural strength of the valve core 20, and by extending the heat-insulating cavity 24 to the connecting portion 235, it is conducive to increasing the heat-insulating area between adjacent conducting cavities, thereby improving the heat-insulating effect of the fluid control assembly 1.
[0047] In specific implementation, Figure 4 and Figure 5 As shown, the heat-insulating cavity 24 is located in the first partition 233, and along the axial direction of the valve core 20, the heat-insulating cavity 24 runs through the valve core. Along the projection perpendicular to the axial direction of the valve core 20, the first partition 233 has a first surface, a second surface, and an abutting surface connected between the first surface and the second surface, the abutting surface defines the outer peripheral surface of the valve core 20, and the abutting surface is arranged in abutment with the sealing component 31, the first surface defines a partial wall surface of one of the conduction cavities, and the second surface defines a partial wall surface of the other conduction cavity, wherein the first surface and / or the second surface can be in arc transition with the outer peripheral surface of the connecting portion 235, for example, the first surface and / or the second surface can be arranged tangent to the outer peripheral surface of the connecting portion 235, which is conducive to reducing the flow resistance of the fluid passing through the valve core 20.
[0048] To further improve the structural strength of the valve core 20, the valve core 20 includes a first rib 151, which is located inside the connecting portion 235 and connected to the connecting portion 235. And / or, the valve core 20 also includes a second rib 152, which is connected to the second partition 234, so as to increase the structural strength of the second partition 234.
[0049] In order to further reduce the thermal interaction between the fluids between the transverse conducting cavities 21, in some embodiments, the second partition 234 may also be provided with an insulating cavity. Specifically, at least two partition plates may be provided between adjacent transverse conducting cavities 21, and at least two partition plates may be provided at intervals along the axial direction of the valve core 20, wherein one partition plate defines a portion of the wall portion of one of the transverse conducting cavities 21, and the other partition plate defines a portion of the wall portion of the other transverse conducting cavity 21.
[0050] like Figures 7 to 10 As shown, another embodiment of the present application provides a fluid control component, and Figures 1 to 6 The structure of the housing assembly 10 and the valve core 20 of the fluid control assembly 1 shown in the figure is similar. Figures 1 to 6 Compared with the fluid control assembly 1 shown in the figure, the fluid control assembly 1 provided in this embodiment is at least different in that the valve core 20 has a different number of transverse conduction cavities 21 and axial conduction cavities 22. In this embodiment, the valve core 20 can also include five axial conduction cavities 22 and two transverse conduction cavities 21. In this case, the valve core 20 can control twelve communication ports 102 to realize different flow paths.
[0051] In some embodiments, the connecting port group 120 of the side wall portion 111 includes a first connecting port group 121 and a second connecting port group 122, the first connecting port group 121 includes a first port P1, a second port P2, a third port P3, a fourth port P4, a fifth port P5 and a sixth port P6, and the second connecting port group 122 includes a seventh port P7, an eighth port P8, a ninth port P9, a tenth port P10, an eleventh port P11 and a twelfth port P12.
[0052] Based on this, the fluid control assembly 1 provided in the embodiment of the present application has at least one of the following working modes:
[0053] In the first working mode, the fifth port P5 is connected to the eleventh port P11, the twelfth port P12 is connected to the sixth port P6, the eighth port P8 is connected to the seventh port P7, the first port P1 is connected to the second port P2, the third port P3 is connected to the ninth port P9, and the tenth port P10 is connected to the fourth port P4.
[0054] In the second working mode, the fifth port P5 is connected to the eleventh port P11, the twelfth port P12 is connected to the sixth port P6, the eighth port P8 is connected to the second port P2, the first port P1 is connected to the seventh port P7, the third port P3 is connected to the fourth port P4, and the tenth port P10 is connected to the ninth port P9.
[0055] In the third working mode, the fifth port P5 is connected to the fourth port P4, the twelfth port P12 is connected to the sixth port P6, the eighth port P8 is connected to the second port P2, the first port P1 is connected to the seventh port P7, the third port P3 is connected to the ninth port P9, and the tenth port P10 is connected to the eleventh port P11.
[0056] In the fourth working mode, the fifth port P5 is connected to the sixth port P6, the twelfth port P12 is connected to the tenth port P10, the eighth port P8 is connected to the second port P2, the first port P1 is connected to the seventh port P7, the third port P3 is connected to the ninth port P9, and the tenth port P10 is connected to the fourth port P4.
[0057] It is understandable that the fluid control assembly 1 can realize more working modes by rotating the valve core 20, which will not be described in detail. The number of the transverse conduction chambers 21 and the axial conduction chambers 22 of the valve core 20 can be set according to user needs. For example, the number of the transverse conduction chambers 21 can be four, and the number of the axial conduction chambers 22 can be two, three, five, six, or more.
[0058] In some embodiments, the shell assembly 10 includes a valve body 11, which also has a port 103 corresponding to the connecting port 102, and the port 103 is exposed on the outer surface of the shell assembly 10. The port 103 is connected to the corresponding connecting port 102. At this time, the fluid control assembly 1 can be a control valve structure, which can be installed on the flow channel plate or connected to other fluid components in the thermal management system through pipelines.
[0059] Or, if Fig.11 As shown, the fluid control component 1 also includes a fluid component 33, the housing component 10 includes a flow channel plate 112, at least part of the valve chamber 101 is located on the flow channel plate 112, the flow channel plate 112 includes a flow channel 1121 corresponding to the connecting port 102, the fluid component 33 and the flow channel plate 112 are limited, and the fluid component 33 includes at least one of a pump component, a sensor component, and a one-way valve component. The above arrangement is conducive to improving the integration of the fluid control component 1.
[0060] On the other hand, Figures 12 to 15 As shown, another embodiment of the present application further provides a thermal management system 2, the thermal management system 2 includes a coolant system, the coolant system includes a plurality of fluid branches and the above Figures 1 to 6 , Fig.11The fluid control component 1 shown in any embodiment has at least ten connecting ports 102, and the fluid branches include a first branch 40, a second branch 50, a third branch 60 and a fourth branch 70. The first branch 40 can dissipate heat with the power battery pack, the second branch 50 can include a condenser 702, the third branch 60 includes an evaporator 701, and the fourth branch 70 has a first branch 71 that can exchange heat with the electronic control component, a second branch 72 that can exchange heat with the passenger compartment, a third branch 73 that can exchange heat with the motor, and a fourth branch 74 that can exchange heat with the external environment. The first branch 40, the second branch 50 and the third branch 60 are respectively connected to two connecting ports 102 of the fluid control component 1, and the first branch 71, the second branch 50, the third branch 60 and the fourth branch 74 are respectively connected to one connecting port 102.
[0061] The first branch 40 includes a first heat exchanger 703 and a first pump 708, one of the ports of the first branch 40 is communicated with the second port P2, and another port of the first branch 40 is communicated with the ninth port P9, wherein one of the ports of the first branch 40 may be located in the first heat exchanger 703 or communicated with the first heat exchanger 703, and another port of the first branch 40 may be located in the first pump 708 or communicated with the first pump 708. Optionally, a temperature sensor TW may be provided in the first branch 40, and the temperature sensor TW may be located upstream of the first heat exchanger 703 along the flow direction of the fluid.
[0062] The second branch 50 includes a condenser 702, one of the ports of the second branch 50 is connected to the first port P1, and the other port is connected to the fourth port P4. The third branch 60 includes an evaporator 701, one of the ports of the third branch 60 is connected to the seventh port P7, and the other port is connected to the tenth port P10.
[0063] The fourth branch 70 further includes a second pump 709 and a second valve 710, wherein the second valve 710 has a first port, a second port and a third port, and the inlet of the second pump 709 can be communicated with the first port of the second valve 710. The first branch 71 includes a second heat exchanger 705, wherein one of the ports of the first branch 71 is communicated with the eighth port P8, and the other port is communicated with the outlet of the second pump 709. The third branch 73 includes a third heat exchanger 704, wherein one of the ports of the third branch 73 is communicated with the sixth port P6, and the other port is communicated with the outlet of the second pump 709. The second branch 72 includes a fourth heat exchanger 706, wherein one of the ports of the second branch 72 is communicated with the third port P3, and the other port is communicated with the second port of the second valve 710, and the second port of the second valve 710 can also be communicated with the fifth port P5. The fourth branch 74 includes a radiator 707, wherein one of the ports of the fourth branch 74 is communicated with the fifth port P5, and the other port is communicated with the third port of the second valve 710. It is necessary that the port of each branch can be the inlet and / or outlet of the heat exchanger or pump assembly located in the branch, or can be a port connected to the inlet and / or outlet of the heat exchanger located in the branch. For example, in the second branch 50, one of the ports of the second branch 50 can be the inlet of the first heat exchanger 703 or a port connected to the inlet of the first heat exchanger 703, and another port of the first branch 40 can be the outlet of the first pump 708 or a port connected to the outlet of the first pump 708. The second valve 710 can be a three-way valve. Some of the flow channels in the above-mentioned branches can be integrated into the same flow channel plate, which is conducive to reducing the occupied space of the thermal management system.
[0064] Based on this, the thermal management system 2 in the embodiment of the present application can be used in a vehicle thermal management system, and the thermal management system can have at least one of the following working modes:
[0065] like Fig.12 As shown, in the first mode of the thermal management system 2, the fluid control component 1 is in the first working mode, the valve core 20 is in the first working position, the fourth port P4 is connected with the ninth port P9, the tenth port P10 is connected with the fifth port P5, the second port P2 is connected with the first port P1, the sixth port P6 is connected with the seventh port P7, and the eighth port P8 is connected with the third port P3. At this time, the battery pack can be heated, and the heat generated by the electronic control component is directly used for heating the cabin, realizing heat recovery of the electronic control component. Furthermore, in this working mode, the cooling of the motor can also be achieved.
[0066] like Fig.13As shown, in the second mode of the thermal management system 2, the fluid control component 1 is in the second working mode, the valve core 20 is in the second working position, the fourth port P4 is connected with the ninth port P9, the tenth port P10 is connected with the fifth port P5, the second port P2 is connected with the third port P3, the sixth port P6 is connected with the first port P1, and the eighth port P8 is connected with the seventh port P7, which is conducive to directly heating the battery pack and the passenger compartment with the heat generated by the motor, and realizing the waste heat recovery of the motor heat. Furthermore, in this working mode, the electronic control system can also be cooled.
[0067] like Fig.14 As shown, in the third mode of the thermal management system 2, the fluid control component 1 is in the third working mode, the valve core 20 is in the third working position, the fourth port P4 is connected with the third port P3, the tenth port P10 is connected with the fifth port P5, the second port P2 is connected with the seventh port P7, the sixth port P6 is connected with the first port P1, and the eighth port P8 is connected with the ninth port P9, which is conducive to cooling the battery pack and the electronic control components. The heat generated by the motor is directly used for heating the cabin, so that the waste heat generated by the motor is recovered.
[0068] like Fig.15 As shown, in the fourth mode of the thermal management system 2, the fluid control component 1 is in the fourth working mode, the valve core 20 is in the fourth working position, the fourth port P4 is connected with the fifth port P5, the tenth port P10 is connected with the ninth port P9, the second port P2 is connected with the seventh port P7, the sixth port P6 is connected with the first port P1, and the eighth port P8 is connected with the third port P3, which is conducive to battery cooling, the heat of the electronic control system is directly used for heating the cabin, and the motor dissipates heat naturally.
[0069] The thermal management system provided in the embodiment of the present application can reduce energy consumption by recovering the heat of part of the heating elements.
[0070] Furthermore, if Fig.16 As shown, the embodiment of the present application also provides another thermal management system 2, which has Figures 7 to 10 The thermal management system of this embodiment is provided with a fluid control component. Figures 12 to 15 The thermal management systems shown are similar, all having a first branch 40, a second branch 50, a third branch 60 and a fourth branch 70, wherein the first branch 71, the second branch 72, the third branch 73 and the fourth branch 74 in the fourth branch 70 are each connected to one of the connecting ports 102. In this system, the fluid control component has twelve connecting ports, two of which 102 can be in a connected state in any working mode.
[0071] Based on this, in the embodiment of the present application, the thermal management system 2 has at least one of the following working modes:
[0072] like Fig.16 As shown, in the first working mode of the thermal management system 2, Figures 7 to 10 The valve core 20 shown in the figure is in the first working position, at which the fifth port P5 is connected to the eleventh port P11, the twelfth port P12 is connected to the sixth port P6, the eighth port P8 is connected to the seventh port P7, the first port P1 is connected to the second port P2, the third port P3 is connected to the ninth port P9, and the tenth port P10 is connected to the fourth port P4. Through the above settings, the thermal management system of the embodiment of the present application can heat the battery pack, the heat generated by the electronic control component is directly used for heating the cabin, so that the heat of the electronic control device is recovered and the motor is cooled.
[0073] like Fig.17 As shown, in the second working mode of the thermal management system 2, Figures 7 to 10 The valve core 20 shown in the figure is in the second working position, the fifth port P5 is connected with the eleventh port P11, the twelfth port P12 is connected with the sixth port P6, the eighth port P8 is connected with the second port P2, the first port P1 is connected with the seventh port P7, the third port P3 is connected with the fourth port P4, and the tenth port P10 is connected with the ninth port P9. Through the above arrangement, the heat of the motor is directly used to heat the battery pack and the cabin, so that the heat generated by the motor is recycled as waste heat, and the electronic control components can also be cooled.
[0074] like Fig.18 As shown, in the third working mode of the thermal management system 2, Figures 7 to 10 The valve core 20 shown in the figure is in the third working position, the fifth port P5 is connected with the fourth port P4, the twelfth port P12 is connected with the sixth port P6, the eighth port P8 is connected with the second port P2, the first port P1 is connected with the seventh port P7, the third port P3 is connected with the ninth port P9, and the tenth port P10 is connected with the eleventh port P11. Through the above arrangement, the battery pack and the electric drive assembly can be cooled, the heat of the motor can be directly used for heating the cabin, and the waste heat of the motor can be recovered.
[0075] like Fig.19 As shown, in the fourth working mode of the thermal management system 2, Figures 7 to 10 The valve core 20 shown in the figure is in the fourth working position, the fifth port P5 is connected with the sixth port P6, the twelfth port P12 is connected with the tenth port P10, the eighth port P8 is connected with the second port P2, the first port P1 is connected with the seventh port P7, the third port P3 is connected with the ninth port P9, and the tenth port P10 is connected with the fourth port P4. Through the above arrangement, the battery pack can be cooled, the heat of the electronic control component can be directly used for heating the cabin, and the motor can dissipate heat naturally.
[0076] It should be noted that the above technical solutions are only used to illustrate the present application and are not intended to limit the technical solutions described in the present application, such as the directional definitions of "front", "back", "left", "right", "up", and "down". Although this specification has described the present application in detail with reference to the above technical solutions, a person of ordinary skill in the art should understand that a person of ordinary skill in the art can still modify or make equivalent substitutions to the present application, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present application should be included in the scope of the claims of the present application.
Claims
1. A fluid control assembly (1), characterized in that: The fluid control component (1) has a valve cavity (101), and the fluid control component (1) includes a housing component (10) and a valve core (20). The housing component (10) includes a side wall portion (111), and the side wall portion (111) defines at least a portion of the wall portion of the valve cavity (101). The side wall portion (111) includes at least two layers of communication port groups (120), and two adjacent layers of the communication port groups (120) are arranged at intervals along the axial direction of the side wall portion (111). Each of the communication port groups (120) includes N communication ports (102) arranged at intervals along the circumferential direction of the side wall portion (111), and N is a positive integer greater than or equal to 5. At least a portion of the valve core (20) is located in the valve cavity (101), and the valve core (20) is capable of connecting at least two of the communication ports (102).
2. The fluid control assembly (1) according to claim 1, characterized in that: The valve core (20) comprises a transverse conduction cavity (21) and an axial conduction cavity (22). In the valve core (20), the transverse conduction cavity (21) and the axial conduction cavity (22) are arranged in fluid isolation. The transverse conduction cavity (21) can connect at least two of the communication ports (102) in the communication port group (120) located in the same layer, and the axial conduction cavity (22) can connect at least two of the communication ports (102) in the communication port groups (120) located in two adjacent layers.
3. The fluid control assembly (1) according to claim 2, characterized in that: The side wall portion (111) comprises a first communication port group (121) and a second communication port group (122); the first communication port group (121) comprises a first port (P1), a second port (P2), a third port (P3), a fourth port (P4) and a fifth port (P5) arranged in sequence along the circumferential direction of the side wall portion (111); the second communication port group (122) comprises a sixth port (P6), a seventh port (P7), an eighth port (P8), a ninth port (P9) and a tenth port (P10) arranged in sequence along the circumferential direction of the side wall portion (111); the first port (P1) and the sixth port (P6) are arranged in an axial direction of the side wall portion (111); and the second port (P2) and the seventh port (P7) are arranged in an axial direction of the side wall portion (111).
4. The fluid control assembly (1) according to claim 3, characterized in that: The fluid control component (1) has at least one of the following working modes: In a first working mode, the first port (P1) is connected to the sixth port (P6), the seventh port (P7) is connected to the second port (P2), the fourth port (P4) is connected to the third port (P3), the eighth port (P8) is connected to the ninth port (P9), and the tenth port (P10) is connected to the fifth port (P5); in a second working mode, the first port (P1) is connected to the sixth port (P6), the seventh port (P7) is connected to the second port (P2), the fourth port (P4) is connected to the fifth port (P5), the eighth port (P8) is connected to the third port (P3), and the tenth port (P10) is connected to the ninth port (P9); a third working mode, the first port (P1) is connected to the fifth port (P5), the seventh port (P7) is connected to the second port (P2), the fourth port (P4) is connected to the ninth port (P9), the eighth port (P8) is connected to the third port (P3), and the tenth port (P10) is connected to the sixth port (P6); In the fourth working mode, the first port (P1) is connected to the second port (P2), the seventh port (P7) is connected to the sixth port (P6), the fourth port (P4) is connected to the ninth port (P9), the eighth port (P8) is connected to the third port (P3), and the tenth port (P10) is connected to the fifth port (P5).
5. The fluid control assembly (1) according to any one of claims 2 to 4, characterized in that: The valve core (20) includes a first end plate portion (231), a second end plate portion (232), a first partition portion (233) and a second partition portion (234). The first end plate portion (231) and the second end plate portion (232) are arranged at intervals along the axial direction of the valve core (20). The first partition portion (233) is connected between the first end plate portion (231) and the second end plate portion (232). Along the axial direction of the valve core (20), the second partition portion (234) is located between the first end plate portion (231) and the second end plate portion (232), and the second partition portion (234) is connected between two adjacent first partition portions (233). The first partition portion (233) defines a portion of the wall portion of the axial conduction cavity (22), and the second partition portion (234) defines a portion of the wall portion of the transverse conduction cavity (21).
6. The fluid control assembly (1) according to claim 5, characterized in that: The valve core (20) has at least two transverse conduction chambers (21) and at least four axial conduction chambers (22), wherein the two transverse conduction chambers (21) are arranged along the axial direction of the valve core (20), and the at least four axial conduction chambers (22) are arranged along the circumferential direction of the valve core (20).
7. The fluid control assembly (1) according to claim 5, characterized in that: The valve core (20) further comprises a heat-insulating cavity (24), wherein the heat-insulating cavity (24) is fluidically isolated from the transverse conducting cavity (21) and the axial conducting cavity (22); At least part of the heat-insulating cavity (24) is located in the first partition (233), or, part of the heat-insulating cavity (24) is located in the first partition (233), and another part of the heat-insulating cavity (24) is located in at least one of the first end plate portion (231) and the second end plate portion (232).
8. The fluid control assembly (1) according to claim 7, characterized in that: The valve core (20) also includes a connecting portion (235), and the connecting portion (235) is connected to both the first end plate portion (231) and the second end plate portion (232). At least a portion of the first partition portion (233) and at least a portion of the second partition portion (234) are located radially outside the connecting portion (235) and are connected to the connecting portion (235). Along the radial direction of the valve core (20), the heat insulating cavity (24) extends from the side close to the outer periphery of the valve core (20) to the connecting portion (235).
9. The fluid control assembly (1) according to any one of claims 1 to 4, characterized in that: The housing assembly (10) comprises a valve body (11), the valve body (11) further comprising a port (103) corresponding to the communication port (102), the port (103) being exposed on the outer surface of the housing assembly (10), and the port (103) being in communication with the corresponding communication port (102); Alternatively, the fluid control component (1) further comprises a fluid component (33), the housing component (10) comprises a flow channel plate (112), at least a portion of the valve chamber (101) is located on the flow channel plate (112), the flow channel plate (112) comprises a flow channel (1121) corresponding to the connecting port (102), the fluid component (33) and the flow channel plate (112) are limitedly arranged, and the fluid component (33) comprises at least one of a pump component, a sensor component, and a one-way valve component.
10. The fluid control assembly (1) according to claim 5, characterized in that: The housing assembly (10) comprises a valve body (11), the valve body (11) further comprising a port (103) corresponding to the communication port (102), the port (103) being exposed on the outer surface of the housing assembly (10), and the port (103) being in communication with the corresponding communication port (102); Alternatively, the fluid control component (1) further comprises a fluid component (33), the housing component (10) comprises a flow channel plate (112), at least a portion of the valve chamber (101) is located on the flow channel plate (112), the flow channel plate (112) comprises a flow channel (1121) corresponding to the connecting port (102), the fluid component (33) and the flow channel plate (112) are limitedly arranged, and the fluid component (33) comprises at least one of a pump component, a sensor component, and a one-way valve component.
11. The fluid control assembly (1) according to claim 6, characterized in that: The housing assembly (10) comprises a valve body (11), the valve body (11) further comprising a port (103) corresponding to the communication port (102), the port (103) being exposed on the outer surface of the housing assembly (10), and the port (103) being in communication with the corresponding communication port (102); Alternatively, the fluid control component (1) further comprises a fluid component (33), the housing component (10) comprises a flow channel plate (112), at least a portion of the valve chamber (101) is located on the flow channel plate (112), the flow channel plate (112) comprises a flow channel (1121) corresponding to the connecting port (102), the fluid component (33) and the flow channel plate (112) are limitedly arranged, and the fluid component (33) comprises at least one of a pump component, a sensor component, and a one-way valve component.
12. A thermal management system (2), characterized in that: The thermal management system (2) comprises a coolant system, the coolant system comprises a plurality of fluid branches and a fluid control component (1) according to any one of claims 1 to 11, the fluid control component (1) having at least ten connecting ports (102), the fluid branches comprising a first branch (40), a second branch (50), a third branch (60) and a fourth branch (70), the first branch (40) being capable of dissipating heat with a power battery pack, the second branch (50) being capable of comprising a condenser, the third branch (60) being capable of dissipating heat with an evaporator, the fourth branch (70) being capable of dissipating heat with a first branch (71) being capable of dissipating heat with an electric control component, and the second branch (50) being capable of dissipating heat with a passenger compartment. The invention relates to a second branch (72) capable of exchanging heat with a motor, a third branch (73) capable of exchanging heat with the motor, and a fourth branch (74) capable of exchanging heat with the external environment. The first branch (40), the second branch (50), and the third branch (60) are each connected to the two connecting ports (102) of the fluid control component (1). The first branch (71), the second branch (72), the third branch (73), and the fourth branch (74) are each connected to one connecting port (102). The first branch (40), the second branch (50), and the third branch (60) are each connected to two connecting ports (102).