Temperature adjusting system
By using the detection method of dual temperature sensors in the temperature regulation system, the temperature sensor failure problem caused by compressor vibration is solved, ensuring the normal operation of the equipment and the improvement of production efficiency.
Patent Information
- Application Number
- CN202421550432.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The compressor in the existing temperature regulation system vibrates greatly, causing the temperature sensor to fail, which in turn forces the equipment for preparing the chip to shut down, increasing the defective yield and reducing production efficiency.
A temperature regulation system is designed, and a dual temperature sensor is used for detection. By comparing the first temperature sensor and the second temperature sensor, the temperature sensor failure caused by compressor vibration is effectively prevented.
It effectively prevents temperature sensor failure caused by compressor vibration, avoids sudden shutdown of the refrigeration system, ensures the normal operation of customer equipment, and improves production efficiency and customer satisfaction.
Smart Images

Figure CN222951252U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of temperature control devices, and in particular to a temperature regulation system. Background Art
[0002] At present, all equipment for preparing chips are equipped with a temperature control system. However, the compressor in the current temperature control system vibrates greatly, causing the temperature sensor in the system to malfunction due to vibration, and ultimately causing the chip preparation equipment to shut down, which not only increases the defective rate, but also reduces production efficiency. Utility Model Content
[0003] The purpose of the present application is to provide a temperature control system, which to a certain extent solves the technical problem in the prior art that the compressor in the current temperature control system vibrates greatly, causing the temperature sensor in the system to malfunction due to vibration, and ultimately causing the chip preparation equipment to have to shut down, which not only leads to an increase in the defective rate, but also reduces production efficiency.
[0004] The present application provides a temperature regulation system, comprising: a heating and cooling component and a circulating liquid supply component; wherein the heating and cooling component comprises a compressor, a condenser, an evaporator, a first temperature sensor, a second temperature sensor and a first pressure sensor, the evaporator is formed with a first heat exchange channel and a second heat exchange channel, and the compressor, the condenser and the first heat exchange channel are connected in sequence end to end via a pipeline to form a circulating refrigeration structure, and the first temperature sensor, the second temperature sensor and the first pressure sensor are sequentially arranged on the pipeline between the condenser and the heat exchange channel;
[0005] The circulating liquid supply component is connected to the second heat exchange channel, and the heating and cooling component is used to cool the liquid in the circulating liquid supply component. The circulating liquid supply component is used to provide temperature-control liquid to the temperature-controlled equipment to adjust the working temperature of the temperature-controlled equipment.
[0006] In the above technical solution, further, the heating and cooling assembly also includes a first electronic expansion valve, and the first electronic expansion valve is arranged on the pipeline between the condenser and the first heat exchange channel of the evaporator.
[0007] In any of the above technical solutions, further, the heating and cooling assembly also includes a drying filter, and the drying filter is arranged on the pipeline between the condenser and the first electronic expansion valve.
[0008] In any of the above technical solutions, further, the heating and cooling assembly also includes a sight glass, and the sight glass is arranged on the pipeline between the drying filter and the first electronic expansion valve.
[0009] In any of the above technical solutions, further, the temperature adjustment system also includes a controller, and the controller is communicatively connected with the first temperature sensor, the second temperature sensor, the first pressure sensor and the first electronic expansion valve respectively.
[0010] In any of the above technical solutions, further, the first temperature sensor is arranged close to the compressor side.
[0011] In any of the above technical solutions, further, the circulating liquid supply assembly includes a water tank, a water pump and a heater;
[0012] The outlet end of the second heat exchange channel of the evaporator, the water tank, the water pump and the inlet end of the heater are sequentially connected via pipelines, and the outlet end of the heater is connected to a supply pipeline, and the supply pipeline is used to connect to the inlet of the temperature-controlled device;
[0013] The inlet end of the second heat exchange channel is connected with a reflux pipeline, and the reflux pipeline is used to connect to the reflux port of the temperature-controlled equipment.
[0014] In any of the above technical solutions, further, the circulating liquid supply component also includes a third temperature sensor, and the third temperature sensor is arranged on the return pipeline.
[0015] In any of the above technical solutions, further, the circulating liquid supply component also includes a fourth temperature sensor, and the fourth temperature sensor is arranged on the pipeline between the water tank and the second heat exchange channel of the evaporator.
[0016] In any of the above technical solutions, further, the circulating liquid supply component also includes a second pressure sensor, and the second pressure sensor is arranged on the supply pipeline.
[0017] In any of the above technical solutions, further, the circulating liquid supply component also includes a fifth temperature sensor, and the fifth temperature sensor is arranged on the supply pipeline.
[0018] In any of the above technical solutions, further, the circulating liquid supply component also includes a flow meter, and the flow meter is placed on the supply pipeline.
[0019] Compared with the prior art, the beneficial effects of this application are:
[0020] In this system, dual temperature sensors are used for detection, which can effectively prevent refrigeration system failure caused by temperature sensor device failure due to compressor vibration, and thus avoid sudden shutdown. It can ensure the normal operation of customer equipment, help improve production efficiency and improve customer satisfaction. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 A schematic diagram of a temperature regulation system provided in an embodiment of the present application.
[0023] Reference numerals:
[0024] 1-heating and cooling assembly, 101-compressor, 102-condenser, 103-evaporator, 104-first temperature sensor, 105-second temperature sensor, 106-first pressure sensor, 107-first electronic expansion valve, 108-drying filter, 109-sight glass, 110-hot gas branch pipeline, 111-second electronic expansion valve, 2-circulating liquid supply assembly, 201-return pipeline, 202-third temperature sensor, 203-water tank, 204-water pump, 205-heater, 206-fourth temperature sensor, 207-supply pipeline, 208-second pressure sensor, 209-fifth temperature sensor, 210-flow meter. DETAILED DESCRIPTION
[0025] The technical solution of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.
[0026] The components of the embodiments of the present application generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed, but merely represents the selected embodiments of the present application.
[0027] Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of this application.
[0028] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0029] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0030] Refer to the following Figure 1 A temperature regulation system according to some embodiments of the present application is described.
[0031] See also Figure 1 As shown, an embodiment of the present application provides a temperature regulation system, comprising: a heating and cooling component 1 and a circulating liquid supply component 2; wherein the heating and cooling component 1 comprises a compressor 101, a condenser 102, an evaporator 103, a first temperature sensor 104, a second temperature sensor 105 and a first pressure sensor 106, the evaporator 103 is formed with a first heat exchange channel and a second heat exchange channel, and the compressor 101, the condenser 102, and the first heat exchange channel are connected in sequence end to end via a pipeline to form a circulating refrigeration structure, and the first temperature sensor 104, the second temperature sensor 105 and the first pressure sensor 106 are sequentially arranged on the pipeline between the condenser 102 and the heat exchange channel;
[0032] The circulating liquid supply component 2 is connected to the second heat exchange channel, and the heating and cooling component 1 is used to cool or heat the liquid in the circulating liquid supply component 2. The circulating liquid supply component 2 is used to provide temperature-control liquid to the equipment to be temperature-controlled, such as equipment for preparing chips, to adjust the working temperature of the equipment to be temperature-controlled. Of course, the equipment to be temperature-controlled can also be other equipment.
[0033] According to the structure described above, in the temperature control system provided in the present application, a circulating refrigeration structure can be used to heat or cool the liquid in the circulating liquid supply component 2, such as water, so that the circulating liquid supply component 2 provides temperature-control liquid to the temperature-controlled equipment to adjust the working temperature of the temperature-controlled equipment to achieve precise temperature control.
[0034] Among them, the first temperature sensor 104 and the second temperature sensor 105 are located in front and back of the same copper tube, and the detected temperature values are basically the same. After the equipment is running, the temperature value detected by the first temperature sensor 104 is T2, the temperature value detected by the second temperature sensor 105 is T3, and the pressure value detected by the first pressure sensor 106 is P1. The saturated evaporation temperature of the refrigerant corresponding to the pressure value P1 is T4. When the equipment is running stably, the temperature difference ΔT2=T3-T2 and the suction superheat ΔT3=T2-T4 of the two temperature sensors are calculated. If ΔT2 and ΔT3 remain unchanged, it is determined that the use of the first temperature sensor 104 and the second temperature sensor 105, that is, the spare temperature sensors, are normal, and the system adjustment does not need to take action;
[0035] If ΔT2 changes greatly instantly, while ΔT3 remains unchanged, it is determined that the spare second temperature sensor 105, i.e., the spare sensor, is abnormal. When the customer shuts down, the second temperature sensor 105, i.e., the spare sensor, is replaced;
[0036] If ΔT2 and ΔT3 change greatly at the same time and become consistent after a delay of several seconds, it is determined that the first temperature sensor 104 is abnormal. At this time, the first temperature sensor 104 is switched to the second temperature sensor 105, which is the backup sensor, and the first temperature sensor 104 is replaced when the customer shuts down.
[0037] It can be seen that the use of dual temperature sensors for detection in this system can effectively prevent refrigeration system failures caused by temperature sensor device failures due to vibration of the compressor 101, thereby preventing sudden shutdowns and ensuring the normal operation of customer equipment, which helps to improve production efficiency and customer satisfaction.
[0038] In this embodiment, preferably, Figure 1 As shown, the heating and cooling assembly 1 further includes a first electronic expansion valve 107 , and the first electronic expansion valve 107 is disposed on a pipeline between the condenser 102 and the first heat exchange channel of the evaporator 103 .
[0039] According to the structure described above, it can be known that the difference between the saturated vapor temperature value T4 of the refrigerant corresponding to the temperature value T2 detected by the first temperature sensor 104 and the pressure value detected by the first pressure sensor 106 is the suction superheat. The suction superheat needs to be stabilized within a certain range, and then it is necessary to adjust the opening of the first electronic expansion valve 107 to ensure that the superheat is within a suitable stable range.
[0040] When ΔT2 and ΔT3 change greatly at the same time and become consistent after a delay of several seconds, it is determined that the device of the first temperature sensor 104 is abnormal. At this time, the first temperature sensor 104 is switched to the second temperature sensor 105, that is, the second temperature sensor 105 is used to detect the temperature and calculate the corresponding intake superheat, and then the first electronic expansion valve 107 is adjusted to operate so that the superheat is within a suitable stable range.
[0041] In this embodiment, preferably, Figure 1 As shown, the heating and cooling assembly 1 further includes a drying filter 108 , and the drying filter 108 is disposed on the pipeline between the condenser 102 and the first electronic expansion valve 107 .
[0042] According to the structure described above, it can be known that the drying filter 108 mainly plays the role of filtering out impurities in the refrigerant, improving the refrigeration effect, and avoiding clogging of other components in the system.
[0043] In this embodiment, preferably, Figure 1 As shown, the heating and cooling assembly 1 further includes a liquid sight glass 109 , and the liquid sight glass 109 is disposed on the pipeline between the drying filter 108 and the first electronic expansion valve 107 .
[0044] According to the structure described above, the sight glass 109 is often made of glass and steel by high temperature sintering process. The sight glass 109 has good strength and high glass transparency, so it is suitable for use in refrigeration structures, which makes it easy to observe whether the amount of refrigerant decreases and whether it needs to be replenished.
[0045] In this embodiment, preferably, Figure 1 As shown, the temperature adjustment system further includes a controller, and the controller is communicatively connected with the first temperature sensor 104 , the second temperature sensor 105 , the first pressure sensor 106 , and the first electronic expansion valve 107 , respectively.
[0046] According to the structure described above, the values detected by the first temperature sensor 104, the second temperature sensor 105 and the first pressure sensor 106 are all transmitted to the controller, and the controller can process, calculate and judge the above data, and finally control the first electronic expansion valve 107 to operate to ensure that the superheat in the system is within a suitable stable range.
[0047] Furthermore, preferably, the controller may be an existing Yokogawa F3 series controller.
[0048] Of course, instead of using a controller for intelligent control, the above process can be judged and operated manually, which is also achievable.
[0049] In this embodiment, preferably, Figure 1 As shown, the first temperature sensor 104 is disposed close to the compressor 101 . Of course, the present invention is not limited thereto. The second temperature sensor 105 may also be disposed close to the evaporator 103 . The specific design is based on actual needs.
[0050] In this embodiment, preferably, Figure 1 As shown, the heating and cooling component 1 also includes a hot gas branch pipeline 110, and one end of the hot gas branch pipeline 110 is connected to the pipeline between the compressor 101 and the condenser 102, and the other end of the hot gas branch pipeline 110 is connected to the first heat exchange channel of the evaporator 103 and the pipeline between the condenser 102, and preferably, the other end of the hot gas branch pipeline 110 is connected to the first heat exchange channel of the evaporator 103 and the pipeline between the first electronic expansion valve 107; a second electronic expansion valve 111 is arranged on the hot gas branch pipeline 110.
[0051] According to the structure described above, when heating is needed, the second electronic expansion valve 111 is opened, and the high-temperature and high-pressure gas discharged from the compressor 101 directly enters the first heat exchange channel of the evaporator 103 through the hot gas branch pipe 110, and then exchanges heat with the water in the second heat exchange channel to achieve heating operation.
[0052] When cooling is needed, the second electronic expansion valve 111 is closed, and the high-temperature and high-pressure gas discharged from the compressor 101 enters the condenser 102 for condensation, and then forms a high-pressure and low-temperature liquid, which then passes through the electromagnetic expansion valve to form a low-temperature and low-pressure liquid. This low-temperature and low-pressure liquid enters the first heat exchange channel of the evaporator 103, and then exchanges heat with the water in the second heat exchange channel to achieve cooling operation.
[0053] In this embodiment, preferably, Figure 1 As shown, the circulating liquid supply assembly 2 includes a water tank 203, a water pump 204 and a heater 205;
[0054] The outlet of the second heat exchange channel of the evaporator 103, the water tank 203, the water pump 204 and the inlet of the heater 205 are sequentially connected via pipelines, and the outlet of the heater 205 is connected with a supply pipeline 207, and the supply pipeline 207 is used to connect to the inlet of the temperature-controlled device. The water after heat exchange can be supplied to the temperature-controlled device via the supply pipeline 207, and the water temperature can be fine-tuned by using the heater 205.
[0055] The inlet end of the second heat exchange channel is connected to a reflux pipeline 201, and the reflux pipeline 201 is used to connect to the reflux port of the temperature-controlled device, that is, water flowing out of the reflux port of the temperature-controlled device can flow into the second heat exchange channel of the evaporator 103 via the reflux pipeline 201.
[0056] In this embodiment, preferably, Figure 1 As shown, the circulating liquid supply assembly 2 further includes a third temperature sensor 202 , and the third temperature sensor 202 is disposed on the return pipeline 201 .
[0057] According to the structure described above, the third temperature sensor 202 is used to constantly detect the temperature of the return water in the return pipe 201 , that is, constantly detect the temperature of the return water in the second heat exchange channel in the evaporator 103 .
[0058] In this embodiment, preferably, Figure 1 As shown, the circulating liquid supply assembly 2 further includes a fourth temperature sensor 206 , which is disposed on a pipeline between the water tank 203 and the second heat exchange channel of the evaporator 103 .
[0059] According to the structure described above, the fourth temperature sensor 206 is used to constantly detect the temperature of the return water after heat exchange, that is, constantly detect the temperature of the return water flowing out of the second heat exchange channel in the evaporator 103 .
[0060] In this embodiment, preferably, Figure 1 As shown, the circulating liquid supply assembly 2 further includes a second pressure sensor 208 , and the second pressure sensor 208 is disposed on the supply pipeline 207 .
[0061] According to the structure described above, it can be known that the second pressure sensor 208 is used to constantly detect the pressure of the water flow in the pipeline to ensure safety, that is, reliability.
[0062] In this embodiment, preferably, Figure 1 As shown, the circulating liquid supply assembly 2 further includes a fifth temperature sensor 209 , which is disposed on the supply pipeline 207 .
[0063] According to the structure described above, it can be known that the fifth temperature sensor 209 is used to constantly detect the temperature of the water flow supplied to the device to be temperature-controlled.
[0064] In this embodiment, preferably, Figure 1 As shown, the circulating liquid supply assembly 2 further includes a flow meter 210 , which is disposed on the supply pipeline 207 .
[0065] According to the structure described above, it can be known that the flow meter 210 is used to detect the flow rate of the water supplied to the temperature-controlled device at all times.
[0066] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A temperature control system, characterized in that: include: A heating and cooling component and a circulating liquid supply component; wherein the heating and cooling component includes a compressor, a condenser, an evaporator, a first temperature sensor, a second temperature sensor and a first pressure sensor, the evaporator is formed with a first heat exchange channel and a second heat exchange channel, and the compressor, the condenser, and the first heat exchange channel are connected in sequence end to end via a pipeline to form a circulating refrigeration structure, and the first temperature sensor, the second temperature sensor and the first pressure sensor are sequentially arranged on the pipeline between the condenser and the heat exchange channel; The circulating liquid supply component is connected to the second heat exchange channel, and the heating and cooling component is used to cool or heat the liquid in the circulating liquid supply component. The circulating liquid supply component is used to provide temperature-control liquid to the temperature-controlled equipment to adjust the operating temperature of the temperature-controlled equipment.
2. The temperature control system according to claim 1, characterized in that: The heating and cooling assembly further includes a first electronic expansion valve, and the first electronic expansion valve is disposed on a pipeline between the condenser and a first heat exchange channel of the evaporator.
3. The temperature control system according to claim 2, characterized in that: The heating and cooling assembly further includes a drying filter, and the drying filter is arranged on a pipeline between the condenser and the first electronic expansion valve.
4. The temperature control system according to claim 3, characterized in that: The heating and cooling assembly further includes a sight glass, and the sight glass is disposed on a pipeline between the drying filter and the first electronic expansion valve.
5. The temperature control system according to claim 2, characterized in that: The temperature adjustment system further includes a controller, and the controller is communicatively connected with the first temperature sensor, the second temperature sensor, the first pressure sensor, and the first electronic expansion valve respectively.
6. The temperature control system according to claim 1, characterized in that: The first temperature sensor is disposed close to the compressor side.
7. The temperature control system according to claim 1, characterized in that: The heating and cooling component also includes a hot gas branch pipeline, and one end of the hot gas branch pipeline is connected to the pipeline between the compressor and the condenser, and the other end of the hot gas branch pipeline is connected to the first heat exchange channel of the evaporator and the pipeline between the condenser, and a second electronic expansion valve is arranged on the hot gas branch pipeline.
8. The temperature control system according to any one of claims 1 to 7, characterized in that: The circulating liquid supply assembly includes a water tank, a water pump and a heater; The outlet end of the second heat exchange channel of the evaporator, the water tank, the water pump and the inlet end of the heater are sequentially connected via pipelines, and the outlet end of the heater is connected to a supply pipeline, and the supply pipeline is used to connect to the inlet of the temperature-controlled device; The inlet end of the second heat exchange channel is connected with a reflux pipeline, and the reflux pipeline is used to connect to the reflux port of the temperature-controlled equipment.
9. The temperature control system according to claim 8, characterized in that: The circulating liquid supply assembly further includes a third temperature sensor, and the third temperature sensor is arranged on the return pipeline; and / or The circulating liquid supply assembly further includes a fourth temperature sensor, which is disposed on a pipeline between the water tank and the second heat exchange channel of the evaporator.
10. The temperature adjustment system according to claim 8, characterized in that: The circulating liquid supply assembly further comprises a second pressure sensor, which is arranged on the supply pipeline; and / or The circulating liquid supply assembly further includes a fifth temperature sensor, which is disposed on the supply pipeline; and / or The circulating liquid supply assembly further comprises a flow meter, and the flow meter is disposed on the supply pipeline.