Industrial network intelligent control technology application platform

Abstract

The utility model discloses an industrial network intelligent control technology application platform which comprises a first work station and a second work station. The first work station is provided with a barrel material supply module used for achieving automatic feeding of material barrels, a filling module used for adding steel balls into the material barrels and a capping module used for capping the filled material barrels. The first work station is provided with a filling module, a capping module and a visual detection module, the visual detection module is used for carrying out appearance detection on the capped charging barrels, and the belt conveyor module is used for conveying the charging barrels provided by the barrel feeding module to the filling module, the capping module and the visual detection module in sequence; the first work station is provided with a carrying manipulator module used for carrying the charging barrels which are capped and detected to be qualified to the AGV trolley module, the first work station is provided with a collaborative robot module used for carrying the charging barrels conveyed on the AGV trolley module to the storage module, and the storage module is arranged on the first work station.

Description

Technical Field

[0001] The utility model relates to the technical field of teaching practice platforms, and in particular to an industrial network intelligent control technology application platform. Background Art

[0002] With the rapid development of science and technology, industrial automation and intelligence have become an important direction for the transformation and upgrading of the global manufacturing industry. The deep integration of technologies such as industrial Internet, Internet of Things, big data, and artificial intelligence has brought unprecedented changes to the field of industrial control. However, the current teaching of industrial control networks still has many shortcomings in cultivating students' practical ability. Traditional teaching methods often focus on imparting theoretical knowledge, but lack the cultivation of students' practical operation ability and innovative thinking, which makes it difficult for students to truly form the concept of a comprehensive system.

[0003] Therefore, an industrial network intelligent control technology application platform is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide an industrial network intelligent control technology application platform, so as to solve or at least alleviate one or more of the above-mentioned problems and other problems existing in the prior art.

[0005] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0006] An industrial network intelligent control technology application platform, comprising:

[0007] A first workstation, wherein the first workstation is respectively provided with a barrel material feeding module for realizing automatic barrel loading, a filling module for adding steel balls into the barrel, a capping module for capping the filled barrel, a visual inspection module for performing appearance inspection on the capped barrel, and a belt conveyor module for sequentially conveying the barrel provided by the barrel material feeding module to the filling module, the capping module, and the visual inspection module;

[0008] A second workstation, wherein the second workstation is provided with an AGV trolley module, and the first workstation is provided with a transport manipulator module for transporting the barrel that has been capped and tested to be qualified to the AGV trolley module;

[0009] The first workstation is provided with a collaborative robot module for transporting the barrel conveyed by the AGV trolley module to the storage module, and the storage module is provided on the first workstation;

[0010] The first workstation is provided with a first PLC controller, and the collaborative robot module, the belt conveyor module, the barrel material feeding module, the filling module, the capping module, the handling manipulator module and the visual inspection module are all electrically connected to the first PLC controller;

[0011] The second workstation is provided with a second PLC controller, and the second PLC controller is connected to the AGV vehicle module signal through a LoRa remote module.

[0012] In an industrial network intelligent control technology application platform according to the utility model, the collaborative robot module includes a collaborative robot body, the collaborative robot body is fixedly installed on the first workstation, and a first pneumatic gripper is installed at the output end of the collaborative robot body.

[0013] In an industrial network intelligent control technology application platform according to the utility model, the belt conveyor module includes a first support frame, the first support frame is fixedly mounted on the first workstation, a belt conveyor is rotatably mounted on the first support frame, a material blocking assembly is arranged on the first support frame, the material blocking assembly includes a material blocking cylinder and a first material proximity sensor, the material blocking cylinder is fixedly mounted on one side of the first support frame, the first material proximity sensor is fixedly mounted on the other side of the first support frame, a first driving motor for driving the belt conveyor to rotate is fixedly mounted on the first workstation, and a second material proximity sensor is installed on the first support frame at the discharge port of the belt conveyor.

[0014] In an industrial network intelligent control technology application platform according to the utility model, the barrel material feeding module includes a second support frame, the second support frame is fixedly mounted on the first workstation, the top of the second support frame is fixedly mounted with a first feeding cylinder and a first discharging seat, the side of the first discharging seat is provided with a through hole, the top of the first discharging seat is open, the top of the first discharging seat is fixedly connected with a first storage pipe for storing barrels, the inside of the through hole is slidingly provided with a first push rod, the end of the first push rod away from the first discharging seat is fixedly connected to the end of the piston rod of the first feeding cylinder, when the piston rod of the first feeding cylinder retracts, the first push rod can push the barrel that falls into the through hole onto the belt conveyor.

[0015] In an industrial network intelligent control technology application platform according to the utility model, two filling modules are provided, and the two filling modules are used to convey steel balls with different diameters. The two filling modules both include a third support frame, and the third support frame is fixedly fixed above the first workstation through a mounting frame, and a second feeding cylinder and a second discharging seat are fixedly installed on the third support frame respectively, and a second storage pipe for storing steel balls is fixedly installed on the top of the second discharging seat, a material transfer groove is provided on the side of the second discharging seat, a connecting hole connected to the material transfer groove is provided on the top of the second discharging seat, a blanking hole is provided at the bottom of the second discharging seat, and a feeding pipe is connected to the bottom of the second discharging seat through the blanking hole, and a second pushing rod is slidably provided inside the material transfer groove, and a circular hole is provided at one end of the second pushing rod, and an end of the second pushing rod away from the circular hole is fixedly connected to the piston rod end of the second feeding cylinder.

[0016] In an industrial network intelligent control technology application platform according to the utility model, the capping module includes a cover plate feeding unit and a capping unit, the cover plate feeding unit includes a fourth support frame, the fourth support frame is fixedly mounted on the first workstation, a third feeding cylinder and a third discharging seat are fixedly mounted on the fourth support frame respectively, a feeding through slot is opened on the side of the third discharging seat, the top of the third discharging seat is open, the top of the third discharging seat is connected to a third storage pipe for storing the cover plate, a third pushing rod is slidably arranged inside the feeding through slot, one end of the third pushing rod away from the third discharging seat is fixedly connected to the end of the piston rod of the third feeding cylinder, and an arc-shaped stopper for preventing the pushed cover plate from detaching from the top of the fourth support frame is fixedly mounted on one end of the top of the fourth support frame away from the third pushing rod;

[0017] The capping unit includes a fifth support frame, which is fixedly mounted on the first workstation, on which a linear module is fixedly mounted, on which a lifting cylinder is fixedly mounted on the slide of the linear module, and on which a suction cup is fixedly mounted at the end of the piston rod of the lifting cylinder.

[0018] In an industrial network intelligent control technology application platform according to the utility model, the visual detection module includes a support rod, which is fixedly mounted on the upper end of one side of the five support frames, and a camera is fixedly mounted on one end of the support rod.

[0019] In an industrial network intelligent control technology application platform according to the utility model, the handling robot module includes a sixth support frame, the sixth support frame is fixedly installed on the first workstation, a mounting shell is fixedly installed on the top of the sixth support frame, a first mounting plate is fixedly installed on the inner wall of the mounting shell, a second mounting plate is fixedly installed on one side of the first mounting plate, an inverted U-shaped path slide groove is opened on the second mounting plate, the inverted U-shaped path slide groove is provided with a connecting rod, one end of the connecting rod is in rolling contact with the inverted U-shaped path slide groove through a bearing, and a curved groove is rotatably installed inside the mounting shell. The cam is provided with a plurality of movable parts, and the movable parts are provided with a plurality of movable parts. The movable parts are provided with a plurality of movable parts, and the movable parts are provided with a plurality of movable parts.

[0020] In an industrial network intelligent control technology application platform according to the utility model, a weighing module is also arranged on the first workstation, and the weighing module comprises a seventh support frame, and the seventh support frame is fixedly installed on the first workstation, and a weighing sensor is fixedly installed on the top of the seventh support frame, and a weighing trough is fixedly installed on the top of the weighing sensor.

[0021] In an industrial network intelligent control technology application platform according to the utility model, the storage module includes an eighth support frame, the eighth support frame is fixedly installed on the first workstation, the top of the eighth support frame is fixedly connected to a storage plate, a plurality of storage slots are opened on the storage plate, and the plurality of storage slots are distributed on the storage plate in a rectangular array, and a plurality of third material proximity sensors are fixedly installed on the storage plate, and each of the third material proximity sensors corresponds to one storage slot.

[0022] The utility model has at least the following beneficial effects:

[0023] The utility model adopts the form of project-based teaching to carry out practical teaching integrating theory and practice. Through the AGV trolley module, collaborative robot module, belt conveyor module, barrel feeding module, filling module, capping module, handling manipulator module, visual inspection module, weighing module and storage module, the modules can be flexibly combined to meet different teaching needs and requirements of practical training projects. The platform simulates a real industrial network intelligent control environment to provide students with rich practical content and operation experience, and enhance their understanding and application capabilities of industrial network intelligent control technology.

[0024] The latest industrial network intelligent control technology and teaching concepts are incorporated into the design and development of the platform, which will help promote technological innovation and development in related fields. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0026] Figure 1 This is a schematic diagram of the structure of the utility model industrial network intelligent control technology application platform;

[0027] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0028] Figure 3 It is a partial structural diagram of the utility model industrial network intelligent control technology application platform;

[0029] Figure 4 This is a structural schematic diagram of a belt conveyor module of the utility model;

[0030] Figure 5 It is a structural schematic diagram of the barrel material feeding module of the utility model;

[0031] Figure 6 It is a structural schematic diagram of the filling module of the utility model;

[0032] Figure 7 It is a cross-sectional structural schematic diagram of the filling module of the utility model;

[0033] Figure 8 This is a schematic diagram of the structure of the collaborative robot module of the utility model;

[0034] Fig. 9 It is a structural schematic diagram of the capping module of the utility model;

[0035] Fig.10 This is a structural diagram of a handling robot module of the utility model;

[0036] Fig.11 It is a structural schematic diagram of the handling robot module of the utility model from another perspective;

[0037] Fig.12 This is a schematic diagram of the partial explosion structure of the handling robot module of the utility model;

[0038] Fig.13 It is a structural schematic diagram of the storage module of the present utility model.

[0039] Description of Figure Numbers:

[0040] 1. First workstation; 2. Second workstation; 3. Display screen; 4. First PLC controller; 5. Second PLC controller; 6. AGV trolley module;

[0041] 7. Collaborative robot module; 701. Collaborative robot body; 702. First pneumatic gripper;

[0042] 8. Belt conveyor module; 801. First support frame; 802. Belt conveyor; 803. Material blocking cylinder; 804. First material proximity sensor; 805. Second material proximity sensor; 806. First drive motor;

[0043] 9. Barrel material feeding module; 901. Second support frame; 902. First material discharging seat; 903. Through hole; 904. First material storage pipe; 905. First material feeding cylinder; 906. First material pushing rod;

[0044] 10. Filling module; 1001. third support frame; 1002. second feeding cylinder; 1003. second push rod; 10031. round hole; 1004. second storage pipe; 1005. second discharge seat; 10051. material transfer trough; 10052. drop hole; 10053. connection hole;

[0045] 11. Covering module; 1101. Fourth support frame; 1102. Third feeding cylinder; 1103. Third pushing rod; 1104. Third discharging seat; 1105. Third storage pipe; 1106. Arc stopper; 1107. Fifth support frame; 1108. Linear module; 1109. Lifting cylinder; 1110. Suction cup;

[0046] 12. Handling manipulator module; 1201. Sixth support frame; 1202. Mounting shell; 1203. Second mounting plate; 1204. Inverted U-shaped path slide; 1205. Crank; 12051. Waist hole; 1206. Moving rod; 1207. Second pneumatic gripper; 1208. Second driving motor; 1209. Longitudinal slide rail; 1210. First mounting plate; 1211. Transverse slide rail; 1212. Transverse slider; 1213. Longitudinal slider; 1214. Connecting rod;

[0047] 13. Visual inspection module; 1301. Support rod; 1302. Camera;

[0048] 14. weighing module; 1401. weighing sensor; 1402. weighing tank;

[0049] 15. Storage module; 1501. Eighth support frame; 1502. Storage plate; 1503. Storage slot; 1504. Third material proximity sensor;

[0050] 16. Barrel. DETAILED DESCRIPTION

[0051] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0052] Please refer to Figures 1 to 13 As shown, this embodiment provides an industrial network intelligent control technology application platform, a first workstation 1, the first workstation 1 is respectively provided with a barrel material feeding module 9 for realizing automatic loading of a barrel 16, a filling module 10 for adding steel balls into the barrel 16, a capping module 11 for capping the filled barrel 16, a visual inspection module 13 for performing appearance inspection on the capped barrel 16, and a belt conveyor module 8 for sequentially conveying the barrel 16 provided by the barrel material feeding module 9 to the filling module 10, the capping module 11, and the visual inspection module 13, and a weighing module 14 is provided on the first workstation 1;

[0053] The second workstation 2 is provided with an AGV trolley module 6, and the first workstation 1 is provided with a transporting manipulator module 12 for transporting the barrel 16 that has been capped and tested to be qualified to the AGV trolley module 6;

[0054] The first workstation 1 is provided with a collaborative robot module 7 for transporting the barrel 16 conveyed by the AGV trolley module 6 to the storage module 15, and the storage module 15 is provided on the first workstation 1;

[0055] The first workstation 1 is provided with a first PLC controller 4, and the collaborative robot module 7, the belt conveyor module 8, the barrel material feeding module 9, the filling module 10, the capping module 11, the handling manipulator module 12 and the visual inspection module 13 are all electrically connected to the first PLC controller 4;

[0056] The second workstation 2 is provided with a second PLC controller 5 , and the second PLC controller 5 is connected to the AGV vehicle module 6 by signal via the LoRa remote module.

[0057] The industrial network intelligent control technology application platform adopts the above technical solution. Through the AGV car module 6, collaborative robot module 7, belt conveyor module 8, barrel material feeding module 9, filling module 10, capping module 11, handling robot module 12, visual inspection module 13, weighing module 14 and storage module 15, the modules can be flexibly combined to meet the requirements of different teaching needs and training projects. The platform simulates the real industrial network intelligent control environment to provide students with rich practical content and operation experience, thereby enhancing their understanding and application capabilities of industrial network intelligent control technology.

[0058] In this embodiment, the collaborative robot module 7 includes a collaborative robot body 701, which is fixedly mounted on the first workstation 1. A first pneumatic gripper 702 is mounted at the output end of the collaborative robot body 701. In this embodiment, the first PLC controller 4 communicates with the collaborative robot body 701 through a ModBus-TCP network.

[0059] Among them, in this embodiment, the belt conveyor module 8 includes a first support frame 801, the first support frame 801 is fixedly installed on the first workstation 1, a belt conveyor 802 is rotatably installed on the first support frame 801, a material blocking assembly is arranged on the first support frame 801, the barrel material feeding module 9, the filling module 10, the capping module 11, and the visual inspection module 13 each correspond to a group of material blocking assemblies, the material blocking assembly includes a material blocking cylinder 803 and a first material proximity sensor 804, the material blocking cylinder 803 is fixedly installed on one side of the first support frame 801, the first material proximity sensor 804 is fixedly installed on the other side of the first support frame 801, and a first driving motor 806 for driving the belt conveyor 802 to rotate is fixedly installed on the first workstation 1, and the first driving motor 806 is matched with a corresponding frequency converter, so as to The first drive motor 806 can be operated at industrial frequency or variable frequency. The first support frame 801 is located at the discharge port of the belt conveyor 802 and is equipped with a second material proximity sensor 805. By controlling the start and stop of the first drive motor 806, the barrel 16 can be driven to move to different module positions. By setting the material blocking cylinder 803 and the first material proximity sensor 804, when the barrel 16 moves to the corresponding module position, the first material proximity sensor 804 detects the barrel 16, and then controls the extension of the piston rod of the material blocking cylinder 803, thereby blocking the barrel 16 at the corresponding module position. By setting the second material proximity sensor 805, the barrel 16 moved to the bottom of the handling robot module 12 can be detected, so that the handling robot module 12 can transport the barrel 16.

[0060] Specifically, the barrel material feeding module 9 includes a second support frame 901, the second support frame 901 is fixedly installed on the first workstation 1, the top of the second support frame 901 is fixedly installed with a first feeding cylinder 905 and a first discharge seat 902, the side of the first discharge seat 902 is provided with a through hole 903, the top of the first discharge seat 902 is open, the top of the first discharge seat 902 is fixedly connected with a first storage pipe 904 for storing the barrel 16, the interior of the through hole 903 is slidably provided with a first push rod 906, and the end of the first push rod 906 away from the first discharge seat 902 is connected to the piston rod of the first feeding cylinder 905 The ends are fixedly connected, and when the piston rod of the first feeding cylinder 905 retracts, the first pushing rod 906 can push the barrel 16 that falls into the through hole 903 to the belt conveyor 802. Through this arrangement, when feeding is required, the piston rod of the first feeding cylinder 905 is controlled to retract, and then the first pushing rod 906 can push the barrel 16 that falls into the through hole 903 to the belt conveyor 802, and then the piston rod of the first feeding cylinder 905 is controlled to extend, so that the first pushing rod 906 moves out of the through hole 903, so that the bottom barrel 16 in the first storage tube 904 falls into the through hole 903, waiting for the next feeding.

[0061] Specifically, two filling modules 10 are provided, and the two filling modules 10 are used to convey steel balls of different diameters. The two filling modules 10 both include a third support frame 1001, and the third support frame 1001 is fixed above the first workstation 1 through a mounting frame. A second feeding cylinder 1002 and a second discharge seat 1005 are fixedly mounted on the third support frame 1001, respectively. A second storage pipe 1004 for storing steel balls is fixedly mounted on the top of the second discharge seat 1005. A material transfer groove 10051 is provided on the side of the second discharge seat 1005, and a connecting hole 10053 connected to the material transfer groove 10051 is provided on the top of the second discharge seat 1005. A material drop hole 10052 is provided at the bottom of the second discharge seat 1005, and the bottom of the second discharge seat 1005 is connected to the feeding pipe 1006 through the material drop hole 10052. The interior of the material transfer groove 10051 A second push rod 1003 is slidably arranged, and a circular hole 10031 is opened at one end of the second push rod 1003. The end of the second push rod 1003 away from the circular hole 10031 is fixedly connected to the piston rod end of the second feeding cylinder 1002. Through the two groups of filling modules 10, different barrels 16 can be filled with steel balls of different diameters according to the teaching design. During specific operation, the piston rod of the second feeding cylinder 1002 is controlled to retract, so that the circular hole 10031 moves to the bottom of the connecting hole 10053. At this time, the steel balls in the second storage tube 1004 fall into the circular hole 10031 and then the piston rod of the second feeding cylinder 1002 is controlled to extend, thereby driving the second push rod 1003 to move forward. When the circular hole 10031 moves to the top of the drop hole 10052, the steel balls in the circular hole 10031 fall from the feeding tube 1006 into the barrel 16.

[0062] Specifically, the capping module 11 includes a cover plate feeding unit and a capping unit, the cover plate feeding unit includes a fourth support frame 1101, the fourth support frame 1101 is fixedly installed on the first workstation 1, and a third feeding cylinder 1102 and a third discharge seat 1104 are fixedly installed on the fourth support frame 1101, a feeding slot is provided on the side of the third discharge seat 1104, the top of the third discharge seat 1104 is open, and the top of the third discharge seat 1104 is connected to a third storage pipe 1105 for storing the cover plate, and a third pushing rod 1103 is slidably provided inside the feeding slot, and one end of the third pushing rod 1103 away from the third discharge seat 1104 is connected to the piston of the third feeding cylinder 1102 The rod end is fixedly connected, and an arc-shaped stopper 1106 is fixedly installed on the top of the fourth support frame 1101 away from the end of the third pushing rod 1103, which is used to prevent the pushed cover plate from detaching from the top of the fourth support frame 1101. Through this arrangement, by controlling the piston rod of the third feeding cylinder 1102 to retract, the third pushing rod 1103 pushes the cover plate that falls into the third discharging seat 1104 from the third discharging seat 1104 to the arc-shaped stopper 1106, and then the piston rod of the third feeding cylinder 1102 is controlled to extend to move the third pushing rod 1103 out of the third discharging seat 1104. At this time, the cover plate at the bottom of the third storage tube 1105 falls to the third discharging seat 1104, waiting for the next feeding;

[0063] The capping unit includes a fifth support frame 1107, which is fixedly mounted on the first workstation 1, and a linear module 1108 is fixedly mounted on the fifth support frame 1107. A lifting cylinder 1109 is fixedly mounted on the slide of the linear module 1108. The motor on the linear module 1108 adopts a servo motor. A suction cup 1110 is fixedly mounted on the piston rod end of the lifting cylinder 1109. By adopting the above technical solution, during operation, the linear module 1108 is controlled to drive the suction cup 1110 10 moves to the top of the cover plate at the arc-shaped stopper 1106, and then controls the piston rod of the lifting cylinder 1109 to extend, and absorbs the cover plate through the suction cup 1110, and then drives the suction cup 1110 to move to the bottom of the barrel 16 through the linear module 1108, and then controls the piston rod of the lifting cylinder 1109 to extend, and covers the cover plate on the suction cup 1110 on the top of the barrel 16. In this embodiment, the suction cup 1110 adopts a vacuum suction cup with model ZPT20BNK10-B5-A10.

[0064] Specifically, the visual inspection module 13 includes a support rod 1301, which is fixedly mounted on the upper end of one side of the five support frames 1107. A camera 1302 is fixedly mounted on one end of the support rod 1301. The camera 1302 can be used to inspect and analyze the appearance of the covered barrel 16 and transmit the data to the first PLC controller 4. In this embodiment, the camera 1302 communicates with the first PLC controller 4 via a TCP / IP network.

[0065] In this embodiment, the handling robot module 12 includes a sixth support frame 1201, which is fixedly installed on the first workstation 1, and a mounting shell 1202 is fixedly installed on the top of the sixth support frame 1201. A first mounting plate 1210 is fixedly installed on the inner wall of the mounting shell 1202, and a second mounting plate 1203 is fixedly installed on one side of the first mounting plate 1210. An inverted U-shaped path slide groove 1204 is provided on the second mounting plate 1203, and the inverted U-shaped path slide groove 1204 is provided with a connecting rod 1214. One end of the connecting rod 1214 is in rolling contact with the inverted U-shaped path slide groove 1204 through a bearing, and a crank 1205 is rotatably installed inside the mounting shell 1202, and a waist hole 1205 is provided at one end of the crank 1205 1. One end of the connecting rod 1214 is rollingly installed in the waist hole 12051 through a bearing, and the end of the connecting rod 1214 away from the crank 1205 is fixedly connected to the moving rod 1206, and the lower end of the moving rod 1206 is fixedly installed with a second pneumatic clamp 1207, and the back of the mounting shell 1202 is fixedly installed with a second driving motor 1208 for driving the crank 1205 to rotate, and the lower end of one side of the first mounting plate 1210 is fixedly connected to a transverse slide rail 1211, and a transverse slider 1212 is slidably arranged on the transverse slide rail 1211, and a longitudinal slider 1213 is fixedly connected to the transverse slider 1212, and the back of the moving rod 1206 is fixedly connected to a longitudinal slide rail 1209, and the longitudinal slider 1213 is slidably arranged on the longitudinal slide rail 1209.

[0066] By adopting the above technical solution, when the barrel 16 with qualified appearance moves to the second material proximity sensor 805, the second material proximity sensor 805 sends a signal to the first PLC controller 4, and the first PLC controller 4 controls the second drive motor 1208 to drive the crank 1205 to drive the connecting rod 1214 to move downward along the inverted U-shaped path slot 1204, so that the second pneumatic clamp 1207 moves to the side of the barrel 16, so that the barrel 16 is located between the two clamps of the second pneumatic clamp 1207, and then the first PLC controller 4 controls the second pneumatic clamp 1207 to clamp the barrel 16, and then the first PLC controller 4 controls the second drive motor 1208 to control the second drive motor 1208 to drive the crank 1205 to drive the connecting rod 1214 to move along the inverted U-shaped path slot 1204 to the lower end of the other end of the inverted U-shaped path slot 1204, and moves the barrel 16 to the AGV trolley module 6, and then controls the second pneumatic clamp 1207 to release the barrel 16.

[0067] The weighing module 14 includes a seventh support frame, which is fixedly installed on the first workstation 1. A weighing sensor 1401 is fixedly installed on the top of the seventh support frame, and a weighing trough 1402 is fixedly installed on the top of the weighing sensor 1401. The covered barrel 16 can be weighed by setting the weighing trough 1402 in cooperation with the weighing sensor 1401, that is, the cooperative robot body 701 is controlled to cooperate with the first pneumatic clamp 702 to perform random inspections on the covered barrel 16 moving on the belt conveyor 802, and the inspected barrel 16 is placed on the weighing trough 1402. When the weighing is qualified, the cooperative robot body 701 will put the qualified barrel 16 back on the belt conveyor 802. If the weighing is unqualified, the cooperative robot body 701 will move the barrel 16 to the corresponding position according to the programming design. The model of the weighing sensor 1401 is not limited here, as long as it meets the design requirements.

[0068] In this embodiment, the storage module 15 includes an eighth support frame 1501, which is fixedly installed on the first workstation 1. A storage plate 1502 is fixedly connected to the top of the eighth support frame 1501. A plurality of storage slots 1503 are provided on the storage plate 1502. The plurality of storage slots 1503 are distributed in a rectangular array on the storage plate 1502. A plurality of third material proximity sensors 1504 are fixedly installed on the storage plate 1502. Each third material proximity sensor 1504 corresponds to a storage slot 1503. The barrel 16 can be stored by setting the storage slots 1503 distributed in a rectangular array, so as to train students' cognition and ability of storage design. The storage slots 1503 can be detected by the third material proximity sensors 1504, so that the first PLC controller 4 knows which storage slot 1503 is in an idle state.

[0069] In this embodiment, the first material proximity sensor 804, the second material proximity sensor 805 and the third material proximity sensor 1504 are all Omron diffuse reflection photoelectric switch sensors with model number E3Z-D61 / D81.

[0070] In this embodiment, the first PLC controller 4 and the second PLC controller 5 are Siemens PLC controllers of model S7-1200.

[0071] In this embodiment, the first PLC controller 4 and the second PLC controller 5 exchange data via a TCP / IP network. A touch screen is installed on the first workstation 1, and the touch screen communicates with the first PLC controller 4 and the second PLC controller 5 via the TCP / IP network.

[0072] In some embodiments, a display screen 3 is installed on both the first workstation 1 and the second workstation 2. The display screen 3 is connected to the digital twin module. The digital twin module exchanges data with the second PLC controller 5 and the first PLC controller 4 through Ethernet.

[0073] The industrial network intelligent control technology application platform can carry out the following practical training projects:

[0074] Conveyor belt power frequency control project (PLC programming + electrical control + motor);

[0075] Conveyor belt frequency conversion control project (PLC programming + frequency converter + electrical control + motor);

[0076] Human-machine interactive conveyor belt frequency conversion control project (touch screen + PLC programming + frequency conversion motor);

[0077] Feeding control project (touch screen + PLC programming + pneumatic + sensor);

[0078] Filling control project (touch screen + PLC programming + pneumatic + sensor);

[0079] Conveying, feeding and filling control project (touch screen + PLC programming + variable frequency motor + pneumatic + sensor + encoder);

[0080] Stamping robot control project (PLC programming + touch screen + servo motor);

[0081] Conveying, feeding, filling and capping control project (touch screen + PLC programming + variable frequency motor + servo motor);

[0082] Detection control project (touch screen + PLC programming + vision + weighing);

[0083] Conveying, feeding, filling, capping, detection and control project (touch screen + PLC programming + variable frequency motor + servo motor + vision + weighing);

[0084] Warehousing equipment control project 1 (touch screen + PLC programming + collaborative robot body);

[0085] Conveying, feeding, filling, capping, inspection and warehousing control project 1 (touch screen + PLC programming + variable frequency motor + servo + vision + weighing + collaborative robot body);

[0086] Warehousing equipment control project 2 (touch screen + PLC programming + handling manipulator module + AGV trolley + collaborative robot body module);

[0087] Conveying, feeding, filling, capping, inspection and warehousing control project 2 (touch screen + PLC programming + variable frequency motor + servo + vision + weighing + handling manipulator module hand + AGV trolley + collaborative robot body);

[0088] Comprehensive control project of electrical automation system (touch screen + PLC programming + industrial network + variable frequency motor + servo + vision + weighing + handling manipulator module + AGV cart + collaborative robot body + digital twin).

[0089] In summary, the utility model adopts the form of project-based teaching to carry out practical teaching that integrates theory and practice. Through the AGV trolley module, collaborative robot module, belt conveyor module, barrel feeding module, filling module, capping module, handling manipulator module, visual inspection module, weighing module and storage module, the modules can be flexibly combined to meet different teaching needs and requirements of practical training projects. The platform simulates a real industrial network intelligent control environment to provide students with rich practical content and operation experience, and enhance their understanding and application capabilities of industrial network intelligent control technology.

[0090] The latest industrial network intelligent control technology and teaching concepts are incorporated into the design and development of the platform, which will help promote technological innovation and development in related fields.

[0091] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.

Claims

1. An industrial network intelligent control technology application platform, characterized in that: include: A first workstation (1), wherein the first workstation (1) is provided with a barrel material feeding module (9) for realizing automatic loading of a barrel (16), a filling module (10) for adding steel balls into the barrel (16), a capping module (11) for capping the filled barrel (16), a visual inspection module (13) for performing appearance inspection on the capped barrel (16), and a belt conveyor module (8) for conveying the barrel (16) provided by the barrel material feeding module (9) to the filling module (10), the capping module (11), and the visual inspection module (13) in sequence; A second workstation (2), wherein the second workstation (2) is provided with an AGV trolley module (6), and the first workstation (1) is provided with a transport robot module (12) for transporting the barrel (16) that has been capped and tested to be qualified to the AGV trolley module (6); The first workstation (1) is provided with a collaborative robot module (7) for transporting the barrel (16) transported by the AGV trolley module (6) to a storage module (15), and the storage module (15) is provided on the first workstation (1); The first workstation (1) is provided with a first PLC controller (4), and the collaborative robot module (7), the belt conveyor module (8), the barrel material feeding module (9), the filling module (10), the capping module (11), the handling robot module (12) and the visual inspection module (13) are all electrically connected to the first PLC controller (4); The second workstation (2) is provided with a second PLC controller (5), and the second PLC controller (5) is connected to the AGV vehicle module (6) by signal via a LoRa remote module.

2. The industrial network intelligent control technology application platform according to claim 1, characterized in that: The collaborative robot module (7) comprises a collaborative robot body (701), wherein the collaborative robot body (701) is fixedly mounted on the first workstation (1), and a first pneumatic clamp (702) is mounted at the output end of the collaborative robot body (701).

3. The industrial network intelligent control technology application platform according to claim 2 is characterized by: The belt conveyor module (8) comprises a first support frame (801), the first support frame (801) is fixedly mounted on the first workstation (1), a belt conveyor (802) is rotatably mounted on the first support frame (801), a material blocking assembly is arranged on the first support frame (801), the material blocking assembly comprises a material blocking cylinder (803) and a first material proximity sensor (804), the material blocking cylinder (803) is fixedly mounted on one side of the first support frame (801), the first material proximity sensor (804) is fixedly mounted on the other side of the first support frame (801), a first driving motor (806) for driving the belt conveyor (802) to rotate is fixedly mounted on the first workstation (1), and a second material proximity sensor (805) is mounted on the first support frame (801) at the discharge port of the belt conveyor (802).

4. The industrial network intelligent control technology application platform according to claim 3 is characterized by: The barrel material feeding module (9) comprises a second support frame (901), the second support frame (901) is fixedly mounted on the first workstation (1), a first feeding cylinder (905) and a first discharge seat (902) are fixedly mounted on the top of the second support frame (901), a through hole (903) is provided on the side of the first discharge seat (902), the top of the first discharge seat (902) is open, and a barrel storage device (905) is fixedly connected to the top of the first discharge seat (902). The first material storage tube (904) of the first feeding cylinder (16) is provided with a first pushing rod (906) which is slidably arranged inside the through hole (903). The end of the first pushing rod (906) which is away from the first discharging seat (902) is fixedly connected to the piston rod end of the first feeding cylinder (905). When the piston rod of the first feeding cylinder (905) retracts, the first pushing rod (906) can push the material barrel (16) which falls into the through hole (903) onto the belt conveyor (802).

5. The industrial network intelligent control technology application platform according to claim 1, characterized in that: The filling modules (10) are provided with two, and the two filling modules (10) are used to convey steel balls with different diameters. The two filling modules (10) each comprise a third support frame (1001), and the third support frame (1001) is fixed above the first workstation (1) through a mounting frame, and a second feeding cylinder (1002) and a second discharge seat (1005) are respectively fixedly mounted on the third support frame (1001), and a second storage pipe (1004) for storing steel balls is fixedly mounted on the top of the second discharge seat (1005), and a material transfer groove (10051) is provided on the side of the second discharge seat (1005), and the second discharge seat (1005) A connecting hole (10053) connected to the material transfer trough (10051) is provided at the top of the second discharging seat (1005), a material drop hole (10052) is provided at the bottom of the second discharging seat (1005), and a feeding pipe (1006) is connected to the bottom of the second discharging seat (1005) through the material drop hole (10052). A second pushing rod (1003) is slidably arranged inside the material transfer trough (10051), a circular hole (10031) is provided at one end of the second pushing rod (1003), and the end of the second pushing rod (1003) away from the circular hole (10031) is fixedly connected to the end of the piston rod of the second feeding cylinder (1002).

6. The industrial network intelligent control technology application platform according to claim 1, characterized in that: The capping module (11) comprises a capping feeding unit and a capping unit, the capping feeding unit comprises a fourth support frame (1101), the fourth support frame (1101) is fixedly mounted on the first workstation (1), a third feeding cylinder (1102) and a third discharge seat (1104) are respectively fixedly mounted on the fourth support frame (1101), a feeding through slot is provided on the side of the third discharge seat (1104), the top of the third discharge seat (1104) is open, and the top of the third discharge seat (1104) is The third support frame (1101) is connected to a third material storage pipe (1105) for storing the cover plate, a third push rod (1103) is slidably arranged inside the feeding slot, one end of the third push rod (1103) away from the third material discharging seat (1104) is fixedly connected to the piston rod end of the third feeding cylinder (1102), and the top of the fourth support frame (1101) is fixedly installed with an arc-shaped stopper (1106) at one end away from the third push rod (1103) for preventing the pushed cover plate from detaching from the top of the fourth support frame (1101); The capping unit comprises a fifth support frame (1107), wherein the fifth support frame (1107) is fixedly mounted on the first workstation (1), a linear module (1108) is fixedly mounted on the fifth support frame (1107), a lifting cylinder (1109) is fixedly mounted on the slide table of the linear module (1108), and a suction cup (1110) is fixedly mounted on the end of the piston rod of the lifting cylinder (1109).

7. The industrial network intelligent control technology application platform according to claim 6 is characterized by: The visual inspection module (13) comprises a support rod (1301), wherein the support rod (1301) is fixedly mounted on an upper end of one side of the five support frames (1107), and a camera (1302) is fixedly mounted on one end of the support rod (1301).

8. The industrial network intelligent control technology application platform according to claim 1, characterized in that: The handling robot module (12) comprises a sixth support frame (1201), the sixth support frame (1201) is fixedly mounted on the first workstation (1), a mounting shell (1202) is fixedly mounted on the top of the sixth support frame (1201), a first mounting plate (1210) is fixedly mounted on the inner wall of the mounting shell (1202), a second mounting plate (1203) is fixedly mounted on one side of the first mounting plate (1210), an inverted U-shaped path slide groove (1204) is provided on the second mounting plate (1203), the inverted U-shaped path slide groove (1204) is provided with a connecting rod (1214), one end of the connecting rod (1214) is in rolling contact with the inverted U-shaped path slide groove (1204) through a bearing, a crank (1205) is rotatably mounted inside the mounting shell (1202), one end of the crank (1205) is provided with a waist hole (12051), the One end of the connecting rod (1214) is rollingly mounted in the waist hole (12051) through a bearing, and one end of the connecting rod (1214) away from the crank (1205) is fixedly connected to a moving rod (1206), and a second pneumatic clamp (1207) is fixedly mounted on the lower end of the moving rod (1206). A second driving motor (1208) for driving the crank (1205) to rotate is fixedly mounted on the back of the mounting shell (1202). A transverse slide rail (1211) is fixedly connected to the lower end of one side of the first mounting plate (1210), and a transverse slider (1212) is slidably arranged on the transverse slide rail (1211), and a longitudinal slider (1213) is fixedly connected to the transverse slider (1212), and a longitudinal slide rail (1209) is fixedly connected to the back of the moving rod (1206), and the longitudinal slider (1213) is slidably arranged on the longitudinal slide rail (1209).

9. The industrial network intelligent control technology application platform according to claim 1, characterized in that: The first workstation (1) is also provided with a weighing module (14), the weighing module (14) comprising a seventh support frame, the seventh support frame being fixedly mounted on the first workstation (1), a weighing sensor (1401) being fixedly mounted on the top of the seventh support frame, and a weighing trough (1402) being fixedly mounted on the top of the weighing sensor (1401).

10. An industrial network intelligent control technology application platform according to any one of claims 1 to 9, characterized in that: The storage module (15) comprises an eighth support frame (1501), the eighth support frame (1501) is fixedly mounted on the first workstation (1), the top of the eighth support frame (1501) is fixedly connected with a storage plate (1502), the storage plate (1502) is provided with a plurality of storage slots (1503), the plurality of storage slots (1503) are distributed in a rectangular array on the storage plate (1502), a plurality of third material proximity sensors (1504) are fixedly mounted on the storage plate (1502), each of the third material proximity sensors (1504) corresponds to one of the storage slots (1503).

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