Wire brushing structure for sealing and arranging machine

By designing the wire brush structure for the sealing machine, the wire guides in the semi-finished light bulb are divided into fixed positions by using rotating rods and wires, the wire blow-off problem caused by the existing exhaust devices is solved, and the production quality and equipment applicability are improved.

CN222953026UActive Publication Date: 2025-06-06SICHUAN MINGYANGXING LIGHTING ELECTRIC CO LTD
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Patent Information

Application Number
CN202422092181.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-06
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing exhaust device can easily blow the guidewire in the semi-finished lamp when vacuuming, resulting in quality problems, and manual wire splitting is high and cumbersome.

Method used

A brush wire structure for sealing machines is designed, including a rotatable rotating rod and wire strips. By rotating the wire strips on the rotating rod, the fluffy strips and the guide wires of the sealing portion of the semi-finished lamp are divided into a fixed position to prevent the subsequent exhaust device from burning the guide wire.

Benefits of technology

It effectively avoids the problem of blowing guide wires in semi-finished light bulbs, improves production and processing quality, reduces costs, and improves the applicability and operation convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire brushing structure for a sealing and arranging machine, which comprises a platform, a material conveying track mounted on the platform, and a plurality of groups of semi-finished bulbs mounted on the material conveying track, and is characterized in that rotatable rotating rods are mounted on two sides of the material conveying track, and the rotating directions of the two groups of rotating rods are opposite; a plurality of groups of wire guide strips in a circumferential array are mounted on the two groups of rotating rods; the device has the beneficial effects that the fluffy strip is matched with a guide wire at a sealing part of a semi-finished bulb to a fixed position through rotation of the guide wire strip arranged on the rotating rod, so that the guide wire in the semi-finished bulb is prevented from being burnt out by a subsequent exhaust device, and the production and processing quality of the semi-finished bulb is ensured; and through detachable connection of the wire strips and the rotating rods, the wire strips with different lengths can be conveniently adjusted to adapt to semi-finished bulbs of different models, meanwhile, the fastening bolts and the hollow grooves in the mounting grooves are arranged, so that the wire strips can be conveniently and independently replaced, and the operation convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bulb sealing, in particular to a brush wire structure for a sealing machine. Background Art

[0002] The appearance of LED bulbs adopts the shape of bulbs that people are accustomed to - a spherical shape. The internal light source is LED chips. It has all the advantages of LED lamps: 1. Energy saving and environmental protection; 2. Long service life; 3. No flicker, green. The sealing machine is a commonly used mechanical equipment for manufacturing glass bulbs. It is mainly used to feed the wick into the glass tube, and then seal and exhaust it.

[0003] The semi-finished light bulbs produced by the sealing machine are transported to the exhaust machine by a conveyor for vacuum exhaust. Some existing exhaust devices are prone to burn the guide wires in the semi-finished light bulbs when vacuuming them, causing quality problems. If the guide wires are manually separated to fixed positions, not only is the operation cumbersome, but the cost is also high. Utility Model Content

[0004] The purpose of the utility model is to overcome the disadvantages that some existing exhaust devices are prone to burn out the guide wires in semi-finished bulbs when evacuating the semi-finished bulbs, causing quality problems, and if the guide wires are manually separated to fixed positions, not only the operation is cumbersome but also the cost is high, and a brush wire structure for a sealing machine is provided.

[0005] The purpose of the utility model is achieved through the following technical solutions: a brush wire structure for a sealing machine, including a platform, a feed track is installed on the platform, and multiple groups of semi-finished light bulbs are installed on the feed track, characterized in that: rotatable rotating rods are installed on both sides of the feed track, and the two groups of rotating rods turn in opposite directions. Multiple groups of conductor strips in a circular array are installed on the two groups of rotating rods, and fluffy strips are installed on the ends of the conductor strips away from the rotating rods. The fluffy strips correspond to the sealing parts of the semi-finished light bulbs. By arranging the conductor strips on the rotating rods to rotate, the fluffy strips are coordinated to separate the guide wires of the sealing part of the semi-finished light bulbs to a fixed position, thereby avoiding the subsequent exhaust device from burning the guide wires in the semi-finished light bulbs, and ensuring the production and processing quality of the semi-finished light bulbs.

[0006] A further technical solution is that the two sets of rotating rods are respectively connected to the power output end of the motor, and the motor is a servo motor. By setting the motor as a servo motor, the rotation speed of the rotating rod can be adjusted, which is convenient for adjusting different rotation speeds for different types of semi-finished bulbs and improving the applicability of the equipment.

[0007] A further technical solution is that two sets of hydraulic cylinders are installed on the platform, and the motor is installed at the lifting end of the hydraulic cylinder. By setting the hydraulic cylinder, the height of the wire strip and the fluffy strip can be adjusted through the motor and the rotating rod, so as to adapt to semi-finished light bulbs of different heights, making it easy for the equipment to adjust the wire height.

[0008] A further technical solution is that the wire strip is detachably connected to the rotating rod, a mounting groove is installed on the rotating rod, one end of the wire strip is installed in an empty groove of the mounting groove, and a fastening bolt is installed in the mounting groove to extend into the empty groove to squeeze the wire strip. By arranging the wire strip and the rotating rod to be detachably connected, it is convenient to adjust the wire strips of different lengths to cope with semi-finished light bulbs of different models. At the same time, the fastening bolts and the empty grooves in the mounting groove can facilitate the individual replacement of the wire strips, thereby improving the convenience of operation.

[0009] A further technical solution is that an ion fan corresponding to the fluffy strip is installed on the platform. The ion fan is located on the side of the hydraulic cylinder away from the feed track. By setting the ion fan, static electricity on the fluffy strip can be eliminated, thereby preventing the fluffy strip from generating static electricity due to friction, which may lead to a reduction in subsequent conductor capacity.

[0010] A further technical solution is that both the conductor strip and the fluffy strip are made of steel wire, which has a certain wear resistance and a certain hardness to ensure the conductor function of the guide wire in the semi-finished light bulb.

[0011] The utility model has the following advantages: the utility model arranges the conductor strip on the rotating rod to rotate so that the fluffy strip matches and separates the conductor wire of the sealing part of the semi-finished bulb to a fixed position, thereby preventing the subsequent exhaust device from burning the conductor wire in the semi-finished bulb and ensuring the production and processing quality of the semi-finished bulb; the motor is set as a servo motor to adjust the rotation speed of the rotating rod, which is convenient for adjusting different rotation speeds for different types of semi-finished bulbs and improving the applicability of the equipment; the conductor strip and the rotating rod are detachably connected to facilitate adjustment of conductor strips of different lengths to cope with semi-finished bulbs of different models; and fastening bolts and empty slots in the mounting slot are arranged to facilitate separate replacement of the conductor strips and improve the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a front view structural schematic diagram of the utility model;

[0013] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0014] Figure 3 This is a schematic diagram of the cross-sectional structure of the installation groove of the utility model;

[0015] In the figure, 1. platform; 2. feed track; 3. motor; 4. conductor strip; 5. semi-finished bulb; 6. fluffy strip; 7. hydraulic cylinder; 8. ion fan; 9. fastening bolt; 10. mounting slot; 11. rotating rod. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0017] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0018] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.

[0019] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0020] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Embodiment 1:

[0023] like Figure 1~2 As shown, a brush wire structure for a sealing machine includes a platform 1, a feed track 2 is installed on the platform 1, and multiple groups of semi-finished light bulbs 5 are installed on the feed track 2. The characteristics are: rotatable rotating rods 11 are installed on both sides of the feed track 2, and the two groups of rotating rods 11 turn in opposite directions. Multiple groups of conductor wires 4 in a circumferential array are installed on the two groups of rotating rods 11. Fluffy strips 6 are installed at the ends of the conductor wires 4 away from the rotating rods 11. The fluffy strips 6 correspond to the sealing parts of the semi-finished light bulbs 5. By setting the conductor wires 4 on the rotating rods 11 to rotate, the fluffy strips 6 are coordinated to separate the wires of the sealing parts of the semi-finished light bulbs 5 to a fixed position, thereby avoiding the subsequent exhaust device The guide wire in the semi-finished bulb 5 is burned off to ensure the production and processing quality of the semi-finished bulb 5. The two groups of rotating rods 11 are respectively connected to the power output ends of the motor 3. The motor 3 is a servo motor. By setting the motor 3 as a servo motor, the rotation speed of the rotating rod 11 can be adjusted, which is convenient for adjusting different rotation speeds for different types of semi-finished bulbs 5, thereby improving the applicability of the equipment. Two groups of hydraulic cylinders 7 are installed on the platform 1, and the motor 3 is installed at the lifting end of the hydraulic cylinder 7. By setting the hydraulic cylinder 7, the height of the conductor strip 4 and the fluffy strip 6 can be adjusted through the motor 3 and the rotating rod 11, so as to adapt to semi-finished bulbs 5 of different heights, so that the equipment is convenient for adjusting the height of the wire.

[0024] Example 2: Figures 1 to 3As shown, a brush wire structure for a sealing machine includes a platform 1, a feeding track 2 is installed on the platform 1, and multiple groups of semi-finished light bulbs 5 are installed on the feeding track 2. The characteristics are: rotatable rotating rods 11 are installed on both sides of the feeding track 2, and the two groups of rotating rods 11 turn in opposite directions. Multiple groups of conductor strips 4 in a circumferential array are installed on the two groups of rotating rods 11. Fluffy strips 6 are installed at the ends of the conductor strips 4 away from the rotating rods 11. The fluffy strips 6 correspond to the sealing parts of the semi-finished light bulbs 5. By setting the conductor strips 4 on the rotating rods 11 to rotate, the fluffy strips 6 are matched with the sealing parts of the semi-finished light bulbs 5. The guide wire of the sealing part of the semi-finished bulb 5 is divided into a fixed position to prevent the subsequent exhaust device from burning the guide wire in the semi-finished bulb 5, thereby ensuring the production and processing quality of the semi-finished bulb 5. The two sets of rotating rods 11 are respectively connected to the power output ends of the motor 3. The motor 3 is a servo motor. By setting the motor 3 as a servo motor, the rotation speed of the rotating rod 11 can be adjusted, which is convenient for adjusting different rotation speeds for different types of semi-finished bulbs 5, thereby improving the applicability of the equipment. Two sets of hydraulic cylinders 7 are installed on the platform 1. The motor 3 is installed at the lifting end of the hydraulic cylinder 7. By setting the hydraulic cylinder 7, it can drive The height of the conductor strip 4 and the fluffy strip 6 is adjusted by the motor 3 and the rotating rod 11, so as to adapt to the semi-finished bulbs 5 of different heights, so that the device is convenient for adjusting the height of the conductor. The conductor strip 4 is detachably connected to the rotating rod 11, and a mounting groove 10 is installed on the rotating rod 11. One end of the conductor strip 4 is installed in the empty groove of the mounting groove 10. The mounting groove 10 is installed with a fastening bolt 9 extending into the empty groove to squeeze the conductor strip 4. By setting the conductor strip 4 and the rotating rod 11 to be detachably connected, it is convenient to adjust the conductor strips 4 of different lengths to cope with semi-finished bulbs 5 of different models. At the same time, the fastening bolts 9 and The empty groove in the installation groove 10 can facilitate the separate replacement of the conductor strip 4, thereby improving the convenience of operation. An ion blower 8 corresponding to the fluffy strip 6 is installed on the platform 1. The ion blower 8 is located on the side of the hydraulic cylinder 7 away from the feed track 2. By setting the ion blower 8, the static electricity on the fluffy strip 6 can be eliminated to prevent the fluffy strip 6 from generating static electricity due to friction, which may lead to a decrease in the subsequent conductor capacity. The conductor strip 4 and the fluffy strip 6 are both composed of steel wire. The conductor strip 4 and the fluffy strip 6 are steel wires with a certain wear resistance and a certain hardness to ensure the conductor function of the guide wire in the semi-finished bulb 5.

[0025] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A brush line structure for a sealing machine, comprising a platform (1), a material conveying track (2) being installed on the platform (1), and a plurality of groups of semi-finished light bulbs (5) being installed on the material conveying track (2), characterized in that: Rotatable rotating rods (11) are installed on both sides of the feed track (2), and the two groups of rotating rods (11) rotate in opposite directions. Multiple groups of conductor strips (4) in a circular array are installed on the two groups of rotating rods (11), and fluffy strips (6) are installed on the ends of the conductor strips (4) away from the rotating rods (11), and the fluffy strips (6) correspond to the sealing parts of the semi-finished light bulbs (5).

2. The brush wire structure for a sealing machine according to claim 1, characterized in that: The two groups of rotating rods (11) are respectively connected to the power output ends of the motor (3), and the motor (3) is a servo motor.

3. The brush wire structure for a sealing machine according to claim 2, characterized in that: Two groups of hydraulic cylinders (7) are installed on the platform (1), and the motor (3) is installed at the lifting end of the hydraulic cylinder (7).

4. The brush wire structure for a sealing machine according to claim 1, characterized in that: The conductor strip (4) is detachably connected to the rotating rod (11); a mounting groove (10) is installed on the rotating rod (11); one end of the conductor strip (4) is installed in an empty groove of the mounting groove (10); a fastening bolt (9) is installed in the mounting groove (10) and extends into the empty groove to squeeze the conductor strip (4).

5. The brush wire structure for a sealing machine according to claim 1, characterized in that: An ion fan (8) corresponding to the fluffy strip (6) is installed on the platform (1), and the ion fan (8) is located on a side of the hydraulic cylinder (7) away from the material conveying track (2).

6. The brush wire structure for a sealing machine according to claim 1, characterized in that: The conductor strip (4) and the fluffy strip (6) are both composed of steel wires.