Clamp applied to intelligent disassembly of new energy automobile battery
By designing a fixture including electromagnetic push rods, connecting rod components and tapered clips, the problem of low efficiency of automation equipment in the prior art during the disassembly of new energy vehicles is solved, efficient battery clamping and disassembly, and operation safety is ensured.
Patent Information
- Application Number
- CN202421661238.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the prior art, the suction device and fixture used by automation equipment in the disassembly of batteries in new energy vehicles can only be absorbed and moved, and cannot be effectively disassembled, resulting in low disassembly efficiency.
A clamp including a base, electromagnetic push rod, connecting rod assembly, disassembly rod and clip is designed. The electromagnetic push rod is activated through the distance sensor to promote the expansion or contraction of the connecting rod assembly, and drive the disassembly rod clip to expand or gather, so as to realize the clamping and disassembly of the battery.
The fixture can effectively clamp and disassemble new energy vehicle batteries, simplify the disassembly process, improve the efficiency of battery disassembly, and ensure safe operation through safety warning components.
Smart Images

Figure CN222953160U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy batteries, and in particular to a clamp used for intelligent disassembly of new energy vehicle batteries. Background Art
[0002] With the rapid development of the new energy vehicle market, a large number of new energy vehicle batteries need to be disassembled safely, efficiently and environmentally friendly after reaching the end of their service life. In this process, robotic arm clamps come into being as key components.
[0003] On the one hand, new energy vehicle batteries have complex structures, heavy weights and certain risks. Traditional manual disassembly methods are inefficient and difficult to ensure the safety of operators. Therefore, it is necessary to use robotic arm fixtures to achieve automated disassembly and improve disassembly efficiency and accuracy. On the other hand, with the continuous advancement of intelligent manufacturing technology, the accuracy, flexibility and intelligence of robotic arms are constantly improving, providing technical support for the development of special fixtures suitable for disassembly of new energy vehicle batteries.
[0004] In the prior art, during the battery disassembly process, automated equipment generally uses a suction device or similar clamp, which can only suck and move the battery but cannot disassemble the battery, resulting in low battery disassembly efficiency.
[0005] Therefore, the prior art still needs to be improved and enhanced. Summary of the invention
[0006] In view of the above-mentioned deficiencies in the prior art, the purpose of the utility model is to provide a clamp for the intelligent disassembly of new energy vehicle batteries, aiming to solve the problem that in the process of battery disassembly in the prior art, automated equipment generally uses suction devices and other similar clamps, which can only suck and move the battery but cannot disassemble the battery, resulting in low battery disassembly efficiency.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] In the first aspect, a fixture for intelligent disassembly of new energy vehicle batteries comprises:
[0009] A base, wherein a cavity is provided in the middle of the base;
[0010] An electromagnetic push rod is disposed at one end of the base, and an output end thereof extends through the base toward the cavity;
[0011] A driving block, connected to the output end of the driving member;
[0012] A plurality of connecting rod assemblies, one end of the connecting rod assembly is hinged to the driving block;
[0013] The disassembly rod is hinged to the base in the middle and connected to the other end of the connecting rod assembly at its end. The diameter of the disassembly rod gradually decreases from one end of the connecting rod assembly and a clip is provided at the end away from the connecting rod assembly. The interface of the clip is conical.
[0014] The distance sensor is arranged at one end of the driving member away from the cavity.
[0015] Furthermore, the base comprises:
[0016] Fixed axis;
[0017] An upper fixed plate, arranged at one end of the fixed shaft;
[0018] The lower fixing plate is connected to the upper fixing plate by fixing bolts and fixing screws, and is in a rectangular parallelepiped after being connected, and a cavity is formed between the upper fixing plate and the lower fixing plate.
[0019] Furthermore, it also includes:
[0020] The safety warning component is arranged on the upper fixed plate.
[0021] Furthermore, the safety warning component adopts an LED lamp, which is fixed to the upper fixing plate through a base, and one end of the LED lamp is connected to the upper fixing plate through an electric wire, and the other end is connected to the lower fixing plate through an electric wire.
[0022] Furthermore, the connecting rod assembly includes a first connecting rod and a second connecting rod, the first connecting rod is hinged to the base, the second connecting rod is hinged to the first connecting rod, and the second connecting rod is provided with a through hole for fixing the disassembly rod.
[0023] Furthermore, the disassembly rod is hinged to the lower fixing plate through a fixer.
[0024] The technical solution adopted by the utility model has the following beneficial effects:
[0025] In the present application, the distance sensing of the distance sensor is used to assist in starting the electromagnetic push rod. The start of the electromagnetic push rod can push one end of the connecting rod assembly to move axially, thereby causing the connecting rod assembly to expand or contract, thereby driving the ends of the multiple groups of disassembly rods with clamps to expand or gather, thereby clamping the battery. The conical clamp can be inserted into the battery pack when expanded to disassemble the battery, that is, the battery can be clamped after it is disassembled, thereby simplifying the battery disassembly process and improving the battery disassembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 A schematic diagram of the structure of a clamp for intelligent disassembly of new energy vehicle batteries provided by the utility model;
[0027] Figure 2A second perspective structural schematic diagram of a clamp for intelligent disassembly of new energy vehicle batteries provided by the utility model.
[0028] 1. Upper fixing plate; 2. Lower fixing plate; 3. Fixed shaft; 4. Fixed bolt; 5. Fixed screw; 6. Driving block; 7. Electromagnetic push rod; 8. Cavity; 9. Disassembly rod; 10. Clip; 11. Distance sensor; 12. LED light; 13. Base; 14. Wires; 15. First connecting rod; 16. Second connecting rod; 17. Fixer. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and effect of the utility model clearer and more specific, the utility model is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0030] It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it can be directly on the other component or indirectly on the other component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component.
[0031] It should also be noted that the same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0033] In the first aspect, in the present utility model, please refer to Figure 1 and Figure 2A clamp used for intelligent disassembly of new energy vehicle batteries includes: a base and multiple connecting rod assemblies, a cavity 8 is opened in the middle of the base; an electromagnetic push rod 7 is arranged at one end of the base, and the output end passes through the base and extends to the cavity 8; a driving block 6 is clamped to the output end of the driving member; one end of the connecting rod assembly is hinged to the driving block 6; a disassembly rod 9 is hinged to the base in the middle, and the end is connected to the other end of the connecting rod assembly, the diameter of the disassembly rod 9 gradually decreases from one end of the connecting rod assembly, and a clip 10 is provided at the end away from the connecting rod assembly, and the interface of the clip 10 is conical; a distance sensor 11 is arranged at the end of the driving member away from the cavity 8.
[0034] In the present application, the distance sensing of the distance sensor 11 is used to assist in starting the electromagnetic push rod 7. The start of the electromagnetic push rod 7 can push one end of the connecting rod assembly to move axially, thereby causing the connecting rod assembly to expand or contract, thereby driving the multiple groups of disassembly rods 9 with one end of the clamping piece 10 to expand or gather, thereby clamping the battery. The setting of the conical clamping piece 10 can be inserted into the battery pack when expanded to disassemble the battery, that is, the battery can be clamped after being disassembled, thereby simplifying the battery disassembly process and improving the battery disassembly efficiency.
[0035] It should be noted that the base is composed of a fixed shaft 3, an upper fixed plate 1 and a lower fixed plate 2, and the upper fixed plate 1 is arranged at one end of the fixed shaft 3; the lower fixed plate 2 is connected to the upper fixed plate 1 by a fixing bolt 4 and a fixing screw 5, and is a rectangular parallelepiped after connection, and there is a cavity 8 between the upper fixed plate 1 and the lower fixed plate 2. Matching the fixed plate is that, in this embodiment, the connecting rod assembly and the disassembly rod 9 are both set to 4 groups, so that the battery can be disassembled while clamping and moving, thereby improving the efficiency of battery disassembly.
[0036] Among them, the upper fixing plate 1 is made of epoxy resin material, and the disassembly rod 9, the clamping piece 10, the fixer 17 and the lower fixing plate 2 are all made of 45 steel, making the base more stable.
[0037] In this embodiment, the disassembly rod 9 is hinged to the lower fixed plate 2 through a fixer 17, and the connecting rod assembly includes a first connecting rod 15 and a second connecting rod 16. The first connecting rod 15 is hinged to the base, and the second connecting rod 16 is hinged to the first connecting rod 15. A through hole for fixing the disassembly rod 9 is provided on the second connecting rod 16. When the magnetic push rod starts the monkey, it pushes the first connecting rod 15 to move axially, and the second connecting rod 16 is fixedly connected to the disassembly rod 9. When the first connecting rod 15 moves, it pushes / pull the second connecting rod 16 to move, thereby causing the disassembly rod 9 to swing around the hinge axis of the fixer 17, thereby realizing that the end of the disassembly rod 9 with the clip 10 is unfolded or gathered to clamp the battery.
[0038] In addition, a safety warning component is also provided on the upper fixed plate 1. The safety warning component adopts an LED lamp 12. The LED lamp 12 is fixed to the upper fixed plate 1 through a base 13, and one end of the LED lamp 12 is connected to the upper fixed plate 1 through a wire 14, and the other end is connected to the lower fixed plate 2 through a wire 14. Since the lower fixed plate 2 and the disassembly rod 9 are both made of conductive materials, if the battery still has residual power, it will generate conductivity during the process of clamping the battery, and transmit electricity to the LED lamp 12, so that the LED lamp 12 lights up and issues a safety warning.
[0039] It should be noted that, in the present embodiment, the LED lamp 12 is an LED lamp 12 with a rated voltage of 36V, and a red light warning will be issued when the remaining battery power exceeds 36V.
[0040] In addition, the distance sensor 11 is a distance sensor. When the clamp is clamping the battery, it is affected by the distance factor. When the distance between the target battery and the distance sensor reaches a certain distance, the electromagnetic push rod 7 is energized, giving a force to the transmission component to make the clamp contract and clamp the target battery. The electromagnetic push rod 7 is automatically powered off after one second, and the clamp is released through the transmission component, and the target battery is placed in the specified position to complete the clamping action.
[0041] Those skilled in the art will readily come up with other embodiments of the present invention after considering the specification and practicing the solutions disclosed herein. The present invention is intended to cover any variations, uses or adaptations of the present invention, which follow the general principles of the present invention and include common knowledge or customary technical means in the art that are not disclosed in the present disclosure. The specification and examples are to be regarded as exemplary only, and the true scope and spirit of the present invention are indicated by the claims.
Claims
1. A fixture for intelligent disassembly of new energy vehicle batteries, characterized in that: include: A base, wherein a cavity (8) is formed in the middle of the base; An electromagnetic push rod (7) is disposed at one end of the base, and an output end thereof passes through the base and extends toward the cavity (8); A driving block (6) is clamped to the output end of the driving member; A plurality of connecting rod assemblies, one end of the connecting rod assembly being hinged to the driving block (6); A disassembly rod (9) is hinged at the base in the middle and connected at its end to the other end of the connecting rod assembly. The diameter of the disassembly rod (9) gradually decreases from one end of the connecting rod assembly and a clip (10) is provided at the end away from the connecting rod assembly. The interface of the clip (10) is conical. The distance sensor (11) is arranged at an end of the driving member away from the cavity (8).
2. The fixture for intelligent disassembly of new energy vehicle batteries according to claim 1 is characterized in that: The base comprises: Fixed axis (3); An upper fixed plate (1) is arranged at one end of the fixed shaft (3); The lower fixing plate (2) is connected to the upper fixing plate (1) via fixing bolts (4) and fixing screws (5), and is in the form of a rectangular parallelepiped after being connected, and a cavity (8) is formed between the upper fixing plate (1) and the lower fixing plate (2).
3. The fixture for intelligent disassembly of new energy vehicle batteries according to claim 2 is characterized in that: It also includes: A safety warning component is arranged on the upper fixed plate (1).
4. The fixture for intelligent disassembly of new energy vehicle batteries according to claim 3 is characterized in that: The safety warning component adopts an LED lamp (12), which is fixed to the upper fixing plate (1) via a base (13), and one end of the LED lamp (12) is connected to the upper fixing plate (1) via an electric wire (14), and the other end is connected to the lower fixing plate (2) via an electric wire (14).
5. The fixture for intelligent disassembly of new energy vehicle batteries according to claim 2 is characterized in that: The connecting rod assembly comprises a first connecting rod (15) and a second connecting rod (16); the first connecting rod (15) is hinged to the base, the second connecting rod (16) is hinged to the first connecting rod (15), and the second connecting rod (16) is provided with a through hole for fixing the disassembly rod (9).
6. The fixture for intelligent disassembly of new energy vehicle batteries according to claim 2 is characterized in that: The disassembly rod (9) is hinged to the lower fixing plate (2) via a fixer (17).