Novel power take-off generator

By using a combination of silent bearings, keyways and shaft couplings in the generator, the energy loss and noise problems are solved; by combining dustproof plates, grooves and hydrophobic layers, effective dustproof and rainproof protection is achieved, and the service life of the equipment is extended.

CN222953836UActive Publication Date: 2025-06-06SHANGHAI PANDA POWER SCI & TECH CO LTD
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Patent Information

Application Number
CN202420750188.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-06-06
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

Existing generators have problems of energy loss and energy waste during energy conversion, and it is difficult to effectively prevent dust and rain, resulting in aging of equipment and a reduced service life.

Method used

A new power-taking generator was designed, using a combination of silent bearings, keyways and shaft couplings to reduce noise and mechanical vibration, and achieved dust-proof and rainproof effects through a combination of dust-proof plates, grooves and hydrophobic layers.

Benefits of technology

The setting of the silent component improves the energy use efficiency and reduces energy loss; the setting of the dust and rainproof component effectively prevents dust and rainwater from entering, extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of generators, in particular to a novel power take-off generator which comprises a generator body, one side of the generator body is fixedly connected with a mute assembly, the mute assembly comprises a mute bearing, a key groove and a coupler, one side of the mute bearing is fixedly connected to one side of the generator body, and the key groove is fixedly connected to the other side of the generator body. A key groove is connected to one side of the mute bearing in a clamped mode, a coupling is connected to the outer surface of the key groove in a clamped mode, and a mounting assembly is fixedly connected to the bottom of the generator body. According to the utility model, through the arrangement of the mute bearing, the key groove and the coupling device, when in use, the noise generated during operation is reduced through the fixation of the mute bearing, the mechanical vibration is reduced through the arrangement of the key groove and the coupling device, and the noise is reduced through the cooperative use of the generator body, the mute bearing, the key groove and the coupling device. Therefore, the effect of improving the energy use efficiency is achieved, and the situation of energy waste caused by energy loss in the energy conversion process is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of generators, in particular to a novel power-taking generator. Background Art

[0002] The structure and principle of existing power generation motors can be divided into rotor, stator, winding, magnetic field, current and output electric energy. In general, the working principle of existing power generation motors is that the rotor generates a magnetic field, the winding on the stator receives the change of the magnetic field, generates current, and then converts the current into electric energy output. This working principle is based on the electromagnetic induction effect.

[0003] The prior art also has the disadvantage that it is difficult to improve the energy utilization efficiency. When in use, there is energy loss in the energy conversion process, resulting in energy waste. Moreover, the prior art also has the disadvantage that it is difficult to effectively prevent dust and rain and improve safety. When in use, rainwater and dust accumulate on the surface of the device, causing the generator to age easily and reducing its service life. Utility Model Content

[0004] The purpose of the utility model is to provide a new type of power take-off generator to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A novel power take-off generator, comprising

[0007] A generator body, one side of the generator body is fixedly connected with a silent component, the silent component includes a silent bearing, a keyway and a shaft coupling, one side of the silent bearing is fixedly connected to one side of the generator body, one side of the silent bearing is clamped with a keyway, and the outer surface of the keyway is clamped with a shaft coupling;

[0008] The bottom of the generator body is fixedly connected with a mounting assembly, the top of the mounting assembly is fixedly connected with a dust and rainproof assembly, the dust and rainproof assembly includes a dustproof plate, a groove and a hydrophobic layer, the bottom of the dustproof plate is fixedly connected to the top of the mounting assembly, one side of the dustproof plate is provided with a groove, and the inside of the groove is fixedly connected with a hydrophobic layer;

[0009] The outer surface of the generator body is fixedly connected with a heat dissipation component, and the internal thread of the dust and rain proof component is connected with a limiting component.

[0010] Preferably, the mounting assembly includes a base, a mounting screw and a baffle, the top of the base is fixedly connected to the bottom of the generator body, the inner thread of the base is connected to the mounting screw, and one side of the mounting screw is threadedly connected to the baffle.

[0011] Preferably, the heat dissipation assembly comprises a shell and a heat sink, the inner side wall of the shell is fixedly connected to the outer surface of the generator body, and the outer surface of the shell is fixedly connected to the heat sink.

[0012] Preferably, a connecting slot is provided on one side of the base, and a stabilizing bracket is fixedly connected inside the connecting slot.

[0013] Preferably, a wire inlet hole is provided on one side of the generator body, and an air inlet is provided on one side of the generator body.

[0014] Preferably, the limiting assembly comprises a limiting screw and a limiting plate, the outer surface of the limiting screw is threadedly connected to the inside of the dustproof plate, and one side of the limiting screw is fixedly connected to the limiting plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. This novel power take-off generator, through the arrangement of silent bearings, keyways and shaft couplings, when in use, reduces the noise generated during operation by fixing the silent bearings, reduces mechanical vibration by the arrangement of keyways and shaft couplings, and achieves the effect of improving energy utilization efficiency through the coordinated use of the generator body, silent bearings, keyways and shaft couplings, thereby avoiding energy loss and energy waste during the energy conversion process.

[0017] 2. This novel power take-off generator is provided with a dustproof plate, grooves and a hydrophobic layer. When in use, the dustproof plate is fixed to prevent external dust from accumulating on the surface of the generator, causing aging of the generator. On rainy days, rainwater falls on the surface of the dustproof plate. The grooves and the hydrophobic layer are provided, and the hydrophobic layer is hydrophobic, which can guide the rainwater downward and prevent the rainwater from contaminating the generator and causing damage to the device, thereby achieving the effect of effectively preventing dust and rain and improving safety, and avoiding the situation where rainwater and dust accumulate on the surface of the device, causing easy aging of the generator and reduced service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional appearance schematic diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the appearance of the generator of the utility model;

[0020] Figure 3 This is a schematic diagram of the disassembly of the dust and rain proof component and the limit component of the utility model;

[0021] Figure 4 This is a schematic diagram of the disassembly of the installation components of the utility model.

[0022] In the figure: 1. Generator body; 2. Silent bearing; 3. Keyway; 4. Coupling; 5. Dustproof plate; 6. Groove; 7. Hydrophobic layer; 8. Base; 9. Mounting screw; 10. Baffle; 11. Housing; 12. Heat sink; 13. Stabilizing bracket; 14. Wire entry hole; 15. Limit screw; 16. Limit plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0025] A novel power take-off generator, comprising

[0026] A generator body 1, one side of the generator body 1 is fixedly connected with a silent component, the silent component includes a silent bearing 2, a keyway 3 and a shaft coupling 4, one side of the silent bearing 2 is fixedly connected to one side of the generator body 1, one side of the silent bearing 2 is clamped with the keyway 3, and the outer surface of the keyway 3 is clamped with the shaft coupling 4;

[0027] The bottom of the generator body 1 is fixedly connected with a mounting assembly, the top of the mounting assembly is fixedly connected with a dust and rainproof assembly, the dust and rainproof assembly includes a dustproof plate 5, a groove 6 and a hydrophobic layer 7, the bottom of the dustproof plate 5 is fixedly connected to the top of the mounting assembly, a groove 6 is opened on one side of the dustproof plate 5, and the inside of the groove 6 is fixedly connected with a hydrophobic layer 7;

[0028] The outer surface of the generator body 1 is fixedly connected with a heat dissipation component, and the internal thread of the dust and rainproof component is connected with a limit component;

[0029] In this embodiment, preferably, the mounting assembly includes a base 8, a mounting screw 9 and a baffle 10, the top of the base 8 is fixedly connected to the bottom of the generator body 1, the inner thread of the base 8 is connected to the mounting screw 9, and one side of the mounting screw 9 is connected to the baffle 10 by threading. The generator is supported and connected by the setting of the base 8, and the base 8 is driven to be installed by the rotation of the mounting screw 9, and then the baffle 10 is connected to the mounting screw 9 by the rotation of the baffle 10, and the mounting screw 9 is limited, thereby achieving the effect of facilitating the installation of the device;

[0030] In this embodiment, preferably, the heat dissipation assembly includes a housing 11 and a heat sink 12. The inner side wall of the housing 11 is fixedly connected to the outer surface of the generator body 1. The outer surface of the housing 11 is fixedly connected with the heat sink 12. The generator body 1 is sealed and protected by the setting of the housing 11. The heat dissipation of the generator is improved by the setting of the heat sink 12, thereby achieving an effective heat dissipation effect.

[0031] In this embodiment, preferably, a connecting slot is opened on one side of the base 8, and a stabilizing bracket 13 is fixedly connected inside the connecting slot. The stabilizing bracket 13 is fixed by the setting of the connecting slot, and the stability after installation is improved by the setting of the stabilizing bracket 13.

[0032] In this embodiment, preferably, a wire inlet hole 14 is opened on one side of the generator body 1, and an air inlet is opened on one side of the generator body 1;

[0033] In this embodiment, preferably, the limiting assembly includes a limiting screw 15 and a limiting plate 16. The outer surface of the limiting screw 15 is threadedly connected to the inside of the dustproof plate 5, and one side of the limiting screw 15 is fixedly connected to the limiting plate 16. The limiting plate 16 is driven to move forward and backward by the rotation of the limiting screw 15, and the generator is effectively limited and clamped by the movement of the limiting plate 16.

[0034] When a new type of power take-off generator of the present embodiment is in use, the noise generated during operation is reduced by fixing the silent bearing 2, the keyway 3 and the shaft coupling 4 are set. The mechanical vibration is reduced by setting the keyway 3 and the shaft coupling 4. Then, the generator body 1, the silent bearing 2, the keyway 3 and the shaft coupling 4 are used in coordination, thereby achieving the effect of improving energy utilization efficiency and avoiding energy loss and energy waste in the process of energy conversion. When in use, the dustproof plate 5, the groove 6 and the hydrophobic layer 7 are set. The dustproof plate 5 is fixed to prevent external dust from accumulating on the surface of the generator to cause aging of the generator. On rainy days, rainwater falls on the surface of the dustproof plate 5. The groove 6 and the hydrophobic layer 7 are set, and the hydrophobic layer 7 has hydrophobicity, which can guide the rainwater downward for discharge, thereby preventing the rainwater from contaminating the generator and causing damage to the device, thereby achieving. It is effective in preventing dust and rain, improving safety, and avoiding the situation where rain and dust accumulate on the surface of the device, which causes the generator to age easily and reduces its service life. The generator is supported and connected by the setting of the base 8, and the base 8 is driven to be installed by the rotation of the mounting screw 9, and then the baffle 10 is connected to the mounting screw 9 by rotation, and the mounting screw 9 is limited, thereby achieving the effect of facilitating the installation of the device. The generator body 1 is sealed and protected by the setting of the shell 11, and then the heat dissipation of the generator is improved by the setting of the heat sink 12, thereby achieving the effect of effective heat dissipation. The stabilizing bracket 13 is driven to be fixed by the setting of the connecting slot hole, and then the stability after installation is improved by the setting of the stabilizing bracket 13, and the limiting plate 16 is driven to move forward and backward by the rotation of the limiting screw 15, and the generator is effectively limited and clamped by the movement of the limiting plate 16.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A new type of power generator, characterized by: include A generator body (1), one side of the generator body (1) being fixedly connected to a silent component, the silent component comprising a silent bearing (2), a keyway (3) and a shaft coupling (4), one side of the silent bearing (2) being fixedly connected to one side of the generator body (1), one side of the silent bearing (2) being clamped with the keyway (3), and the outer surface of the keyway (3) being clamped with the shaft coupling (4); The bottom of the generator body (1) is fixedly connected to a mounting assembly, the top of the mounting assembly is fixedly connected to a dust and rainproof assembly, the dust and rainproof assembly comprises a dustproof plate (5), a groove (6) and a hydrophobic layer (7), the bottom of the dustproof plate (5) is fixedly connected to the top of the mounting assembly, one side of the dustproof plate (5) is provided with a groove (6), and the interior of the groove (6) is fixedly connected to the hydrophobic layer (7); The outer surface of the generator body (1) is fixedly connected with a heat dissipation component, and the internal thread of the dust and rainproof component is connected with a limiting component.

2. A novel power take-off generator according to claim 1, characterized in that: The mounting assembly comprises a base (8), a mounting screw (9) and a baffle (10); the top of the base (8) is fixedly connected to the bottom of the generator body (1); the inner thread of the base (8) is connected to the mounting screw (9); and one side of the mounting screw (9) is connected to the baffle (10) through a thread.

3. The novel power generator according to claim 1 is characterized in that: The heat dissipation assembly comprises a shell (11) and a heat sink (12); the inner side wall of the shell (11) is fixedly connected to the outer surface of the generator body (1); and the outer surface of the shell (11) is fixedly connected to the heat sink (12).

4. The novel power generator according to claim 2 is characterized in that: A connection slot is provided on one side of the base (8), and a stabilizing bracket (13) is fixedly connected inside the connection slot.

5. The novel power generator according to claim 1 is characterized in that: A wire inlet hole (14) is provided on one side of the generator body (1), and an air inlet is provided on one side of the generator body (1).

6. The novel power generator according to claim 1 is characterized in that: The limiting assembly comprises a limiting screw (15) and a limiting plate (16); the outer surface of the limiting screw (15) is threadedly connected to the inside of the dustproof plate (5); and one side of the limiting screw (15) is fixedly connected to the limiting plate (16).