Double-guide energy storage heating cable

By designing a dual-conducting energy storage heating cable, using cold wire plugs and heat shrink sealing technology, a built-in leakage protector and thermostat, and improving the thermal conductivity and protection performance of the cable through the shielding layer and energy storage layer, the problem of installation difficulty and cost of existing heating cables is solved, and convenient installation and efficient heating are achieved.

CN222954132UActive Publication Date: 2025-06-06WUHU JIAHONG NEW MATERIAL
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Patent Information

Application Number
CN202421532991.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-06-06
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During the installation process, existing heating cables need to seal protective ground wire ports, which increases installation difficulty and cost.

Method used

A dual-conducting energy storage heating cable is designed, using cold wire plugs and heat-shrink sealing technology, built-in leakage protectors and thermostats, and the thermal conductivity and protection performance of the cable are improved through the shielding layer and energy storage layer.

Benefits of technology

It realizes convenient installation of heating cables, real-time temperature monitoring and circuit protection, reduces electromagnetic radiation, and improves the thermal conduction and insulation functions of the wires in humid environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cables, in particular to a double-guide energy storage heating cable which comprises a heating cable body, one end of the heating cable body is connected with a cold wire plug, the other end of the heating cable body is arranged in a thermal shrinkage sealing mode, a leakage protector and a temperature controller are arranged on the heating cable body, and the heating cable body comprises a sheath layer. The inner surface of the cold wire plug is wrapped with a braid layer and a shielding layer, the outer surface of the cold wire plug is attached to the inner surface of the braid layer, the energy storage layer is arranged in the shielding layer, the wire is arranged in the energy storage layer in a folded mode, and the two ends of the wire are connected with the cold wire plug. The temperature state of the cable is monitored in real time through the temperature controller, zero electromagnetic radiation is achieved through the shielding layer, the heat conduction and heat preservation functions of the wire are improved through the energy storage layer, and the cable can be used in a humid environment, has the same service life as a building and does not need maintenance all the time.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a double-conductor energy storage heating cable. Background Art

[0002] Heating cables are well known and are used for a variety of purposes. A typical heating cable conducts electricity and in doing so consumes some of the electrical energy it conducts in the form of heat. Heating cables may be used to heat pipes in order to ensure that the contents of the pipe are maintained at a certain temperature, for example above the freezing point of the contents. The heating cable may be in contact with the inside or outside of the pipe and may extend in a linear manner along the pipe or be wrapped around the pipe. Heating cables also have other uses, for example, floor heating, car seat heating and any other application where heating is required.

[0003] However, the existing heating cable needs to be connected to the power supply at one end and to the ground wire at the other end. The end connected to the ground wire needs to be sealed and protected, and short circuit and contact with conductive materials are strictly prohibited. Therefore, the installation difficulty and installation cost are increased. Utility Model Content

[0004] In view of this, the purpose of the utility model is to propose a dual-conductor energy storage heating cable to solve the problem that the existing heating cable has one end to be connected to the power supply and the other end to be connected to the ground wire, and the end connected to the ground wire needs to be well sealed and protected, and short circuits and contact with conductive materials are strictly prohibited. Therefore, the installation difficulty is increased and the installation cost is increased.

[0005] Based on the above purpose, the utility model provides a double-conductor energy storage heating cable, including a heating cable body, one end of the heating cable body is connected with a cold line plug, and the other end is provided by heat shrink sealing, and the heating cable body is equipped with a leakage protector and a thermostat, and the heating cable body includes:

[0006] a sheath layer, the inner surface of which is covered with a braided layer;

[0007] A shielding layer, the outer surface of which is arranged on the inner surface of the braided layer;

[0008] An energy storage layer is arranged inside the shielding layer;

[0009] The conductive wire is folded in half and arranged inside the energy storage layer, and both ends of the conductive wire are connected to the cold wire plug.

[0010] Preferably, the sheath layer is made of PVC material and has a thickness of 0.80-1.0 mm.

[0011] Preferably, the braided layer is woven from tinned copper wires, and the diameter of the tinned copper wires is 0.14 mm.

[0012] Preferably, the shielding layer is made of aluminum-plastic film material.

[0013] Preferably, a cavity is provided between the outer surface and the inner surface of the energy storage layer, a plurality of connecting blocks are provided in the cavity, the outer surface and the inner surface of the energy storage layer are fixedly connected by the connecting blocks, a cross support plate is fixedly provided inside the energy storage layer, a heat preservation channel is provided in the hollow of the cross support plate, the heat preservation channel is connected to the cavity, the two ends of the wire are arranged in two opposite angles of the cross support plate, a plurality of annular grooves are opened on the outer wall of the energy storage layer, a heat conductive ring is sleeved in each of the annular grooves, each of the heat conductive rings is coaxially arranged with the energy storage layer, and each of the heat conductive rings tightens the wire through the annular groove so that the wire is close to the cross support plate for heat conduction.

[0014] Preferably, the wire comprises a heating conductor and an insulating layer wrapped around the outer surface of the heating conductor.

[0015] Preferably, the heating conductor includes one of a wound heating wire and a twisted heating wire.

[0016] Beneficial effects of the utility model:

[0017] 1. Double-conductor structure, one end of the cold wire, easy to install, by setting the thermostat, real-time monitoring of the temperature state of the cable, by setting the leakage protector, used to protect the circuit;

[0018] 2. Zero electromagnetic radiation is achieved by setting a shielding layer;

[0019] 3. By setting up an energy storage layer to improve the heat conduction and insulation function of the conductor, it can be used in a humid environment;

[0020] 4. It can last as long as the building and requires no maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 This is a schematic diagram of the overall structure of a double-conductor energy storage heating cable according to an embodiment of the utility model;

[0023] Figure 2 This is a cross-sectional schematic diagram of a heating cable body according to an embodiment of the utility model;

[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the energy storage layer of an embodiment of the utility model.

[0025] The markings in the figure are:

[0026] 1. Heating cable body; 2. Cold line plug; 3. Thermostat; 4. Sheath layer; 5. Braided layer; 6. Shielding layer; 7. Energy storage layer; 8. Cavity; 9. Connecting block; 10. Cross support plate; 11. Insulation channel; 12. Annular groove; 13. Heat-conducting ring; 14. Heating conductor; 15. Insulation layer; 16. Leakage protector. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0028] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0029] like Figures 1 to 3 As shown, a double-conductor energy storage heating cable includes a heating cable body 1, one end of the heating cable body 1 is connected with a cold line plug 2, and the other end is set by heat shrink sealing. The heating cable body 1 is equipped with a leakage protector 16 and a thermostat 3. The heating cable body 1 includes:

[0030] A sheath layer 4, the inner surface of which is wrapped with a braided layer 5;

[0031] A shielding layer 6, the outer surface of which is arranged on the inner surface of the braided layer 5;

[0032] An energy storage layer 7 is arranged inside the shielding layer 6;

[0033] The conductive wire is folded in half and arranged inside the energy storage layer 7 , and both ends of the conductive wire are connected to the cold wire plug 2 .

[0034] For example, by folding the wire in half to increase the thermal conductivity of the wire, and connecting the two ends of the wire to a cold line plug 2, not only is the installation convenient and quick, but the other end needs to be sealed, and there is no need to consider protection issues too much. By setting an energy storage layer 7 to reduce the heat loss efficiency, the heating efficiency of the heating cable is further improved. By setting a shielding layer 6, zero electromagnetic radiation is achieved. By setting a thermostat 3, the temperature state of the cable is monitored in real time. By setting a leakage protector 16, the entire line is protected.

[0035] As an optional embodiment, the sheath layer 4 is made of PVC material with a thickness of 0.80-1.0 mm.

[0036] As an optional embodiment, the braided layer 5 is woven from tinned copper wires, and the diameter of the tinned copper wires is 0.14 mm.

[0037] As an optional embodiment, the shielding layer 6 is made of aluminum-plastic film material.

[0038] As an optional embodiment, a cavity 8 is provided between the outer surface and the inner surface of the energy storage layer 7, and a plurality of connecting blocks 9 are provided in the cavity 8. The outer surface and the inner surface of the energy storage layer 7 are fixedly connected by the connecting blocks 9. A cross support plate 10 is fixedly provided inside the energy storage layer 7. A heat preservation channel 11 is hollowly provided in the cross support plate 10. The heat preservation channel 11 is connected to the cavity 8. The two ends of the wire are arranged in two opposite angles of the cross support plate 10. A plurality of annular grooves 12 are provided on the outer wall of the energy storage layer 7. A heat conductive ring 13 is sleeved in each of the annular grooves 12. Each of the heat conductive rings 13 is coaxially arranged with the energy storage layer 7, and each of the heat conductive rings 13 tightens the wire through the annular groove 12 so that the wire is close to the cross support plate 10 for heat conduction.

[0039] For example, the cross support plate 10 is made of heat-conducting material, and the heat generated by the wire is absorbed by the cross support plate 10 into the insulation channel 11, and then passes through the insulation channel 11 to the cavity 8, so that the heat acts on the entire energy storage layer 7, and the heat is transferred to the other two opposite angles of the cross support plate 10 through the heat-conducting ring 13 to improve the heating efficiency of the heating cable.

[0040] As an optional embodiment, the wire includes a heat-generating conductor 14 and an insulating layer 15 wrapped around the outer surface of the heat-generating conductor 14 .

[0041] As an optional embodiment, the heating conductor 14 includes one of a wound heating wire and a twisted heating wire.

[0042] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the present invention is limited to these examples; under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes in different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity. Any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A double-conductor energy storage heating cable, comprising a heating cable body (1), one end of the heating cable body (1) is connected to a cold line plug (2), and the other end is provided with a heat shrink seal, and the heating cable body (1) is provided with a leakage protector (16) and a thermostat (3), characterized in that: The heating cable body (1) comprises: A sheath layer (4), the inner surface of which is wrapped with a braided layer (5); A shielding layer (6), the outer surface of which is arranged on the inner surface of the braided layer (5); An energy storage layer (7) is arranged inside the shielding layer (6); A conductive wire is folded in half and arranged inside the energy storage layer (7), and both ends of the conductive wire are connected to the cold wire plug (2).

2. A double-conductor energy storage heating cable according to claim 1, characterized in that: The sheath layer (4) is made of PVC material and has a thickness of 0.80-1.0 mm.

3. A double-conductor energy storage heating cable according to claim 1, characterized in that: The braided layer (5) is braided with tinned copper wires, and the diameter of the tinned copper wires is 0.14 mm.

4. A double-conductor energy storage heating cable according to claim 1, characterized in that: The shielding layer (6) is made of aluminum-plastic film material.

5. A double-conductor energy storage heating cable according to claim 1, characterized in that: A cavity (8) is provided between the outer surface and the inner surface of the energy storage layer (7), a plurality of connection blocks (9) are provided in the cavity (8), the outer surface and the inner surface of the energy storage layer (7) are fixedly connected via the connection blocks (9), a cross support plate (10) is fixedly provided inside the energy storage layer (7), a heat preservation channel (11) is hollowly provided in the cross support plate (10), the heat preservation channel (11) is communicated with the cavity (8), two ends of the wire are arranged in two opposite angles of the cross support plate (10), a plurality of annular grooves (12) are provided on the outer wall of the energy storage layer (7), a heat conduction ring (13) is sleeved in each of the annular grooves (12), each of the heat conduction rings (13) is coaxially arranged with the energy storage layer (7), and each of the heat conduction rings (13) sleeves the wire tightly through the annular groove (12), so that the wire is close to the cross support plate (10) for heat conduction.

6. A double-conductor energy storage heating cable according to claim 1, characterized in that: The wire comprises a heating conductor (14) and an insulating layer (15) wrapped around the outer surface of the heating conductor (14).

7. A double-conductor energy storage heating cable according to claim 6, characterized in that: The heating conductor (14) comprises one of a wound heating wire and a twisted heating wire.