Efficient rolling device for tea processing

Abstract

The utility model relates to the technical field of tea leaf processing, in particular to an efficient rolling device for tea leaf processing, which comprises a rolling cylinder for tea leaf processing, a rolling disc and a pressing disc, and a tea leaf adding hopper which is used for quickly adding tea leaves and is arranged in a cleaning manner is mounted on the edge of one side of the top of the rolling cylinder. Under the control of the lifting cylinder, the pressure plate can apply proper pressure to tea leaves, so that the rolling effect is ensured; the fixed ring seat, the vertical rod and the top seat jointly form a stable supporting structure; the arrangement of the tea adding hopper facilitates quick adding of tea, the mesh plate on the bottom surface of the tea adding hopper can preliminarily filter crushed materials in the tea, the crushed material collecting hopper can collect the crushed materials, and the detachable collecting bottle at the discharging pipe facilitates centralized treatment and cleaning of the crushed materials; therefore, the efficient rolling device for tea leaf processing is more efficient and convenient in the tea leaf processing process, crushed materials can be conveniently collected and treated, and the tea leaf processing quality and efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tea processing, in particular to an efficient rolling device for tea processing. Background Technique

[0002] As a widely popular beverage, the quality of tea largely depends on the processing process. Rolling is one of the key links in tea processing. It can shape the appearance of tea, promote the breaking of tea cells, and release tea juice, thereby improving the taste and aroma of tea. Traditional tea processing rolling devices are often not convenient and fast enough when adding tea. The process of adding tea is cumbersome, affecting the processing efficiency. When adding tea to the rolling machine, tea powder will also enter it, affecting the quality of tea. Content of the Utility Model

[0003] The purpose of the utility model is to provide an efficient rolling device for tea processing to solve the problem of low efficiency when adding tea in the traditional tea processing rolling device mentioned in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] An efficient rolling device for tea processing, including a rolling cylinder, a rolling disc and a pressing disc for tea processing. A tea adding hopper for quickly adding tea and cleaning is installed on one side edge of the top of the rolling cylinder;

[0006] A fixed ring seat is installed on the outer wall of the rolling cylinder. Two vertical rods are symmetrically arranged on both sides of the top surface of the fixed ring seat. The tops of the two groups of vertical rods are connected by a top seat;

[0007] A lifting cylinder for controlling the pressing disc is installed at the center of the top surface of the top seat. The piston rod of the lifting cylinder is coaxially connected to the top of the pressing disc;

[0008] The bottom surface of the tea adding hopper is a perforated plate. A broken material collecting hopper is installed at the bottom of the perforated plate. A detachable collecting bottle is installed at the discharge pipe of the broken material collecting hopper.

[0009] Preferably, three crank rocker mechanisms are arranged on the edge of the rolling disc. The three crank rocker mechanisms are all connected to the outer wall of the fixed ring seat.

[0010] Preferably, support columns with the same number as the crank rocker mechanisms and corresponding positions are installed on the edge of the rolling disc. A servo motor for providing power is installed in one of the support columns.

[0011] Preferably, guide rods are symmetrically arranged on both sides of the top surface of the pressing disc. The tops of the guide rods pass through the top seat.

[0012] Preferably, reinforcing rods are symmetrically arranged on both sides of the tea adding hopper, and the bottom of the reinforcing rods is connected to the outer wall of the rolling barrel through fixing feet.

[0013] Preferably, a connecting ring seat for fixing to the outer wall of the rolling barrel is installed at the bottom of the mesh plate.

[0014] Preferably, the detachable collection bottle is threadedly connected to the discharge pipe of the scrap collection hopper.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. In this high-efficiency rolling device for tea processing, the provided rolling barrel provides a specific processing space for tea rolling; the rolling disc cooperates with the rolling barrel to effectively roll the tea; under the control of the lifting cylinder, the pressing disc can apply appropriate pressure to the tea to ensure the rolling effect; the fixed ring seat, the vertical rod and the top seat together constitute a stable support structure to ensure the stability of the entire device during operation; the tea adding hopper is convenient for quickly adding tea, the mesh plate on its bottom surface can preliminarily filter the scraps in the tea, the scrap collection hopper can collect these scraps, and the detachable collection bottle at the discharge pipe is convenient for centralized treatment and cleaning of the scraps; such a structural design makes this high-efficiency rolling device for tea processing more efficient and convenient during the tea processing process, and is also convenient for collecting and treating the scraps, improving the quality and efficiency of tea processing.

[0017] 2. In this high-efficiency rolling device for tea processing, support columns with the same number and corresponding positions as the crank-rockers are installed at the edge of the rolling disc. A servo motor for providing power is installed in one group of support columns to provide power for the crank-rocker, ensuring the smoothness and controllability of the rotation of the rolling barrel.

[0018] 3. In this high-efficiency rolling device for tea processing, guide rods are symmetrically arranged on both sides of the top surface of the pressing disc. The top of the guide rods passes through the top seat, providing precise guidance for the lifting movement of the pressing disc, ensuring the stability of the pressing disc during the lifting process, avoiding deviation or shaking, and thus ensuring uniform pressure on the tea during the rolling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings are used to provide further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are further explained in detail, but do not constitute a limitation to the present utility model.

[0020] Figure 1 is a structural schematic diagram of the present utility model;

[0021] Figure 2 is an installation structural schematic diagram of the tea adding hopper of the present utility model;

[0022] Figure 3 This is a schematic cross-sectional structure diagram of the installation of the tea adding hopper of the present utility model;

[0023] 10, rolling barrel; 11, fixed ring seat; 12, vertical rod; 13, top seat;

[0024] 20, rolling disc; 21, crank rocker; 22, support column;

[0025] 30, gland; 31, lifting cylinder; 32, guide rod;

[0026] 40, tea adding hopper; 41, mesh plate; 42, reinforcing rod; 43, connecting ring seat; 44, fixed foot; 45, broken material collecting hopper;

[0027] 50, detachable collecting bottle. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model and the specification drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0029] In the description of the present utility model, it is to be understood that the terms "center", "vertical", "horizontal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

[0030] An efficient rolling device for tea processing, such as Figures 1 - 3As shown in the figure, it includes a rolling cylinder 10, a rolling disc 20 and a pressing disc 30 for tea processing. On one side edge of the top of the rolling cylinder 10, there is a tea adding hopper 40 for quickly adding tea and cleaning. On the outer wall of the rolling cylinder 10, there is a fixed ring seat 11. On both sides of the top surface of the fixed ring seat 11, there are vertical rods 12 symmetrically arranged. The tops of the two groups of vertical rods 12 are connected by a top seat 13. In the center of the top surface of the top seat 13, there is a lifting cylinder 31 for controlling the pressing disc 30. The piston rod of the lifting cylinder 31 is coaxially connected to the top of the pressing disc 30. The bottom surface of the tea adding hopper 40 is a mesh plate 41. At the bottom of the mesh plate 41, there is a broken material collecting hopper 45. At the discharge pipe of the broken material collecting hopper 45, there is a detachable collecting bottle 50. By setting the rolling cylinder 10, a specific processing space is provided for the rolling of tea. The rolling disc 20 cooperates with the rolling cylinder 10 to effectively roll the tea. The pressing disc 30 can apply appropriate pressure to the tea under the control of the lifting cylinder 31 to ensure the rolling effect. The fixed ring seat 11, the vertical rods 12 and the top seat 13 together form a stable support structure to ensure the stability of the whole device during operation. The setting of the tea adding hopper 40 facilitates the quick addition of tea. The mesh plate 41 on its bottom surface can preliminarily filter the broken materials in the tea. The broken material collecting hopper 45 can collect these broken materials. The detachable collecting bottle 50 at the discharge pipe is convenient for the centralized treatment and cleaning of the broken materials. Such a structural design makes this efficient rolling device for tea processing more efficient and convenient during the tea processing process, and at the same time is convenient for the collection and treatment of broken materials, improving the quality and efficiency of tea processing.

[0031] Further, there are three groups of crank-rockers 21 arranged at the edge of the rolling disc 20. The three groups of crank-rockers 21 are all connected to the outer wall of the fixed ring seat 11, so that the rolling cylinder 10 can achieve stable rotational movement under the drive of a servo motor.

[0032] Among them, at the edge of the rolling disc 20, there are support columns 22 with the same number and corresponding positions as the crank-rockers 21. One of the support columns 22 is equipped with a servo motor for providing power to provide power for the crank-rockers 21 to ensure the smoothness and controllability of the rotation of the rolling cylinder 10.

[0033] Specifically, on both sides of the top surface of the pressing disc 30, there are guide rods 32 symmetrically arranged. The tops of the guide rods 32 pass through the top seat 13, providing precise guidance for the lifting movement of the pressing disc 30 to ensure the stability of the pressing disc 30 during the lifting process, avoiding deviation or shaking, so as to ensure uniform pressure on the tea during the rolling process.

[0034] It is worth noting that on both sides of the tea adding hopper 40, there are reinforcing rods 42 symmetrically arranged. The bottoms of the reinforcing rods 42 are connected to the outer wall of the rolling cylinder 10 through fixed feet 44 to enhance the overall stability of the tea adding hopper 40.

[0035] In addition, a connecting ring seat 43 for fixing to the outer wall of the rolling cylinder 10 is installed at the bottom of the perforated plate 41, which not only ensures the stability of the perforated plate 41, but also facilitates subsequent cleaning and maintenance work.

[0036] It should be noted that the detachable collection bottle 50 is threadedly connected to the discharge pipe of the scrap collection hopper 45, making the disassembly and assembly of the collection bottle simple and fast, and facilitating the user to clean the scraps or replace the collection bottle at any time.

[0037] The working principle of this high-efficiency tea rolling device for tea processing is as follows:

[0038] First of all, the operator feeds the tea to be processed through the conveyor belt and adds it into the rolling cylinder 10 through the tea addition hopper 40; the perforated plate 41 at the bottom surface of the tea addition hopper 40 can initially filter out the larger scraps in the tea; then, the lifting cylinder 31 at the center of the top surface of the top seat 13 is started, and the piston rod of the lifting cylinder 31 drives the pressing plate 30 to descend to press the tea in the rolling cylinder 10; during the rolling process, the tea is efficiently rolled under the action of the rolling plate 20 and the pressing plate 30; at the same time, the scraps filtered out by the perforated plate 41 will fall into the scrap collection hopper 45; when it is necessary to clean the scraps, the detachable collection bottle 50 is removed from the discharge pipe of the scrap collection hopper 45, and the scraps are centrally processed.

[0039] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A highly efficient kneading device for tea processing, comprising a kneading cylinder (10), a kneading plate (20) and a pressing plate (30) for tea processing, characterized in that: A tea adding bucket (40) for quickly adding tea leaves and cleaning the tea leaves is installed on one side edge of the top of the kneading cylinder (10); A fixed ring seat (11) is installed on the outer wall of the kneading cylinder (10), and vertical rods (12) are symmetrically arranged on both sides of the top surface of the fixed ring seat (11), and the tops of two groups of vertical rods (12) are connected through a top seat (13); A lifting cylinder (31) for controlling the pressure plate (30) is installed at the center of the top surface of the top seat (13), and the piston rod of the lifting cylinder (31) is coaxially connected to the top of the pressure plate (30); The bottom surface of the tea adding hopper (40) is a mesh plate (41), a broken material collecting hopper (45) is installed at the bottom of the mesh plate (41), and a detachable collecting bottle (50) is installed at the discharge pipe of the broken material collecting hopper (45).

2. The high-efficiency kneading device for tea processing according to claim 1, characterized in that: The edge of the kneading disk (20) is provided with three groups of crank rockers (21), and the three groups of crank rockers (21) are all connected to the outer wall of the fixed ring seat (11).

3. The high-efficiency kneading device for tea processing according to claim 2, characterized in that: The edge of the kneading disk (20) is equipped with support columns (22) of the same number and corresponding positions as the crank rocker (21), and a servo motor for providing power is installed in one group of the support columns (22).

4. The high-efficiency kneading device for tea processing according to claim 1, characterized in that: Guide rods (32) are symmetrically arranged on both sides of the top surface of the pressure plate (30), and the tops of the guide rods (32) pass through the top seat (13).

5. The high-efficiency kneading device for tea processing according to claim 1, characterized in that: Reinforcement rods (42) are symmetrically arranged on both sides of the tea adding bucket (40), and the bottoms of the reinforcement rods (42) are connected to the outer wall of the kneading cylinder (10) through fixing feet (44).

6. The high-efficiency kneading device for tea processing according to claim 1, characterized in that: The bottom of the mesh plate (41) is provided with a connecting ring seat (43) for fixing to the outer wall of the kneading cylinder (10).

7. The high-efficiency kneading device for tea processing according to claim 1, characterized in that: The detachable collecting bottle (50) is threadedly connected to the discharge pipe of the crushed material collecting hopper (45).

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