Filtering reactor

By designing a mobile seat and jet nozzle system in the filter reactor, the filter holes of the filter plate are reverse cleaned, which solves the problem of filter hole blockage and improves the efficiency of material filtration.

CN222955979UActive Publication Date: 2025-06-10拓松(绍兴)生物医药科技有限公司
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Patent Information

Application Number
CN202421642163.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-10
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

In the process of material filtration and decomposition removal, the filter holes of the filter plate are lacking, resulting in the filter holes being easily blocked by particulate matter and impurities in the material, reducing the filtration efficiency.

Method used

A filter reactor is designed, including a filter chamber, a moving seat, a hollow box, a jet nozzle, a booster pump and a driving moving mechanism. The gas is transported to the hollow box by starting the booster pump, and the jet nozzle sprays airflow to reverse clean the filter holes of the filter plate to ensure that they are unobstructed.

Benefits of technology

It effectively avoids clogging of the filter holes of the filter plate, improves the filtration efficiency of liquid materials, and ensures the overall smoothness of the filter plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filter reactor and relates to the field of fine chemical engineering. The filter reactor comprises a tank body and a filter bin, a filter plate is fixedly mounted in the filter bin, the filter reactor further comprises a moving seat arranged above the filter plate, the moving seat is slidably connected into the filter bin, a cover shell is detachably connected to the moving seat, and the cover shell is attached to the filter plate; the hollow box is arranged below the movable seat and used in cooperation with the cover shell, and multiple sets of air nozzles fixedly communicated with an inner cavity of the hollow box are arranged on the hollow box; according to the utility model, in the process of filtering liquid materials, the filter holes of the filter plate can be comprehensively and reversely cleaned, so that the overall smoothness of the filter plate is ensured, the filter holes of the filter plate are prevented from being blocked in the filtering process, and the filtering efficiency of the liquid materials is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of reactors in fine chemical industry, and specifically relates to a filtration reactor. Background Art

[0002] The reaction kettle is an important processing equipment in industrial production and is widely used in fields such as fine chemical industry and pharmaceutical intermediates. When the reaction ends, during the post-treatment stage of the process, the filtration operation of the reaction materials is usually essential.

[0003] For example, the utility model patent with the patent application number 202120623820.1 and the name of a reaction kettle filter discloses a reaction kettle filter. The material is poured from the feed inlet of the filtration chamber to the top of the first filter screen. By turning on the vacuum pump, the air in the filtration chamber is discharged, so that a negative pressure is formed inside the filtration chamber. The materials in the filtration chamber are filtered layer by layer through the first filter screen, the second filter screen and the third filter screen to reduce the residue in the materials. The filtered materials flow to the bottom of the filtration chamber. When the liquid level of the materials at the bottom of the filtration chamber submerges the liquid level detector, the solenoid valve is automatically opened to discharge the filtered materials in the filtration chamber, thereby improving the practicability of the equipment. It includes a filtration mechanism, including a filtration chamber, a first filter screen, a second filter screen, a third filter screen, multiple connecting plates, a discharge hopper, a solenoid valve, a vacuum pump and a liquid level detector. A chamber is arranged inside the filtration chamber. A feed inlet is arranged at the top of the filtration chamber, and a discharge port is arranged at the bottom of the filtration chamber.

[0004] The above patent still has the following defects. When filtering and removing impurities from the materials, there is a lack of dredging of the filter holes of the filter plate, so that the filter holes of the filter plate are easily blocked by particulate impurities in the materials. Therefore, the efficiency of filtering and removing impurities from the materials is reduced. In view of this, the present utility model is specifically proposed. Summary of the Utility Model

[0005] The technical problem to be solved by the present utility model is to overcome the deficiencies of the prior art and provide a filtration reactor that can overcome the above problems or at least partially solve the above problems.

[0006] To solve the above technical problems, the basic concept of the technical solution adopted by the present utility model is:

[0007] A filtering reactor includes a filtering chamber, in which a filter plate is fixedly installed, and further includes: a moving seat arranged above the filter plate, wherein the moving seat is slidably connected in the filtering chamber, a cover shell is detachably connected to the moving seat, and the cover shell is in close fit with the filter plate; a hollow box arranged below the moving seat and used in cooperation with the cover shell, wherein a plurality of jet nozzles fixedly communicated with the inner cavity thereof are arranged on the hollow box, and a guiding groove is formed on the filtering chamber; a connecting rod, one end of which is fixedly connected to the moving seat and the other end is fixedly connected to the hollow box, and the connecting rod is slidably connected in the guiding groove; a booster pump fixedly installed on the filtering chamber, and the output end of the booster pump is fixedly communicated with the hollow box through a pipeline; a driving and moving mechanism arranged on the filtering chamber and used for driving the moving seat to move.

[0008] In order to drive the moving seat to reciprocate left and right in the filtering chamber, preferably, the driving and moving mechanism includes a reciprocating lead screw and a motor. The reciprocating lead screw is rotatably connected in the filtering chamber, the motor is fixedly installed on the filtering chamber, the reciprocating lead screw is fixedly connected to the output end of the motor, and the moving seat is in threaded connection with the reciprocating lead screw.

[0009] In order to improve the stability of the moving seat when reciprocating left and right in the filtering chamber, further, a guide rod is further included. The guide rod is symmetrically and fixedly connected in the filtering chamber, and the moving seat is slidably connected to the guide rod.

[0010] In order to be able to protect the reciprocating lead screw, further, bellows sleeves are fixedly connected to both sides of the moving seat. The bellows sleeves are sleeved on the reciprocating lead screw, and one side of the bellows sleeve away from the moving seat is fixedly connected to the inner wall of the filtering chamber.

[0011] In order to facilitate opening or closing the opening of the discharge box, preferably, the bottom of the filtering chamber is fixedly communicated with a discharge box. One end of the discharge box away from the filtering chamber is open, a plugging groove is formed on the side wall of the discharge box, a blocking plate is arranged in the plugging groove and used for closing the opening of the discharge box, and cylinders are fixedly installed on the outer walls of both sides of the discharge box. The output end of the cylinder is fixedly connected to the blocking plate.

[0012] In order to improve the sealing performance at the connection between the blocking plate and the plugging groove, further, a sealing sleeve is fixedly installed on the blocking plate, and the sealing sleeve is in close fit with the groove wall of the plugging groove.

[0013] In order to facilitate cleaning of the impurities blocked in the cover shell, preferably, a connecting block is fixedly connected to the cover shell, and the connecting block is detachably connected to the moving seat through a fixing bolt.

[0014] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art:

[0015] In the process of filtering liquid materials, the present utility model can comprehensively and reversely clean the filter holes of the filter plate, thereby ensuring the overall smoothness of the filter plate, avoiding blockage of the filter holes of the filter plate during the filtering process, and improving the filtering efficiency of liquid materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural view of the present utility model Figure 1 ;

[0017] Figure 2 is a schematic structural view of the present utility model Figure 2 ;

[0018] Figure 3 is a cross-sectional view of the filter bin and filter plate of the present utility model;

[0019] Figure 4 is a schematic structural view of the driving and moving mechanism of the present utility model;

[0020] Figure 5 is an expanded schematic view of a part of the structure of the present utility model;

[0021] Figure 6 is a cross-sectional view of the hollow box of the present utility model;

[0022] Figure 7 is the Figure 3 enlarged view of part A of the present utility model.

[0023] In the figure: 1. Filter bin; 101. Discharge box; 102. Baffle; 103. Sealing sleeve; 104. Cylinder; 2. Filter plate; 3. Cover shell; 301. Moving seat; 302. Connecting block; 303. Fixed bolt; 304. Motor; 305. Reciprocating lead screw; 306. Guide rod; 4. Bellows sleeve; 5. Link; 501. Hollow box; 502. Jet nozzle; 503. Booster pump; 504. Pipeline; 505. Guide groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. The following embodiments are used to illustrate the present utility model but are not used to limit the scope of the present utility model.

[0025] Embodiment 1:

[0026] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6, a filtering reactor, comprising a filtering chamber 1, in which a filter plate 2 is fixedly installed, and further comprising: a moving seat 301 disposed above the filter plate 2, wherein the moving seat 301 is slidably connected in the filtering chamber 1, and a cover shell 3 is detachably connected to the moving seat 301, and the cover shell 3 is in fit with the filter plate 2; a hollow box 501, disposed below the moving seat 301 and used in cooperation with the cover shell 3, wherein a plurality of jet nozzles 502 fixedly communicated with its inner cavity are arranged on the hollow box 501, and a guiding groove 505 is formed in the filtering chamber 1; a connecting rod 5, one end of which is fixedly connected to the moving seat 301 and the other end is fixedly connected to the hollow box 501, and the connecting rod 5 is slidably connected in the guiding groove 505; a booster pump 503, fixedly installed on the filtering chamber 1, and the output end of the booster pump 503 is fixedly communicated with the hollow box 501 through a pipeline 504; a driving and moving mechanism, disposed on the filtering chamber 1 and used for driving the moving seat 301 to move.

[0027] The driving and moving mechanism includes a reciprocating lead screw 305 and a motor 304. The reciprocating lead screw 305 is rotatably connected in the filtering chamber 1, the motor 304 is fixedly installed on the filtering chamber 1, the reciprocating lead screw 305 is fixedly connected to the output end of the motor 304, and the moving seat 301 is in threaded connection with the reciprocating lead screw 305.

[0028] It further includes guide rods 306 symmetrically and fixedly connected in the filtering chamber 1, and the moving seat 301 is slidably connected to the guide rods 306.

[0029] When it is necessary to filter and remove impurities from liquid materials, first pour the materials to be filtered into the filtering chamber 1. At this time, the liquid materials flow out through the filter holes of the filter plate 2 and then flow to the bottom of the filtering chamber 1, while the solid impurities in the liquid materials are blocked on the filter plate 2, so as to filter the liquid materials and thus reduce the impurities in the liquid materials;

[0030] At the same time, during the filtering of the liquid materials, start the booster pump 503. The booster pump 503 sucks external gas, then transports the sucked gas into the hollow box 501 through the pipeline 504, and finally sprays it out through the jet nozzles 502, and then sprays it onto the filter plate 2, so as to perform reverse cleaning on the filter holes of the filter plate 2, thereby keeping the filter plate 2 unobstructed and preventing the filter holes of the filter plate 2 from being blocked during the filtering process, and reducing the efficiency of filtering and removing impurities from the liquid materials;

[0031] Meanwhile, the motor 304 is started, and the motor 304 drives the reciprocating lead screw 305 to rotate. The reciprocating lead screw 305 drives the moving seat 301 to drive the cover 3 to move left and right reciprocally along the surface of the filter plate 2. At the same time, when the moving seat 301 moves, the hollow box 501 is driven to move synchronously through the connecting rod 5, so that the air jet nozzle 502 continuously jetting air on the hollow box 501 can comprehensively back-clean the filter holes of the filter plate 2, thereby ensuring the overall smoothness of the filter plate 2 and improving the filtration efficiency of the liquid material.

[0032] It should be noted that the pipeline 504 is a stretchable and shrinkable hose, so the pipeline 504 will not interfere with the movement of the moving seat 301 and the hollow box 501.

[0033] It should be added that an activated carbon filter screen (not shown in the figure) is provided inside the input end of the booster pump 503. When the booster pump 503 sucks external gas, the gas contacts with the activated carbon filter screen. Due to the developed pore structure and rich microporous tissue inside the activated carbon, these microporous tissues have a strong adsorption force field. When the gas contacts with the activated carbon, the strong adsorption force field of the activated carbon micropores can adsorb the particulate matter in the air into the micropores, and thus can purify the gas.

[0034] Embodiment 2:

[0035] Refer to Figure 1 、 Figure 3 and Figure 7 A filtration reactor is basically the same as that in Embodiment 1. Further, a discharge box 101 is fixedly communicated with the bottom of the filtration chamber 1. One end of the discharge box 101 away from the filtration chamber 1 is open. A plug-in slot is provided on the side wall of the discharge box 101, and a blocking plate 102 is arranged in the plug-in slot. The blocking plate 102 is used to close the opening of the discharge box 101. Air cylinders 104 are fixedly installed on the outer walls on both sides of the discharge box 101, and the output ends of the air cylinders 104 are fixedly connected with the blocking plate 102.

[0036] A sealing sleeve 103 is fixedly installed on the blocking plate 102, and the sealing sleeve 103 is in close fit with the wall of the plug-in slot.

[0037] When filtering and removing impurities from the liquid material, the air cylinder 104 is started, and the air cylinder 104 pushes the blocking plate 102 to move into the plug-in slot until the blocking plate 102 is completely inserted into the plug-in slot, thereby closing the opening of the discharge box 101.

[0038] When the baffle 102 is fully inserted into the insertion slot, the sealing sleeve 103 is squeezed by the baffle 102 and closely fits against the wall of the insertion slot, thereby achieving the purpose of increasing the sealing performance at the connection between the baffle 102 and the insertion slot, preventing the filtered material from leaking through the gap at the connection between the baffle 102 and the insertion slot, and thus reducing the waste of the material.

[0039] After the filtration and impurity removal of the liquid material are completed, the air cylinder 104 is started. The air cylinder 104 pushes the baffle 102 to move out of the insertion slot, thereby opening the opening of the discharge box 101. At this time, the liquid material can be discharged from the filtration chamber 1 through the discharge box 101.

[0040] Embodiment 3:

[0041] Refer to Figure 3 、 Figure 4 and Figure 5 A filtration reactor is basically the same as that in Embodiment 1. Further, on both sides of the moving seat 301, there are fixedly connected bellows sleeves 4. The bellows sleeves 4 are sleeved on the reciprocating lead screw 305, and the side of the bellows sleeve 4 away from the moving seat 301 is fixedly connected to the inner wall of the filtration chamber 1. Through the arrangement of the bellows sleeves 4, the reciprocating lead screw 305 can be protected, preventing particulate impurities from adhering to the surface of the reciprocating lead screw 305, thereby ensuring that the reciprocating lead screw 305 can drive the moving seat 301 to move smoothly on the guide rod 306.

[0042] A connection block 302 is fixedly connected to the cover shell 3. The connection block 302 is detachably connected to the moving seat 301 through a fixing bolt 303. When it is necessary to clean the particulate impurities blocked in the cover shell 3, by unscrewing the fixing bolt 303 used to limit and fix the connection block 302, the cover shell 3 can be removed from the moving seat 301, facilitating the staff to clean the particulate impurities blocked in the cover shell 3.

[0043] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention.

Claims

1. A filtering reactor, comprising a filtering chamber (1), wherein a filtering plate (2) is fixedly installed in the filtering chamber (1), characterized in that: Also includes: A movable seat (301) is arranged above the filter plate (2), The movable seat (301) is slidably connected in the filter bin (1), and a cover shell (3) is detachably connected to the movable seat (301), and the cover shell (3) is in contact with the filter plate (2); The hollow box (501) is arranged below the movable seat (301) and is used in conjunction with the cover shell (3). The hollow box (501) is provided with a plurality of groups of air jets (502) fixedly connected to its inner cavity, and the filter chamber (1) is provided with a guide groove (505); A connecting rod (5), one end of which is fixedly connected to the movable seat (301), and the other end of which is fixedly connected to the hollow box (501), and the connecting rod (5) is slidably connected in the guide groove (505); A booster pump (503) is fixedly mounted on the filter bin (1), and an output end of the booster pump (503) is fixedly connected to the hollow box (501) via a pipe (504); The driving mechanism is arranged on the filter bin (1) and is used to drive the moving seat (301) to move.

2. A filtration reactor according to claim 1, characterized in that: The driving movement mechanism comprises a reciprocating screw (305) and a motor (304); the reciprocating screw (305) is rotatably connected in the filter bin (1); the motor (304) is fixedly mounted on the filter bin (1); the reciprocating screw (305) is fixedly connected to an output end of the motor (304); and the moving seat (301) is threadedly connected to the reciprocating screw (305).

3. A filtration reactor according to claim 2, characterized in that: It also comprises a guide rod (306), wherein the guide rod (306) is symmetrically fixedly connected in the filter bin (1), and the movable seat (301) is slidably connected to the guide rod (306).

4. A filtration reactor according to claim 2, characterized in that: Both sides of the movable seat (301) are fixedly connected with an organ sleeve (4), the organ sleeve (4) is sleeved on the reciprocating screw rod (305), and the side of the organ sleeve (4) away from the movable seat (301) is fixedly connected to the inner wall of the filter bin (1).

5. A filtration reactor according to claim 1, characterized in that: The bottom of the filter bin (1) is fixedly connected to a discharge box (101), one end of the discharge box (101) away from the filter bin (1) is open, a plug-in slot is provided on the side wall of the discharge box (101), a baffle plate (102) is provided in the plug-in slot, and the baffle plate (102) is used to close the opening of the discharge box (101), and cylinders (104) are fixedly installed on the outer walls of both sides of the discharge box (101), and the output end of the cylinder (104) is fixedly connected to the baffle plate (102).

6. A filtration reactor according to claim 5, characterized in that: A sealing sleeve (103) is fixedly mounted on the baffle plate (102), and the sealing sleeve (103) is tightly fitted to the slot wall of the plug-in slot.

7. A filtration reactor according to claim 1, characterized in that: A connecting block (302) is fixedly connected to the cover shell (3), and the connecting block (302) is detachably connected to the movable seat (301) via a fixing bolt (303).

Citation Information

Patent Citations

  • Reaction kettle filter

    CN214597452U