Oil residue separation equipment for lubricating oil production
By designing an oil residue separation equipment for lubricating oil production including a separation tank, a filter tank, a slag scraping conveying mechanism, a gas-floating mixing mechanism and a mechanical mixing mechanism, the problems of complicated operation and low separation efficiency of existing equipment are solved, and efficient oil residue separation and quality improvement of lubricating oil are achieved.
Patent Information
- Application Number
- CN202422173875.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing lubricant oil slag separation equipment has complicated operations and low separation efficiency.
An oil residue separation device including a separation tank, a filter tank, a slag conveying mechanism, a gas-floating mixing mechanism and a mechanical mixing mechanism are designed. The residue is floated by air-floating stirring and mechanical stirring, and the slag conveying mechanism is quickly salvaged and transported to the filter basket for filtering.
It realizes efficient separation of oil residue, simple operation, improves production efficiency and reduces the waste of lubricating oil.
Smart Images

Figure CN222956052U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lubricating oil production, in particular to an oil residue separation device for lubricating oil production. Background Technique
[0002] Lubricating oil is mainly refined and fractionated from base oil types such as mineral oil, synthetic oil, and vegetable oil, as well as various additives; however, there are a large number of impurities and harmful substances in crude oil, such as sand grains, moisture, heavy metals, sulfides, chlorides, etc., which will gradually be separated and concentrated into slag during the processing of the oil product; these slags must be separated, and an oil residue separation device is required for this purpose.
[0003] The Chinese patent discloses a lubricating oil blending kettle capable of filtering oil residue (authorization publication number CN218688704U). Through the combined use of a stirring motor, a connecting column, a connecting rod, a cleaning plate, and a cleaning pad, this patented technology avoids lumps from adhering to the inner wall of the working chamber during the blending process, which affects the working efficiency and quality, and improves the production efficiency. Through the action of the first filter screen, oil residue is prevented from entering the feed pipe for the first filtration. The oil residue is secondarily filtered by a coarse filter plate and thirdly filtered by a fine filter plate to separate the oil residue from the lubricating oil and prevent the oil residue from entering the collection device together with the lubricating oil, improving the production quality. However, it requires filtering the oil, and the operation is cumbersome with low oil residue separation efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to provide an oil residue separation device for lubricating oil production to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] An oil residue separation device for lubricating oil production includes a separation tank and a filtration tank located on one side of the separation tank. A slag scraping and conveying mechanism is installed obliquely upward inside the separation tank, and a flotation stirring mechanism is installed at the lower end inside the separation tank. A mechanical stirring mechanism is installed inside the separation tank between the slag scraping and conveying mechanism and the flotation stirring mechanism. A filter basket is installed inside the filtration tank. The flotation stirring mechanism includes a circulation pump and an air compressor installed outside the separation tank. The input end of the circulation pump is connected to a water inlet pipe, and the output end of the circulation pump is connected to a water outlet pipe. The output end of the air compressor is connected to an air pipe. One end of the water outlet pipe and the air pipe are commonly connected to an ejector. One end of the ejector is connected to a main pipe, and a plurality of branch pipes are fixedly connected to the main pipe. A plurality of bubble trays are installed on the branch pipes.
[0007] As a further scheme of the utility model: One end of the water inlet pipe is connected to a filter cylinder, and both the filter cylinder and the bubble trays are located at the lower end inside the separation tank.
[0008] As a further solution of the present utility model: The slag scraping and conveying mechanism includes an upwardly inclined conveying frame. A sprocket and chain assembly is installed inside the conveying frame. A chain plate is installed inside the sprocket and chain assembly. And a first motor is installed through the front side of the conveying frame at one end of the sprocket and chain assembly. A plurality of groups of fixing blocks are respectively installed on the front and rear sides of the upper end of the sprocket and chain assembly. A scraper is arranged between each group of fixing blocks.
[0009] As a further solution of the present utility model: An ear is fixedly connected to the front and rear sides of the lower end of each scraper. Each ear is fixedly connected to the corresponding fixing block by a screw. After loosening the screw, the ear can rotate along the fixing block, so as to adjust the angle between the scraper and the chain plate, so as to better fish out the slag from the lubricating oil in the separation tank.
[0010] As a further solution of the present utility model: The first motor is fixedly installed at the front end of the separation tank. The upper end of the conveying frame is fixedly installed between the upper ends of the separation tank and the filtration tank. The lower end of the chain plate is located inside the separation tank, and the upper end of the chain plate is located above the filter basket.
[0011] As a further solution of the present utility model: The mechanical stirring mechanism includes a support plate fixedly installed on the inner side wall of the separation tank. A second motor is installed at the upper end of the support plate. The output end of the second motor is fixedly connected to a stirring shaft. A plurality of stirring blades are installed on the stirring shaft.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] The present utility model stirs the lubricating oil in the separation tank in the form of bubbles through the air flotation stirring mechanism, so that the slag precipitated in the lubricating oil floats up; the stirring blades in the mechanical stirring mechanism mechanically stir the lubricating oil in the separation tank 1, so that the slag sinking in the lubricating oil floats up; through the slag scraping and conveying mechanism, the floating slag can be quickly fished out and conveyed to the filter basket, with simple operation and high separation efficiency. Description of the Drawings
[0014] Figure 1 It is a schematic structural diagram of an oil slag separation device for lubricating oil production;
[0015] Figure 2 It is a partial sectional structural diagram of an oil slag separation device for lubricating oil production;
[0016] Figure 3 It is a schematic structural diagram of the air flotation stirring mechanism in an oil slag separation device for lubricating oil production;
[0017] Figure 4It is a schematic structural diagram of a mechanical stirring mechanism in an oil residue separation device for lubricating oil production;
[0018] Figure 5 It is a schematic structural diagram of a slag scraping and conveying mechanism in an oil residue separation device for lubricating oil production;
[0019] Figure 6 It is Figure 5 an enlarged structural schematic diagram of part A in
[0020] In the figure: 1. Separation tank; 2. Filter tank; 3. Air flotation stirring mechanism; 31. Circulation pump; 32. Air compressor; 33. Air pipe; 34. Ejector; 35. Main pipe; 36. Bubble tray; 37. Branch pipe; 38. Filter cartridge; 39. Water inlet pipe; 30. Water outlet pipe; 4. Slag scraping and conveying mechanism; 41. Conveying frame; 42. First motor; 43. Scraper; 44. Chain plate; 45. Sprocket and chain assembly; 46. Fixed block; 47. Shaft ear; 5. Filter basket; 6. Mechanical stirring mechanism; 61. Second motor; 62. Support plate; 63. Stirring shaft; 64. Stirring blade. Specific implementation manners
[0021] Please refer to Figures 1 to 6 , in the embodiment of the present utility model, an oil residue separation device for lubricating oil production includes a separation tank 1 and a filter tank 2 located on one side of the separation tank 1. A slag scraping and conveying mechanism 4 is installed obliquely upward inside the separation tank 1, and an air flotation stirring mechanism 3 is installed at the lower end inside the separation tank 1. A mechanical stirring mechanism 6 is installed between the slag scraping and conveying mechanism 4 and the air flotation stirring mechanism 3 inside the separation tank 1. A filter basket 5 is installed inside the filter tank 2. The slag fished by the slag scraping and conveying mechanism 4 can automatically fall into the filter basket 5. After being filtered by the filter basket 5, a small amount of lubricating oil contained in the slag can fall into the filter tank 2, thereby reducing the phenomenon of lubricating oil waste;
[0022] In Figure 2 and Figure 3Among them, the air flotation stirring mechanism 3 includes a circulation pump 31 and an air compressor 32 installed outside the separation tank 1. The input end of the circulation pump 31 is connected with a water inlet pipe 39, and the output end of the circulation pump 31 is connected with a water outlet pipe 30. The output end of the air compressor 32 is connected with an air pipe 33. One end of the water outlet pipe 30 and the air pipe 33 are jointly connected with a jet injector 34. One end of the jet injector 34 is connected with a main pipe 35. A number of branch pipes 37 are fixedly connected to the main pipe 35, and a number of bubble plates 36 are installed on the branch pipes 37. One end of the water inlet pipe 39 is connected with a filter cylinder 38. Both the filter cylinder 38 and the bubble plates 36 are located at the lower end inside the separation tank 1. The lubricating oil in the separation tank 1 can be filtered through the filter cylinder 38, so as to prevent the dregs in the lubricating oil from being sucked into the water inlet pipe 39 and causing blockage. After the lubricating oil in the separation tank 1 passes through the filter cylinder 38 and the water inlet pipe 39 in sequence by the circulation pump 31, it is pumped into the water outlet pipe 30. At the same time, the air compressor 32 compresses the air and sends it into the air pipe 33. The lubricating oil in the water outlet pipe 30 and the compressed air in the air pipe 33 are violently mixed in the jet injector 34 to form a gas-liquid mixture, and enter the main pipe 35 and the branch pipes 37 in sequence under a certain pressure, and then are sprayed out in the form of bubbles from the bubble plates 36, so as to stir the lubricating oil in the separation tank 1, making the dregs precipitated in the lubricating oil float, so that they can be fished up by the slag scraping and conveying mechanism 4.
[0023] In Figure 2 and Figure 4 Among them, the mechanical stirring mechanism 6 includes a support plate 62 fixedly installed on the inner side wall of the separation tank 1. A second motor 61 is installed at the upper end of the support plate 62. The output end of the second motor 61 is fixedly connected with a stirring shaft 63. A number of stirring blades 64 are installed on the stirring shaft 63. The second motor 61 makes the stirring shaft 63 and the stirring blades 64 rotate, and the stirring blades 64 stir the lubricating oil in the separation tank 1, making the dregs sinking in the lubricating oil float, so that they can be fished up by the slag scraping and conveying mechanism 4.
[0024] In Figure 5 and Figure 6In it, the slag scraping and conveying mechanism 4 includes a conveying frame 41 inclined upward. Inside the conveying frame 41, a sprocket chain assembly 45 is installed. Inside the sprocket chain assembly 45, a chain plate 44 is installed. And at one end of the sprocket chain assembly 45, a first motor 42 is installed through the front side of the conveying frame 41. On the front and rear sides of the upper end of the sprocket chain assembly 45, several groups of fixing blocks 46 are installed respectively. Between each group of fixing blocks 46, a scraper 43 is arranged. On the front and rear sides of the lower end of each scraper 43, an ear 47 is fixedly connected respectively. Each ear 47 and the corresponding fixing block 46 are fixedly connected by screws. After loosening the screws, the ear 47 can rotate along the fixing block 46, so as to adjust the angle between the scraper 43 and the chain plate 44, so as to better fish out the slag from the lubricating oil in the separation tank 1. The first motor 42 is fixedly installed at the front end of the separation tank 1. The upper end of the conveying frame 41 is fixedly installed between the upper ends of the separation tank 1 and the filtration tank 2. The lower end of the chain plate 44 is located in the separation tank 1, and the upper end of the chain plate 44 is located above the filter basket 5, so that the slag fished out from the separation tank 1 can be conveyed into the filter basket 5; The first motor 42 drives the sprocket chain assembly 45 to rotate clockwise. The sprocket chain assembly 45 drives the chain plate 44 and the scraper 43 to rotate clockwise together. When the corresponding scraper 43 enters the lower side of the conveying frame 41, the slag floating on the lubricating oil can be scraped up; When the scraper 43 rotates to the upper side of the conveying frame 41, the scraped-up slag falls onto the corresponding chain plate 44. When the chain plate 44 rotates to the top of the conveying frame 41, it automatically falls into the filter basket 5, so as to achieve the purpose of separating oil and slag.
[0025] The working principle of the present utility model: First, the lubricating oil that needs to separate oil and slag is injected into the separation tank 1;
[0026] Then, the circulation pump 31 is started. The circulation pump 31 pumps the lubricating oil in the separation tank 1 into the water outlet pipe 30 after passing through the filter cylinder 38 and the water inlet pipe 39 in sequence; At the same time, the air compressor 32 is started. The air compressor 32 compresses the air and sends it into the air pipe 33; The lubricating oil in the water outlet pipe 30 and the compressed air in the air pipe 33 are violently mixed in the ejector 34 to form a gas-liquid mixture, and enter the main pipe 35 and the branch pipe 37 in sequence under a certain pressure, and then are ejected from the bubble disk 36 in the form of bubbles, so as to stir the lubricating oil in the separation tank 1, so that the slag precipitated in the lubricating oil floats up;
[0027] Then, the second motor 61 is started. The second motor 61 makes the stirring shaft 63 and the stirring blades 64 rotate. The stirring blades 64 stir the lubricating oil in the separation tank 1, so that the slag sinking in the lubricating oil floats up;
[0028] Next, start the first motor 42. The first motor 42 drives the sprocket chain assembly 45 to rotate clockwise. The sprocket chain assembly 45 drives the chain plate 44 and the scraper 43 to rotate clockwise together. When the corresponding scraper 43 enters the lower side of the conveying frame 41, the slag floating on the lubricating oil is scraped up. When the scraper 43 continues to rotate to the upper side of the conveying frame 41, the scraped slag falls onto the corresponding chain plate 44. When the chain plate 44 rotates to the top of the conveying frame 41, it automatically falls into the filter basket 5, thus achieving the purpose of separating oil and slag.
[0029] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent replacements or changes, and should be covered within the protection scope of the present invention.
Claims
1. An oil residue separation device for lubricating oil production, comprising a separation tank (1) and a filter tank (2) located on one side of the separation tank (1), characterized in that: A scraper conveying mechanism (4) is installed on the inner side of the separation tank (1) in an upwardly inclined manner, and an air flotation stirring mechanism (3) is installed at the lower end of the inner side of the separation tank (1). A mechanical stirring mechanism (6) is installed on the inner side of the separation tank (1) between the scraper conveying mechanism (4) and the air flotation stirring mechanism (3). A filter basket (5) is installed on the inner side of the filter tank (2). The air flotation stirring mechanism (3) comprises a circulating pump (31) and an air compressor (32) installed outside the separation tank (1). The input end of the pump (31) is connected to a water inlet pipe (39), and the output end of the circulating pump (31) is connected to a water outlet pipe (30), the output end of the air compressor (32) is connected to an air pipe (33), one end of the water outlet pipe (30) and the air pipe (33) are commonly connected to an ejector (34), one end of the ejector (34) is connected to a main pipe (35), a plurality of branch pipes (37) are fixedly connected to the main pipe (35), and a plurality of bubble disks (36) are installed on the branch pipes (37).
2. The oil residue separation equipment for lubricating oil production according to claim 1, characterized in that: One end of the water inlet pipe (39) is connected to a filter cartridge (38), and the filter cartridge (38) and the bubble disk (36) are both located at the lower end of the separation tank (1).
3. The oil residue separation equipment for lubricating oil production according to claim 1, characterized in that: The scraper conveying mechanism (4) comprises a conveying frame (41) inclined upward, a sprocket chain assembly (45) is installed on the inner side of the conveying frame (41), a chain plate (44) is installed on the inner side of the sprocket chain assembly (45), and a first motor (42) is installed on the front side of the conveying frame (41) through one end of the sprocket chain assembly (45), and a plurality of groups of fixing blocks (46) are respectively installed on the front and rear sides of the upper end of the sprocket chain assembly (45), and a scraper plate (43) is arranged between each group of the fixing blocks (46).
4. The oil residue separation equipment for lubricating oil production according to claim 3, characterized in that: The front and rear sides of the lower end of each scraper (43) are fixedly connected to an axle ear (47), and each axle ear (47) is fixedly connected to a corresponding fixing block (46) by means of a screw. After the screw is loosened, the axle ear (47) rotates along the fixing block (46), and the angle between the scraper (43) and the chain plate (44) can be adjusted, so that the slag can be salvaged from the lubricating oil in the separation tank (1) in a better posture.
5. The oil residue separation equipment for lubricating oil production according to claim 3, characterized in that: The first motor (42) is fixedly mounted at the front end of the separation tank (1), the upper end of the conveying frame (41) is fixedly mounted at the upper end between the separation tank (1) and the filter tank (2), the lower end of the chain plate (44) is located in the separation tank (1), and the upper end of the chain plate (44) is located at the upper end of the filter basket (5).
6. The oil residue separation equipment for lubricating oil production according to claim 1, characterized in that: The mechanical stirring mechanism (6) comprises a support plate (62) fixedly mounted on the inner wall of the separation tank (1); a second motor (61) is mounted on the upper end of the support plate (62); an output end of the second motor (61) is fixedly connected to a stirring shaft (63); and a plurality of stirring blades (64) are mounted on the stirring shaft (63).
Citation Information
Patent Citations
Lubricating oil blending kettle capable of filtering oil residues
CN218688704U