Overturning kettle extraction structure

By designing the flip kettle extraction structure, including drive motors, bidirectional motors, electric heating pipes and extraction shafts, the existing flip kettles are solved, and more efficient reactions and safer operations are achieved.

CN222956409UActive Publication Date: 2025-06-10JHEN TEN MACHINERY PINGHU
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Patent Information

Application Number
CN202421735958.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-06-10
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing flip kettles are inefficient during the reaction process, inconvenient flip operation and great safety risks, especially when the bottom plate and the reactor are interlocked, it is easy to cause the kettle body to fall.

Method used

A flip kettle extraction structure is designed, including plate surface, support rod, fixing disk, kettle body, drive motor, extraction shaft and electric heating pipe. Through the cooperation of the driving motor and the bidirectional motor, the flip and stirring of the kettle body are achieved. The electric heating pipe is used for rapid heating, and the extraction shaft and scraper are used to avoid material hanging on the wall and better scraping.

Benefits of technology

It improves the reaction efficiency and convenience of the kettle body flip, ensures the safety and stability of the kettle body, shortens the heating time, improves the thermal efficiency, saves energy, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an overturning kettle extraction structure, which relates to the field of overturning kettles and comprises a plate surface, support rods are fixedly connected to two sides of the upper end of the plate surface, fixed discs are rotatably connected to the inner sides of the support rods, kettle bodies are fixedly connected to the inner sides of the fixed discs, and a storage battery is fixedly connected to one end of each kettle body. By adopting the structure, the driving motor and the two-way motor are turned on, so that the mounting shaft lever rotates under the rotation of the driving motor, and the extraction shaft lever rotates under the rotation of the mounting shaft lever, so that internal objects can be stirred, and the reaction efficiency is improved; under the rotation of the bidirectional motor, the kettle body can be overturned and adjusted, and the kettle body can be continuously rotated during the reaction, so that the objects in the kettle body can be more uniformly mixed, and the reaction efficiency of the objects can be further improved.
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Description

Technical Field

[0001] The utility model belongs to the field of tipping kettles, and particularly relates to a tipping kettle extraction structure. Background Technique

[0002] A tipping kettle is a device used for chemical reactions, usually having lifting and tipping functions, which is convenient for discharging materials and cleaning. According to different designs and uses, tipping kettles can be divided into various types, such as lifting and tipping reaction kettles, quick-opening lifting and tipping reaction kettles, etc. A tipping kettle is a special reaction kettle, and its characteristic is that the kettle body can be lifted up and down and tipped. This design makes the operation simpler and faster, and reduces the labor intensity of the operator.

[0003] According to the Chinese patent with the publication number "CN215464301U", a quick reaction kettle tipping device is disclosed. The utility model is a quick reaction kettle tipping device, including: a left support seat, a right support seat, a bottom plate, a bottom plate connecting bearing, a reaction kettle, a rotating disk, a rotating ring assembly and a driving assembly. The left support seat and the right support seat are connected to the bottom plate through the bottom plate connecting bearing in the middle. A reaction kettle is arranged on the bottom plate. The front and back sides of the bottom plate are respectively connected to one end of the rotating ring assembly, and the other end of the rotating ring assembly is connected to the driving assembly. The inner sides of the left support seat and the right support seat are fixedly connected to the side wall of the reaction kettle through the rotating disk. By designing a quick reaction kettle tipping device, the utility model can tip the reaction kettle to an angle convenient for cleaning, and it is more convenient to clean the bottom layer of materials;

[0004] Through the above structure, when the reaction kettle needs to be tipped, the length of the steel wire rope is adjusted by a motor, and the reaction kettle is moved by the length of the steel wire rope to move the reaction kettle to an angle convenient for cleaning. However, the above reaction kettle has no certain extraction structure, resulting in a reduction in the efficiency of the reaction of items, thereby reducing the practicability of the device. Moreover, the above device is very inconvenient to tip the reaction kettle, and the bottom plate and the reaction kettle are clamped, and the reaction kettle is very likely to fall during the tipping process. Content of the Utility Model

[0005] Aiming at the problems mentioned in the background technique, the purpose of the utility model is to provide a tipping kettle extraction structure to solve the problems raised in the background technique.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions:

[0007] A flipping kettle extraction structure, including a board surface. Both sides of the upper end of the board surface are fixedly connected with support rods. The inner sides of the support rods are rotatably connected with fixed disks. The inner sides of the fixed disks are fixedly connected with kettle bodies. One end of the kettle body is fixedly connected with a storage battery. The other end of the kettle body is fixedly connected with an extraction component. One side of the kettle body is fixedly connected with a feeding port. The other side of the kettle body is fixedly connected with a discharging port. An electromagnetic valve is arranged inside the discharging port. The extraction component includes a driving motor arranged at the other end of the kettle body. The output shaft of the driving motor penetrates through the kettle body and is fixedly connected with a mounting shaft rod. Extraction shaft rods are fixedly connected to the outer side of the mounting shaft rod. There are multiple extraction shaft rods. Electric heating tubes are fixedly connected inside the kettle body. The electric heating tubes are wound inside the kettle body. A flipping component is fixedly connected to the upper end of the board surface.

[0008] As a preferred technical solution, the flipping component includes a bidirectional motor arranged at the upper end of the board surface. The inner sides of the support rods are rotatably connected with driving gears. The output shafts of the bidirectional motor are fixedly connected with the driving gears respectively. Gear grooves are opened on the outer sides of the fixed disks. The driving gears are meshed with the gear grooves.

[0009] As a preferred technical solution, the outer sides of the fixed disks penetrate through the support rods and are fixedly connected with turntables. The outer sides of the turntables are fixedly connected with the outer rings of bearings. The inner rings of the bearings are fixedly connected with grips. Anti-slip pads are arranged on the surfaces of the grips.

[0010] As a preferred technical solution, a protective shell is fixedly connected to one end of the kettle body. The protective shell wraps the storage battery. Mounting edges are fixedly connected to the outer side of the protective shell. Mounting through holes are opened on the surfaces of the mounting edges. Mounting screw holes are opened at one end of the kettle body. Mounting screws penetrate through the mounting through holes and are threadedly connected to the mounting screw holes.

[0011] As a preferred technical solution, telescopic frames are fixedly connected to the outer sides of the extraction shaft rods. Springs are fixedly connected inside the telescopic frames. The other ends of the springs are fixedly connected with scraping plates. The scraping plates are slidably connected with the inside of the kettle body. The scraping plates are slidably inserted into the telescopic frames.

[0012] As a preferred technical solution, the kettle body includes a heat-conducting shell. An insulating shell is fixedly connected to the outer side of the heat-conducting shell. A cavity is opened at the middle position between the heat-conducting shell and the insulating shell. The electric heating tubes are fixedly connected inside the cavity.

[0013] As a preferred technical solution, a shell is fixedly connected to the upper end of the board surface. An electric push rod is fixedly connected inside the shell. The other end of the electric push rod is fixedly connected with a universal wheel. The universal wheel is slidably inserted into the shell.

[0014] In summary, the utility model mainly has the following beneficial effects:

[0015] First, through the driving component and extraction component provided in the utility model, when in use, by adding an article into the kettle body, and then turning on the driving motor and the bidirectional motor, the installation shaft rod rotates under the rotation of the driving motor, and the extraction shaft rod rotates under the rotation of the installation shaft rod, so as to stir the articles inside, thereby increasing the reaction efficiency. Under the rotation of the bidirectional motor, the kettle body can be turned and adjusted, and during the reaction, the kettle body can be continuously rotated to make the articles inside the kettle body more evenly mixed, so as to further increase the reaction efficiency of the articles;

[0016] Second, through the electric heating tube of the extraction component, the electric heating tube can quickly transfer heat to the surface of the heat-conducting shell of the kettle body, causing the temperature to rise rapidly, thus shortening the heating-up time. This characteristic of rapid heating ensures the stability and high efficiency of the reaction. The electric heating tube can directly heat the heat-conducting shell of the kettle body, reducing the intermediate transfer process and improving the utilization of thermal efficiency. This high utilization of thermal efficiency makes the entire reaction process more efficient. The electric heating tube directly transfers energy to the material during the heating process without the need for a heating medium to conduct heat, so the energy utilization rate is relatively high. This not only helps to save energy, reduce production costs, but also helps to reduce environmental pollution. The electric heating tube has high safety, can generate a large amount of heat in a short time, and at the same time ensures the stability and high efficiency of the reaction. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the utility model;

[0018] Figure 2 is a schematic side view structural diagram of the utility model;

[0019] Figure 3 is a schematic bottom view structural diagram of the utility model;

[0020] Figure 4 is a schematic structural diagram of the extraction component of the utility model;

[0021] Figure 5 is a schematic structural diagram of the kettle body of the utility model.

[0022] Reference numerals: 1, plate surface; 2, support rod; 3, fixed disk; 4, kettle body; 41, heat-conducting shell; 42, cavity; 43, heat-insulating shell; 5, feeding port; 6, discharging port; 7, flipping assembly; 71, bidirectional motor; 72, driving gear; 73, gear groove; 8, extraction assembly; 81, driving motor; 82, mounting shaft rod; 83, extraction shaft rod; 84, electric heating tube; 9, storage battery; 10, protective shell; 11, mounting edge; 12, mounting through hole; 13, mounting screw hole; 14, turntable; 15, bearing; 16, handle; 17, outer shell; 18, electric push rod; 19, universal wheel; 20, telescopic frame; 21, spring; 22, scraper. Detailed implementation manners

[0023] Embodiment

[0024] Reference Figures 1 to 5 For a flipping kettle extraction structure of this embodiment, it includes a plate surface 1. Both sides of the upper end of the plate surface 1 are fixedly connected with support rods 2. The inner sides of the support rods 2 are rotatably connected with fixed disks 3. The inner sides of the fixed disks 3 are fixedly connected with a kettle body 4. One end of the kettle body 4 is fixedly connected with a storage battery 9. The other end of the kettle body 4 is fixedly connected with an extraction assembly 8. One side of the kettle body 4 is fixedly connected with a feeding port 5. The other side of the kettle body 4 is fixedly connected with a discharging port 6. A solenoid valve is arranged inside the discharging port 6. The extraction assembly 8 includes a driving motor 81 arranged at the other end of the kettle body 4. The output shaft of the driving motor 81 penetrates through the kettle body 4 and is fixedly connected with a mounting shaft rod 82. The outer sides of the mounting shaft rod 82 are fixedly connected with extraction shaft rods 83. There are multiple extraction shaft rods 83. An electric heating tube 84 is fixedly connected inside the kettle body 4. The electric heating tube 84 is wound inside the kettle body 4. The upper end of the plate surface 1 is fixedly connected with a flipping assembly 7. The kettle body 4 includes a heat-conducting shell 41. The outer side of the heat-conducting shell 41 is fixedly connected with a heat-insulating shell 43. A cavity 42 is opened at the middle position between the heat-conducting shell 41 and the heat-insulating shell 43. The electric heating tube 84 is fixedly connected inside the cavity 42.

[0025] Reference Figures 1 - 3 The flipping assembly 7 includes a bidirectional motor 71 arranged at the upper end of the plate surface 1. The inner sides of the support rods 2 are rotatably connected with driving gears 72. The output shafts of the bidirectional motor 71 are fixedly connected with the driving gears 72 respectively. Gear grooves 73 are opened on the outer sides of the fixed disks 3. The driving gears 72 are meshed with the gear grooves 73; Under the rotation of the bidirectional motor 71, the kettle body 4 can be flipped and adjusted, and during the reaction, the kettle body 4 can be continuously rotated to make the items inside the kettle body 4 be mixed more evenly.

[0026] Reference Figure 1 and Figure 3, on the outer sides of the fixed disks 3, turntables 14 are fixedly connected through the support rods 2. The outer sides of the turntables 14 are fixedly connected to the outer rings of bearings 15. The inner rings of the bearings 15 are fixedly connected to grips 16, and anti-slip pads are arranged on the surfaces of the grips 16. When fine-tuning the fixed disk 3, the power supply of the bidirectional motor 71 can be cut off, and then by holding the grip 16, after holding the grip 16, the turntable 14 can be rotated. Under the rotation of the turntable 14, the fixed disk 3 fixedly connected thereto can be rotated. Thus, with the arrangement of the grip 16 and the turntable 14, it is convenient to rotate the fixed disk 3.

[0027] Reference Figure 2 , one end of the kettle body 4 is fixedly connected with a protective shell 10. The protective shell 10 wraps the storage battery 9. The outer side of the protective shell 10 is fixedly connected with a mounting edge 11. Mounting through holes 12 are formed on the surface of the mounting edge 11. Mounting screw holes 13 are formed at one end of the kettle body 4. Mounting screws penetrate through the mounting through holes 12 and are threadedly connected to the mounting screw holes 13. Through the arranged protective shell 10, the storage battery 9 can be protected to avoid the phenomenon that the storage battery 9 is damaged due to collision.

[0028] Reference Figure 4 , on the outer side of the extraction shaft rod 83, a telescopic frame 20 is fixedly connected. Springs 21 are fixedly connected inside the telescopic frames 20. The other ends of the springs 21 are fixedly connected with scraping plates 22. The scraping plates 22 are slidably connected to the inside of the kettle body 4, and the scraping plates 22 are slidably inserted into the telescopic frames 20. Through the arranged scraping plates 22, when the mounting shaft rod 82 rotates, the scraping plates 22 will also rotate, so that the inner wall of the kettle body 4 can be scraped, thus avoiding the phenomenon of wall sticking during use. And under the action of the springs 21, the scraping plates 22 fit better with the kettle body 4, making the scraping cleaner.

[0029] Reference Figure 3 , at the upper end of the plate surface 1, a housing 17 is fixedly connected. An electric push rod 18 is fixedly connected inside the housing 17. The other end of the electric push rod 18 is fixedly connected with a universal wheel 19. The universal wheel 19 is slidably inserted into the housing 17. By controlling the electric push rod 18, under the action of the electric push rod 18, the universal wheel 19 extends out of the housing 17. Thus, when the universal wheel 19 extends out of the housing 17, the device can be moved through the universal wheel 19. When fixing the device, the universal wheel 19 can be moved into the housing 17, so that the plate surface 1 contacts the ground, thereby increasing the contact area between the device and the ground when the plate surface 1 contacts the ground, and further achieving a more stable effect.

[0030] Principle of use and advantages: When in use, an item is placed inside the kettle body 4, and then the drive motor 81 and the bidirectional motor 71 are turned on. The rotation of the drive motor 81 causes the mounting shaft rod 82 to rotate, and the rotation of the mounting shaft rod 82 causes the extraction shaft rod 83 to rotate, so that the items inside can be stirred, thereby increasing the reaction efficiency. The rotation of the bidirectional motor 71 enables the kettle body 4 to be flipped and adjusted. During the reaction, the kettle body 4 can be continuously rotated to achieve a more uniform mixing effect on the items inside the kettle body 4, further increasing the reaction efficiency of the items. At the same time, the electric heating tube 84 is turned on during the reaction. The electric heating tube 84 can quickly transfer heat to the surface of the heat-conducting shell 41 of the kettle body 4, causing the temperature to rise rapidly, thus shortening the heating-up time. This characteristic of rapid heating ensures the stability and high efficiency of the reaction. The electric heating tube 84 can directly heat the heat-conducting shell 41 of the kettle body 4, reducing the intermediate transfer process and improving the utilization of thermal efficiency. This high utilization of thermal efficiency makes the entire reaction process more efficient. The scraper 22 is provided so that the rotation of the mounting shaft rod 82 causes the scraper 22 to rotate, enabling the inner wall of the kettle body 4 to be scraped, thus avoiding the phenomenon of wall sticking during use. Under the action of the spring 21, the scraper 22 fits better with the kettle body 4, making the scraping cleaner. When the device needs to be moved, the electric push rod 18 is controlled. Under the action of the electric push rod 18, the universal wheels 19 extend out of the housing 17. When the universal wheels 19 extend out of the housing 17, the device can be moved through the universal wheels 19. When the device is fixed, the universal wheels 19 can be moved inside the housing 17 so that the plate surface 1 contacts the ground, increasing the contact area between the device and the ground, thereby achieving a further stable effect.

Claims

1. A flip kettle extraction structure, characterized in that: It includes a plate surface, both sides of the upper end of the plate surface are fixedly connected with support rods, the inner sides of the support rods are rotatably connected with fixed plates, the inner sides of the fixed plates are fixedly connected with a kettle body, one end of the kettle body is fixedly connected with a battery, the other end of the kettle body is fixedly connected with an extraction assembly, one side of the kettle body is fixedly connected with a feeding port, the other side of the kettle body is fixedly connected with a discharging port, an electromagnetic valve is arranged inside the discharging port, the extraction assembly includes a driving motor arranged at the other end of the kettle body, the output shaft of the driving motor passes through the kettle body and is fixedly connected with an installation shaft rod, the outer sides of the installation shaft rod are fixedly connected with extraction shaft rods, a plurality of extraction shaft rods are arranged, the inside of the kettle body is fixedly connected with an electric heating pipe, the electric heating pipe is wound around the inside of the kettle body, and the upper end of the plate surface is fixedly connected with a flipping assembly.

2. The inverted kettle extraction structure according to claim 1, characterized in that: The flip assembly includes a bidirectional motor arranged at the upper end of the plate surface, the inner side of the support rod is rotatably connected with a driving gear, the output shaft of the bidirectional motor is fixedly connected to the driving gear, the outer side of the fixed plate is provided with a gear groove, and the driving gear is meshed with the gear groove.

3. The inverted kettle extraction structure according to claim 1, characterized in that: The outer side of the fixed plate is fixedly connected with a rotating plate through a support rod, the outer side of the rotating plate is fixedly connected with an outer ring of a bearing, the inner ring of the bearing is fixedly connected with a handle, and the surface of the handle is provided with an anti-slip pad.

4. The inverted kettle extraction structure according to claim 1, characterized in that: A protective shell is fixedly connected to one end of the kettle body, and the protective shell wraps the battery. A mounting edge is fixedly connected to the outer side of the protective shell, and a mounting through hole is provided on the surface of the mounting edge. A mounting screw hole is provided at one end of the kettle body, and a mounting screw is threadedly connected to the mounting through hole through the inside of the mounting screw hole.

5. The tilting kettle extraction structure according to claim 1, characterized in that: The outer side of the extraction shaft is fixedly connected with a telescopic frame, the inside of the telescopic frame is fixedly connected with a spring, the other end of the spring is fixedly connected with a scraper, the scraper is slidably connected to the inside of the kettle body, and the scraper and the telescopic frame are slidably plugged into each other.

6. The tilting kettle extraction structure according to claim 1, characterized in that: The kettle body comprises a heat-conducting shell, the outer side of which is fixedly connected with a heat-insulating shell, a cavity is provided between the heat-conducting shell and the heat-insulating shell, and the electric heating tube is fixedly connected inside the cavity.

7. The tilting kettle extraction structure according to claim 1, characterized in that: The upper end of the plate surface is fixedly connected with a shell, the interior of the shell is fixedly connected with an electric push rod, the other end of the electric push rod is fixedly connected with a universal wheel, and the universal wheel and the shell are slidably plugged into each other.