Spraying powder coloring device
By designing adjustable spray angle and height in the spray powder coloring device, the problem of insufficient or excessive coverage caused by the fixed spray angle in the prior art is solved, and a uniform coating on the surface of the workpiece is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421662384.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the existing spray powder coloring device, the spray angle cannot be adjusted, resulting in insufficient coverage or excessive spraying of the workpiece surface, especially on complex shape workpieces, it is difficult to ensure a uniform coating.
An adjustable spray powder coloring device is designed. Through the combination of hydraulic rod and electric push rod, the spray angle and height of the powder spray gun is dynamically adjusted to adapt to workpieces of different shapes and heights.
It realizes uniform spraying of workpieces of different shapes and surface characteristics to ensure the quality and consistency of the coating, avoiding the problem of too thick or too thin coating, and improving production efficiency and product quality.
Smart Images

Figure CN222956712U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of powder spraying, and particularly relates to a powder spraying coloring device. Background Art
[0002] The powder spraying coloring device is a device widely used in industrial production for surface coating and coloring, especially for coating metals, plastics and other materials. This device electrostatically sprays powder coatings onto the surface of workpieces, and then dries and cures them in a baking chamber to form a firm surface coating.
[0003] After retrieval, the existing patent (publication number: CN220590398U) discloses a powder spraying device, including a table board and a second long plate. A first hollow box is fixedly connected to the top of the table board. A first motor is fixedly connected to the left side of the first hollow box. A first long plate is fixedly connected to the inside of the first hollow box. The output end of the first motor penetrates through the outer wall of the first hollow box and is fixedly connected to a first threaded rod. A first slider is rotatably connected to the outer wall of the first threaded rod. A second hollow box is fixedly connected to the bottom of the first slider. A second motor is fixedly connected to the left side of the second hollow box. The output end of the second motor penetrates through the outer wall of the second hollow box and is fixedly connected to a gear. In the utility model, the size is adjusted by the second motor and the gear, so that the size of the spray nozzle can be freely adjusted, and a large amount of powder is avoided from being wasted during the spraying process, greatly reducing the spraying cost.
[0004] However, in the actual use of the above scheme, the spraying angle is fixedly set. However, if the spraying angle is fixed and cannot be adjusted, it may lead to insufficient coverage or overspray on the surface of some parts of the workpiece. Especially for workpieces with complex shapes, different spraying angles may be required for different areas to ensure uniform coating coverage.
[0005] Therefore, the utility model provides a powder spraying coloring device. Summary of the Utility Model
[0006] In order to make up for the deficiencies of the prior art and solve the problem that the spraying angle is fixed and cannot be adjusted, which may lead to insufficient coverage or overspray on the surface of some parts of the workpiece, the utility model proposes a powder spraying coloring device.
[0007] The technical solution adopted by the present utility model to solve its technical problems is as follows: A powder spraying and coloring device of the present utility model includes a base. A pair of front and rear relative rotating rods are rotatably connected to the left side of the top end of the base. The right side of the middle end of the rotating rod is rotatably connected to a first hydraulic rod, and the bottom end of the first hydraulic rod is rotatably connected to the middle side of the top end of the base. The right side of the middle end of the rotating rod is also rotatably connected to a second hydraulic rod. The left side of the top end of the second hydraulic rod is fixedly connected to a telescopic rod, and the telescopic rod is slidably connected to the rotating rod. The middle end of the inner side of the telescopic rod is fixedly connected to a shunt pipe. The bottom end of the shunt pipe is fixedly connected to a plurality of uniformly distributed second hoses. The inner side of the top end of the telescopic rod is fixedly connected to a fixed rod. The bottom end of the right side of the fixed rod is fixedly connected to a plurality of groups of uniformly distributed limiting plates. An electric push rod is rotatably connected to the inner side of the limiting plate. The bottom end of the electric push rod is rotatably connected to a powder spray gun. The middle end of the powder spray gun is rotatably connected to the inner side of the bottom end of the limiting plate. The right side of the shunt pipe is fixedly connected to a first hose;
[0008] Through the above technical solution, the first hydraulic rod extends and contracts by itself, thereby driving the rotating rod to adjust the angle. At the same time, the second hydraulic rod drives the telescopic rod to extend upward, thereby adjusting the height of the powder spray gun, so that the device can spray the top of workpieces at different heights. Then, the electric push rod drives the right side of the powder spray gun to rotate around the connection position between the powder spray gun and the limiting plate, thereby adjusting the spraying angle of the powder spray gun.
[0009] Further, a conveying assembly is arranged on the right side of the first hose. A crushing box is arranged on the top end of the conveying assembly. A first motor is fixedly connected to the top end of the rear side of the crushing box. The output end of the first motor is fixedly connected to a driving gear. The driving gear is meshed and connected with a driven gear on the right side. A first grinding rod is fixedly connected to the front end of the driving gear. A second grinding rod is fixedly connected to the front end of the driven gear. The inner bottom end of the crushing box is fixedly connected to a pair of front and rear relative guide plates;
[0010] Through the above technical solution, the first motor drives the first grinding rod and the second grinding rod to rotate in opposite directions by using the driving gear and the driven gear, thereby grinding and crushing the coating.
[0011] Further, the conveying assembly includes a second motor. A blanking pipe is fixedly connected to the bottom end of the crushing box. A second motor is fixedly connected to the middle end of the right side of the blanking pipe. The output end of the second motor is fixedly connected to a screw blade. A connecting pipe is fixedly connected to the outer wall of the middle end of the left side of the blanking pipe. The connecting pipe is rotatably connected to the screw blade. The connecting pipe is fixedly connected to the first hose;
[0012] Through the above technical solution, the auger blade is driven by the second motor to rotate, so as to convey the pulverized powder material, and the material is conveyed into the shunt pipe through the first hose, and then conveyed into the powder spray gun through the shunt pipe and the second hose for spraying.
[0013] Further, a support frame is fixedly connected to the right side of the top end of the base, and the support frame is fixedly connected to the pulverizing box;
[0014] Through the above technical solution, the pulverizing box is supported by the support frame.
[0015] Further, a feeding hopper is fixedly connected to the top end of the pulverizing box;
[0016] Through the above technical solution, feeding can be facilitated through the feeding hopper.
[0017] Further, the length of the first hose is greater than the total length of the rotating rod and the telescopic rod;
[0018] Through the above technical solution, it is ensured that when the rotating rod and the telescopic rod are extended to the maximum limit, the length is less than that of the first hose, so as to avoid the influence of the first hose on the expansion and contraction of the rotating rod and the telescopic rod.
[0019] The beneficial effects of the present utility model are as follows:
[0020] 1. For a powder spraying coloring device of the present utility model, by adjusting the spraying angle of the powder spray gun, the adjustable spraying angle allows the operator to adjust according to the shape and surface characteristics of the specific workpiece. Workpieces of different shapes may require spraying at different angles to ensure uniform coverage of the powder, thereby ensuring the quality and consistency of the coating. At the same time, by precisely adjusting the spraying angle, it can be ensured that the powder is evenly distributed on the surface of the workpiece, avoiding excessive or insufficient coating in some areas. This is particularly important for coatings requiring high-quality appearance and functionality, such as the surface coating of automotive parts or electronic products.
[0021] 2. For a powder spraying coloring device of the present utility model, the first grinding rod and the second grinding rod rotate towards each other to grind and pulverize the powder material. The particle size and distribution of the powder directly determine its fluidity and uniformity during the spraying process. A suitable powder pulverization process can ensure that the powder particle size is within an appropriate range, usually from dozens to hundreds of micrometers. Finer powder particles are more easily sprayed evenly onto the surface of the workpiece and can form a smooth and uniform coating. At the same time, by precisely adjusting the nozzle angle and optimizing the powder pulverization process, the coating uniformity and quality of the powder coating can be effectively controlled. This linkage ensures consistent and high-quality coating effects in industrial production, is applicable to workpieces of various shapes and sizes, and improves production efficiency and product quality. Description of the Drawings
[0022] The present utility model will be further described below in conjunction with the accompanying drawings.
[0023] Figure 1 is a schematic three-dimensional structure in the present utility model Figure 1 ;
[0024] Figure 2 is Figure 1 a partial enlarged view at position A in
[0025] Figure 3 is a schematic three-dimensional structure in the present utility model Figure 2 ;
[0026] Figure 4 is Figure 3 a partial enlarged view at position B in
[0027] Figure 5 is a schematic three-dimensional structure diagram of the first grinding rod in the present utility model;
[0028] Figure 6 is a schematic three-dimensional structure diagram of the auger blade in the present utility model;
[0029] Figure 7 is a schematic three-dimensional structure diagram of the powder spray gun in the present utility model;
[0030] In the figure: 1, base; 2, support frame; 21, crushing box; 22, first motor; 23, driving gear; 24, driven gear; 25, first grinding rod; 26, second grinding rod; 27, guide plate; 28, feed pipe; 29, second motor; 210, auger blade; 211, connecting pipe; 3, hopper; 4, first hose; 5, first hydraulic rod; 51, rotating rod; 52, second hydraulic rod; 53, telescopic rod; 54, shunt pipe; 55, fixed rod; 56, limiting plate; 57, electric push rod; 58, powder spray gun; 6, second hose. Specific embodiments
[0031] In order to make the technical means, creative features, achieved purposes and functions realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments. Embodiment
[0032] As Figures 1 to 7As shown in the figure, a powder spraying and coloring device of the present utility model includes a base 1. On the left side of the top of the base 1, there are two relatively front and rear rotating rods 51 rotatably connected. The base 1 limits the rotating rod 51. On the right side of the middle end of the rotating rod 51, a first hydraulic rod 5 is rotatably connected. The rotating rod 51 limits the top end of the first hydraulic rod 5. The bottom end of the first hydraulic rod 5 is rotatably connected to the middle side of the top of the base 1. The base 1 limits the bottom end of the first hydraulic rod 5. On the right side of the middle end of the rotating rod 51, a second hydraulic rod 52 is also rotatably connected. The rotating rod 51 limits the second hydraulic rod 52. On the left side of the top end of the second hydraulic rod 52, a telescopic rod 53 is fixedly connected. The telescopic rod 53 limits the top end of the second hydraulic rod 52. The telescopic rod 53 is slidably connected to the rotating rod 51. In the middle of the inner side of the telescopic rod 53, a shunt pipe 54 is fixedly connected. The telescopic rod 53 fixes the shunt pipe 54. At the bottom end of the shunt pipe 54, uniformly distributed second hoses 6 are fixedly connected. The shunt pipe 54 fixes the second hoses 6. At the inner top end of the telescopic rod 53, a fixed rod 55 is fixedly connected. The telescopic rod 53 fixes the fixed rod 55. At the right bottom end of the fixed rod 55, multiple groups of uniformly distributed limiting plates 56 are fixedly connected. The fixed rod 55 fixes the limiting plates 56. Inside the limiting plates 56, an electric push rod 57 is rotatably connected. The limiting plates 56 limit the electric push rod 57. At the bottom end of the electric push rod 57, a powder spray gun 58 is rotatably connected. The electric push rod 57 connects the powder spray gun 58. The middle end of the powder spray gun 58 is rotatably connected to the inner bottom end of the limiting plate 56. The first hydraulic rod 5 limits the powder spray gun 58. On the right side of the shunt pipe 54, a first hose 4 is fixedly connected. The shunt pipe 54 fixes the left end of the first hose 4.
[0033] On the right side of the first hose 4, there is a conveying assembly. On the top of the conveying assembly, there is a crushing box 21. At the top rear end of the crushing box 21, a first motor 22 is fixedly connected. The crushing box 21 fixes the first motor 22. The output end of the first motor 22 is fixedly connected with a driving gear 23. The first motor 22 drives the driving gear 23 to rotate. On the right side of the driving gear 23, a driven gear 24 is meshed and connected. The driving gear 23 drives the driven gear 24 to rotate. At the front end of the driving gear 23, a first grinding rod 25 is fixedly connected. The driving gear 23 fixes the first grinding rod 25. At the same time, the driving gear 23 drives the first grinding rod 25 to rotate. At the front end of the driven gear 24, a second grinding rod 26 is fixedly connected. The driven gear 24 fixes the second grinding rod 26. At the same time, the driven gear 24 drives the second grinding rod 26 to rotate synchronously. At the inner bottom end of the crushing box 21, there are two relatively front and rear guide plates 27 fixedly connected. The crushing box 21 fixes the guide plates 27.
[0034] The conveying assembly includes a second motor 29. A discharge pipe 28 is fixedly connected to the bottom end of the crushing box 21, and the crushing box 21 fixes the discharge pipe 28. A second motor 29 is fixedly connected to the middle of the right side of the discharge pipe 28, and the discharge pipe 28 fixes the second motor 29. A screw blade 210 is fixedly connected to the output end of the second motor 29, and the second motor 29 drives the screw blade 210 to rotate. A connecting pipe 211 is fixedly connected to the outer wall of the middle of the left side of the discharge pipe 28, and the discharge pipe 28 fixes the connecting pipe 211. The connecting pipe 211 is rotatably connected to the screw blade 210, and the connecting pipe 211 is fixedly connected to the first hose 4, and the connecting pipe 211 fixes the right side of the first hose 4.
[0035] A support frame 2 is fixedly connected to the right side of the top end of the base 1, and the support frame 2 is fixedly connected to the crushing box 21, and the crushing box 21 is fixed on the base 1 through the support frame 2.
[0036] A feed hopper 3 is fixedly connected to the top end of the crushing box 21.
[0037] The length of the first hose 4 is greater than the total length of the rotating rod 51 and the telescopic rod 53.
[0038] Working principle: When the powder spraying and coloring device is running, first, raw materials are poured into the crushing box 21 through the feed hopper 3. Then, the first motor 22 drives the driven gear 24 to rotate by using the driving gear 23. At the same time, the driving gear 23 and the driven gear 24 respectively drive the first grinding rod 25 and the second grinding rod 26 to rotate in opposite directions, so as to finely crush the raw materials. Then, the raw materials are guided into the discharge pipe 28 through the guide plate 27. Then, the second motor 29 uses the screw blade 210 to guide the raw materials into the connecting pipe 211. Then, the raw materials are transported into the shunt pipe 54 through the first hose 4, and then transported into the powder spray gun 58 through the shunt pipe 54 by using the second hose 6. The powder spray gun 58 itself is equipped with an air pump, which can extract the air in the second hose 6 and the shunt pipe 54. At the same time, the air provides a power source for the powder coating, so that the powder coating can flow, and the powder coating is ejected through the powder spray gun 58. Then, the rotating rod 51 rotates by using the first hydraulic rod 5, and at the same time, the second hydraulic rod 52 expands and contracts to adjust the length of the telescopic rod 53. Then, the electric push rod 57 drives the powder spray gun 58 to rotate with the connection position between the powder spray gun 58 and the limit plate 56 as the center of the circle. After the height and position are adjusted, the spraying angle is adjusted.
[0039] The above front, back, left, right, up, and down are all based on the Figure 1 description in the attached drawings of the specification. Taking the perspective of the observer as the standard, the side of the device facing the observer is defined as the front, and the left side of the observer is defined as the left, and so on.
[0040] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the protection scope of the present utility model.
[0041] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A spray powder coloring device, characterized in that: The invention comprises a base (1), wherein the left side of the top end of the base (1) is rotatably connected to a rotating rod (51) which is opposite to the front and rear, the right side of the middle end of the rotating rod (51) is rotatably connected to a first hydraulic rod (5), the bottom end of the first hydraulic rod (5) is rotatably connected to the middle side of the top end of the base (1), the right side of the middle end of the rotating rod (51) is simultaneously rotatably connected to a second hydraulic rod (52), the left side of the top end of the second hydraulic rod (52) is fixedly connected to a telescopic rod (53), the telescopic rod (53) is slidably connected to the rotating rod (51), and the inner middle end of the telescopic rod (53) is fixedly connected to a shunt pipe (5 4), the bottom end of the diverter pipe (54) is fixedly connected to a uniformly distributed second hose (6), the inner side of the top end of the telescopic rod (53) is fixedly connected to a fixed rod (55), the right bottom end of the fixed rod (55) is fixedly connected to a plurality of uniformly distributed limit plates (56), the inner side of the limit plate (56) is rotatably connected to an electric push rod (57), the bottom end of the electric push rod (57) is rotatably connected to a powder spray gun (58), the middle end of the powder spray gun (58) is rotatably connected to the inner side of the bottom end of the limit plate (56), and the right side of the diverter pipe (54) is fixedly connected to the first hose (4).
2. A spray powder coloring device according to claim 1, characterized in that: A conveying assembly is arranged on the right side of the first hose (4), a crushing box (21) is arranged on the top of the conveying assembly, a first motor (22) is fixedly connected to the top of the rear side of the crushing box (21), a driving gear (23) is fixedly connected to the output end of the first motor (22), a driven gear (24) is meshedly connected to the right side of the driving gear (23), a first grinding rod (25) is fixedly connected to the front end of the driving gear (23), a second grinding rod (26) is fixedly connected to the front end of the driven gear (24), and a front and rear guide plate (27) opposite to each other is fixedly connected to the bottom end of the inner side of the crushing box (21).
3. A spray powder coloring device according to claim 2, characterized in that: The conveying assembly comprises a second motor (29), a feed pipe (28) is fixedly connected to the bottom end of the crushing box (21), a second motor (29) is fixedly connected to the middle end of the right side of the feed pipe (28), an auger blade (210) is fixedly connected to the output end of the second motor (29), a connecting pipe (211) is fixedly connected to the outer wall of the middle end of the left side of the feed pipe (28), the connecting pipe (211) is rotatably connected to the auger blade (210), and the connecting pipe (211) is fixedly connected to the first hose (4).
4. A spray powder coloring device according to claim 3, characterized in that: A support frame (2) is fixedly connected to the right side of the top end of the base (1), and the support frame (2) is fixedly connected to the crushing box (21).
5. A spray powder coloring device according to claim 4, characterized in that: The top of the crushing box (21) is fixedly connected to a lower hopper (3).
6. A spray powder coloring device according to claim 5, characterized in that: The length of the first hose (4) is greater than the total length of the rotating rod (51) and the telescopic rod (53).
Citation Information
Patent Citations
Powder spraying device
CN220590398U