PVC floor appearance automatic detection device

Abstract

The utility model discloses a PVC floor appearance automatic detection device, and relates to the technical field of PVC floor detection. The device comprises a detection assembly and a sorting assembly, the detection assembly comprises a supporting arm, a first support installed at the upper end of the supporting arm, a machine room fixed to the upper side face of the first support, and a scanning recognizer arranged on the lower side face of the machine room. The sorting assembly comprises a side plate, a motor fixed to the upper portion of the outer side face of the side plate, a driving rod matched with an output shaft of the motor, a support matched with the driving rod, a panel fixed to the lower side face of the support, a second support fixed to the lower side face of the panel and an electric suction cup arranged in the middle of the lower side face of the panel in a lifting mode. By integrating a plurality of functional components such as conveying, detecting, sorting and the like, the full-automatic process of PVC floors from input to sorting output is realized, the requirement of manual operation is reduced, the operation efficiency and accuracy of a production line are improved, and the electric suction cups are lifted and moved, so that the detected floors are quickly sorted.

Description

Technical Field

[0001] The utility model belongs to the technical field of PVC floor detection, and particularly relates to an automatic PVC floor appearance detection device. Background Art

[0002] In the production process of PVC floors, automatic detection of the surface quality of the floors is an important link to ensure product quality and efficiency. Traditional detection methods mainly rely on manual visual inspection, which is not only inefficient but also has problems such as strong subjectivity and high missed detection rate. With the development of industrial automation technology, the automatic detection technology for the appearance quality of floors is also constantly developing and improving.

[0003] Existing automatic floor detection equipment mostly adopts a combination of a conveying device, a detection device, and a sorting device in terms of structure. The conveying device is responsible for the continuous transmission of the floors, the detection device is responsible for scanning the floor surface and conducting quality analysis, and the sorting device automatically classifies the floors according to the detection results. However, these devices are often relatively complex in structure and have limited capabilities in analyzing and processing the surface quality of the floors, and cannot meet the detection requirements of high precision and high efficiency.

[0004] In view of the above problems, the utility model proposes an automatic PVC floor appearance detection device, which realizes the efficient and accurate detection of the surface quality of the floors by optimizing the structures and functions of the conveying component, the detection component, and the sorting component. Summary of the Utility Model

[0005] To achieve the above object, the utility model is realized through the following technical solutions:

[0006] The utility model provides an automatic PVC floor appearance detection device, which includes a group of conveying components arranged side by side, a detection component and a sorting component mounted above the conveying components. The conveying component includes a chassis, a machine frame fixed to the upper part of the chassis, a conveyor belt movably arranged inside the machine frame, a transmission shaft for driving the conveyor belt, a shaft rod connected between the transmission shafts, and a driving box for driving the rotation of the transmission shaft;

[0007] The detection component includes a support arm fixed to the side of the machine frame, a first bracket mounted on the upper end of the support arm, a machine chamber fixed to the upper side of the first bracket, and a scanning and recognition device arranged on the lower side of the machine chamber;

[0008] The sorting component includes a side plate fixed to the side of the machine frame, a motor fixed to the upper part of the outer side of the side plate, a driving rod matched with the output shaft of the motor, a support seat adaptively installed with the driving rod, a panel fixed to the lower side of the support seat, a second bracket fixed to the lower side of the panel, and an electric suction cup arranged in a lifting manner at the middle position of the lower side of the panel.

[0009] The present utility model is further configured such that the transmission shaft is movably arranged at the inner end of the machine frame, and auxiliary rollers are equidistantly arranged inside the machine frame, and the conveyor belt is wrapped outside the transmission shaft and the auxiliary rollers.

[0010] The present utility model is further configured such that the scanning and identifying device is located directly above one of the conveyor belts, a processor is arranged inside the machine bin, and the scanning and identifying device is connected to the processor.

[0011] The present utility model is further configured such that guide rods are inserted through the edge of the support, and the ends of the guide rods are fixed to the inner side of the side plate.

[0012] The present utility model is further configured such that the end of the driving rod is movably connected to the side plate, and the driving rod is arranged parallel to the conveyor belt.

[0013] The present utility model is further configured such that the detection assembly is located in front of the sorting assembly, and the scanning and identifying device scans the surface of the PVC floor.

[0014] The present utility model is further configured such that the processor is internally provided with an image analysis and processing module, a control module, and a communication module. The image analysis and processing module is connected to the scanning end of the scanning and identifying device, the control module is connected to the motor and the electric suction cup, and the communication module is wirelessly connected to the device management end.

[0015] The present utility model has the following beneficial effects:

[0016] 1. By integrating multiple functional components such as conveying, detecting, and sorting, the present utility model realizes the fully automated process of PVC floor from input to sorting output, reduces the need for manual operation, and improves the operation efficiency and accuracy of the production line; by using the scanning and identifying device to scan the surface of the PVC floor and combining with the processor and the image analysis and processing module arranged inside the machine bin, the defects and non-conforming parts on the floor surface can be accurately identified, ensuring the accuracy and reliability of the detection results.

[0017] 2. By driving the movement of the driving rod and the support by the motor and the lifting movement of the electric suction cup, the present utility model realizes the rapid sorting of the floor after detection; it can quickly respond to the detection results, separate the qualified products from the unqualified products, and improve the overall efficiency of the production line; through the control module and the communication module arranged inside the processor, the entire detection device can be conveniently remotely controlled and monitored; the communication module is wirelessly connected to the device management end, enabling the management personnel to monitor the production status in real time, adjust the device operation parameters, etc., improving the convenience and flexibility of production management.

[0018] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. Description of the Drawings

[0019] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the attached drawings required for the description of the embodiments. Obviously, the attached drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other attached drawings can be obtained based on these drawings.

[0020] Figure 1 It is a schematic diagram of one side of the overall structure of the present utility model.

[0021] Figure 2 It is a schematic diagram of the other side of the overall structure of the present utility model.

[0022] Figure 3 It is a schematic diagram of the installation of the scanning and identifying device in the present utility model.

[0023] Figure 4 It is a schematic diagram of the installation of the electric suction cup in the present utility model.

[0024] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0025] 1. Conveyor assembly; 11. Underframe; 12. Machine frame; 13. Conveyor belt; 14. Drive box; 15. Shaft rod; 16. Transmission shaft; 2. Sorting assembly; 21. Side plate; 22. Motor; 23. Drive rod; 24. Guide rod; 25. Support; 26. Panel; 27. Electric suction cup; 28. Bracket two; 3. Detection assembly; 31. Support arm; 32. Bracket one; 33. Machine compartment; 34. Scanning and identifying device. Specific embodiments

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the attached drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.

[0027] Embodiment

[0028] Please refer to Figures 1-4, the present utility model is an automatic detection device for the appearance of PVC floors, including a set of conveying components 1 arranged side by side, a detection component 3 and a sorting component 2 mounted above the conveying component 1. The conveying component 1 includes a chassis 11, a machine frame 12 fixed to the upper part of the chassis 11, a conveyor belt 13 movably arranged inside the machine frame 12, a transmission shaft 16 for driving the conveyor belt 13, a shaft rod 15 connected between the transmission shafts 16, and a drive box 14 for driving the rotation of the transmission shaft 16; the detection component 3 includes a support arm 31 fixed to the side of the machine frame 12, a first bracket 32 mounted at the upper end of the support arm 31, a machine chamber 33 fixed to the upper side of the first bracket 32, and a scanning and recognition device 34 arranged on the lower side of the machine chamber 33; the sorting component 2 includes a side plate 21 fixed to the side of the machine frame 12, a motor 22 fixed to the upper part of the outer side of the side plate 21, a drive rod 23 matched with the output shaft of the motor 22, a support 25 adaptively installed with the drive rod 23, a panel 26 fixed to the lower side of the support 25, a second bracket 28 fixed to the lower side of the panel 26, and an electric suction cup 27 arranged in a lifting manner at the middle position of the lower side of the panel 26.

[0029] The further description of the above structure is as follows:

[0030] The transmission shaft 16 is movably arranged at the inner end of the machine frame 12, and auxiliary rollers are equidistantly arranged inside the machine frame 12, and the conveyor belt 13 is wrapped outside the transmission shaft 16 and the auxiliary rollers.

[0031] A guide rod 24 is penetrated through the edge of the support 25, and the end of the guide rod 24 is fixed to the inner side of the side plate 21; the end of the drive rod 23 is movably connected to the side plate 21, and the drive rod 23 is arranged parallel to the upper side of the conveyor belt 13.

[0032] The detection component 3 is located in front of the sorting component 2. The scanning and recognition device 34 scans the surface of the PVC floor. The scanning and recognition device 34 is located directly above one of the conveyor belts 13. A processor is built in the machine chamber 33, and the scanning and recognition device 34 is connected to the processor; an image analysis and processing module, a control module and a communication module are built in the processor. The image analysis and processing module is connected to the scanning end of the scanning and recognition device 34, the control module is connected to the motor 22 and the electric suction cup 27, and the communication module is wirelessly connected to the device management end.

[0033] The detailed description of the conveying component 1 is as follows: The chassis 11 serves as the basic support structure of the entire device; the machine frame 12 is fixed to the upper part of the chassis 11, providing an installation space for the conveyor belt 13 and other components; the conveyor belt 13 is movably arranged inside the machine frame 12 for transporting PVC floors.

[0034] The conveyor belt 13 is wrapped around the outside of the drive shaft 16 and the auxiliary rollers. The rotation of the drive shaft 16 drives the movement of the conveyor belt 13. Auxiliary rollers are equidistantly arranged inside the machine frame 12 to support the conveyor belt 13 and help maintain its stability. The drive box 14 provides a power source for driving the rotation of the drive shaft 16.

[0035] The detailed description of the detection component 3 is as follows:

[0036] The support arm 31 is fixed to the side of the machine frame 12 and is used to support the other parts of the detection component 3. The first bracket 32 is installed at the upper end of the support arm 31 and provides an installation position for the machine chamber 33. The machine chamber 33 houses a processor for processing the data obtained by the scanning and recognition device 34. The scanning and recognition device 34 is arranged on the lower side of the machine chamber 33 and is used to scan the surface of the PVC floor and capture image data.

[0037] Among them, the scanning and recognition device 34 is located directly above one of the conveyor belts 13 to ensure that the PVC floor on the conveyor belt 13 can be accurately scanned. The machine chamber 33 houses a processor, including an image analysis and processing module, a control module, and a communication module. The image analysis and processing module is responsible for processing the image data captured by the scanning and recognition device 34 to identify problems on the floor surface. The control module is connected to the motor 22 and the electric suction cup 27 and issues corresponding control signals according to the processing results. The communication module is wirelessly connected to the device management terminal to achieve remote monitoring and data transmission.

[0038] The detailed description of the sorting component 2 is as follows: The side plate 21 is fixed to the side of the machine frame 12 and serves as the basic structure of the sorting component 2. The motor 22 is installed on the upper outer side of the side plate 21 to provide a power source for the sorting component 2. The drive rod 23 is matched with the output shaft of the motor 22 and is used to convert the rotational power of the motor 22 into linear motion. The guide rod 24 is inserted through the side of the support 25 to limit the movement trajectories of the drive rod 23 and the support 25. The support 25 is adaptively installed with the drive rod 23 and realizes linear reciprocating movement through the movement of the drive rod 23. The panel 26 is fixed to the lower side of the support 25 and serves as the support structure for the electric suction cup 27. The electric suction cup 27 is arranged in a lifting manner at the middle position on the lower side of the panel 26 and is used to adsorb and sort the problematic PVC floors.

[0039] The electric suction cup 27 realizes contact and separation with the PVC floor through the lifting movement of the drive rod 23, thereby realizing the sorting function of the problematic floors. The actions of the motor 22 and the electric suction cup 27 are controlled by the processor in the detection component 3, and corresponding control signals are issued according to the results of the image analysis and processing module.

[0040] In summary, through the coordinated work of the conveying component 1, the detection component 3, and the sorting component 2, the PVC floor apparent automatic detection device realizes the automatic detection and sorting functions of the PVC floor surface, improving production efficiency and product quality.

[0041] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0042] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. An automatic surface inspection device for PVC floor, comprising a set of conveying components (1) arranged in parallel, carrying a detection component (3) and a sorting component (2) installed above the conveying components (1), characterized in that: The conveying assembly (1) comprises a base frame (11), a machine frame (12) fixed on the upper part of the base frame (11), a conveying belt (13) movably arranged inside the machine frame (12), a transmission shaft (16) used for driving the conveying belt (13), a shaft (15) connected between the transmission shafts (16), and a driving box (14) used for rotating the transmission shaft (16); The detection assembly (3) comprises a support arm (31) fixed to a side of a machine frame (12), a bracket (32) mounted on an upper end of the support arm (31), a machine chamber (33) fixed to an upper side of the bracket (32), and a scanning identifier (34) arranged on a lower side of the machine chamber (33); The sorting assembly (2) comprises a side plate (21) fixed to the side of the machine frame (12), a motor (22) fixed to the upper part of the outer side of the side plate (21), a driving rod (23) matched with the output shaft of the motor (22), a support (25) adapted to be mounted on the driving rod (23), a panel (26) fixed to the lower side of the support (25), a second bracket (28) fixed to the lower side of the panel (26), and an electric suction cup (27) arranged to be lifted and lowered at the middle position of the lower side of the panel (26).

2. The automatic surface detection device for PVC floor according to claim 1 is characterized in that: The transmission shaft (16) is movably arranged at the inner end of the machine frame (12), and auxiliary rollers are equidistantly arranged inside the machine frame (12), and the conveyor belt (13) is wrapped around the transmission shaft (16) and the outside of the auxiliary rollers.

3. The automatic surface detection device for PVC floor according to claim 1 is characterized in that: The scanning identifier (34) is located directly above one of the conveyor belts (13), and the machine chamber (33) has a built-in processor, and the scanning identifier (34) is connected to the processor.

4. The automatic surface detection device for PVC floor according to claim 1 is characterized in that: A guide rod (24) is passed through the edge of the support (25), and the end of the guide rod (24) is fixed to the inner side of the side plate (21).

5. The automatic surface detection device for PVC floor according to claim 1 is characterized in that: The end of the driving rod (23) is movably connected to the side plate (21), and the driving rod (23) is arranged parallel to the top of the conveyor belt (13).

6. The automatic surface detection device for PVC floor according to claim 1, characterized in that: The detection component (3) is located in front of the sorting component (2), and the scanning identifier (34) scans the surface of the PVC floor.

7. The automatic surface detection device for PVC floor according to claim 3, characterized in that: The processor has an image analysis and processing module, a control module and a communication module built in, wherein the image analysis and processing module is connected to the scanning end of the scanning identifier (34), the control module is connected to the motor (22) and the electric suction cup (27), and the communication module is wirelessly connected to the device management end.

Images