Auxiliary tool for welding T-shaped cutter blade

By designing T-shaped tooling for welding auxiliary tools for blades, using the combination of base, support column, extension arms and installation structure, the problems of complex welding process and high labor intensity of T-shaped tool blades are solved, automated welding is achieved, and welding efficiency and accuracy are improved.

CN222957694UActive Publication Date: 2025-06-10GUIYANG YONGZE CNC TOOLS CO LTD
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Patent Information

Application Number
CN202421683850.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-06-10
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The blade welding process of T-shaped tools is complicated, which leads to high labor intensity for workers and complex welding operations, making it difficult to complete efficiently.

Method used

A T-shaped knife blade welding auxiliary tooling is designed, including a base, support column, extension arms and installation structure. Through the cooperation of these components, the automatic welding of the cutting head and the blade is realized, reducing the labor intensity of workers.

Benefits of technology

The tooling significantly reduces the labor intensity of workers, simplifies the welding process of T-shaped tools, improves welding efficiency and accuracy, and facilitates the welding processing of T-shaped tools.

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Abstract

The utility model relates to the technical field of small-batch machining of T-shaped cutters, in particular to a T-shaped cutter blade welding auxiliary tool which comprises a base, a supporting column capable of linearly sliding in a reciprocating mode is arranged on the base, and a limiting device for limiting the sliding range of the supporting column is arranged on the base. The length direction of the extension arm is parallel to the vertical plane where the reciprocating sliding direction of the supporting column is located, one end of the extension arm is rotatably arranged at the upper end of the supporting column, and the other end of the extension arm is provided with a mounting structure used for detachably mounting a cutter handle; and a fixing device for limiting the rotation of the extension arm is arranged on the supporting column. The T-shaped cutter blade welding auxiliary tool is mainly used for welding a cutter head and a blade of a T-shaped cutter, and the purposes that the labor intensity of workers is reduced, and the T-shaped cutter can be welded and machined conveniently are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of small-batch machining of T-shaped cutters, in particular to an auxiliary tooling for welding T-shaped cutter blades. Background Art

[0002] T-shaped cutters are mainly milling cutters, which are mostly assembled on milling machines for milling T-shaped grooves, side grooves, etc. on workpieces. It includes various types such as T-shaped milling cutters, semi-circular milling cutters, and keyway milling cutters. Its structure includes a tool shank, a tool tip, and a blade arranged on the tool tip by welding.

[0003] Generally, a plurality of blades need to be circumferentially arranged on the tool tip of each T-shaped cutter, and the blade and the tool tip are welded into one body by high-frequency heating. This welding operation is a complicated repetitive task. In order to facilitate the welding process of T-shaped cutters and reduce the labor intensity of workers, this auxiliary tooling is specially designed for the auxiliary operation of the welding process of T-shaped cutters. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an auxiliary tooling for welding T-shaped cutter blades in order to facilitate the welding process of T-shaped cutters and reduce the labor intensity of workers.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The auxiliary tooling for welding T-shaped cutter blades includes: a base, on which a support column capable of linearly reciprocating sliding is arranged, and a limiting device for restricting the sliding range of the support column; an extension arm, the length direction of the extension arm is parallel to the vertical plane where the reciprocating sliding direction of the support column is located, one end of the extension arm is rotatably arranged at the upper end of the support column, and the other end is provided with an installation structure for detachably installing a tool shank; a fixing device for restricting the rotation of the extension arm is arranged on the support column.

[0007] On the basis of the above solution and as a preferred solution of the above solution: a chute is arranged on the base, and the lower end of the support column is slidably matched with the chute.

[0008] On the basis of the above solution and as a preferred solution of the above solution: the limiting device includes a slider arranged in the chute and slidably matched with it, a first threaded hole is arranged on the slider, and a first screw threadedly engaged with it is arranged in the first threaded hole; rotating the first screw can make the small end of the first screw abut against the bottom of the chute to restrict the sliding of the slider.

[0009] On the basis of the above solution and as a preferred solution of the above solution: 2 sliders are arranged, and are respectively arranged on both sides of the support column.

[0010] Based on the above solution and as a preferred solution of the above solution: A connection hole is provided at the upper end of the support column, and a connection shaft that is inserted into the extension hole to achieve rotational connection is provided on the extension arm;

[0011] The fixing device includes a second threaded hole provided on the support column and penetrating from one side to the connection hole. A second screw is provided in the second threaded hole. Rotating the second screw can make the second screw abut against the connection shaft to limit the rotation of the connection shaft.

[0012] Based on the above solution and as a preferred solution of the above solution: An installation block is provided on the support column. A third threaded hole is provided on the installation block. The third threaded hole is provided on the lower side of the connection shaft, and the axis of the third threaded hole deviates from the axis of the connection shaft. A third screw is provided in the third threaded hole, and the upper end of the third screw can support the lower side of the extension arm.

[0013] Based on the above solution and as a preferred solution of the above solution: The installation structure includes a seat body provided at one end of the extension arm away from the support column. The seat body is provided with a lower installation part and an upper installation part provided on the opposite side of the lower installation part. A V-shaped groove with an opening direction facing the upper installation part is provided on the lower installation part. A stud is provided on the upper installation part and is threadedly connected thereto. A pressing block is provided between the stud and the V-shaped groove; Rotating the stud can push the pressing block toward the V-shaped groove by the end of the stud.

[0014] Based on the above solution and as a preferred solution of the above solution: The seat body is annular. One side of the annular seat body is the lower installation part, and the side opposite to the lower installation part is the upper installation part.

[0015] Based on the above solution and as a preferred solution of the above solution: A groove and a support block are provided on the lower installation part. The V-shaped groove and an insertion block are provided on the support block. The insertion block is provided on the back side of the V-shaped groove. The insertion block is embedded in the groove, and a fourth screw is provided on the lower installation part and is threadedly connected to the insertion block after passing through the lower installation part.

[0016] Based on the above solution and as a preferred solution of the above solution: Two guide rods extending away from the V-shaped groove are provided on the pressing block, and the guide rods are slidably matched with the upper installation part.

[0017] The utility model has the following beneficial effects:

[0018] The T-shaped tool blade welding auxiliary tooling of the utility model is mainly used for welding between the tool tip and the blade of the T-shaped tool, achieving the purpose of reducing the labor intensity of workers and facilitating the welding processing of the T-shaped tool.

[0019] During use, the handle of the T-shaped tool is fixed through the installation structure, and then the height position of the tool tip is adjusted by adjusting the angle between the extension arm and the support column. Check the positional relationship between the tool tip and the heating coil of the welding machine and correct the position of the tool tip. Then, place the blade to be welded on the tool tip in a specific manner. Slide the support column to bring the tool tip closer to the heating coil for the blade to be welded. Control the heating coil of the welding machine to heat the connection between the blade and the tool tip to complete the welding.

[0020] Among them, the connection between the handle and the installation structure is a detachable connection method. Firstly, it is convenient to replace the welded T-shaped tool for a new welding operation. Secondly, it is beneficial to loosen the handle and rotate the tool tip after welding a blade at one position on the tool tip to adjust to a new welding position.

[0021] Among them, the support column has a certain sliding range under the limitation of the limiting device. By adjusting the placement position of the base or adjusting the limiting device, when the support column is at the extreme position in the direction close to the heating coil, the relationship between the heating coil and the tool tip is exactly in a better welding position. After welding is completed, the support column can be moved away from the heating coil to move the tool tip away from the coil position. At this time, the handle can be loosened to adjust the tool tip, and then a new blade to be welded can be set (without the obstruction of the heating coil, it is easier to operate). After setting, directly move it towards the heating coil. After moving to the extreme position, it reaches the preset better welding position, and the welding of the new blade can start.

[0022] In addition to the purposes, features, and advantages described above, the present utility model has other purposes, features, and advantages. The following will refer to the drawings for a further detailed description of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic structural diagram of the T-shaped tool blade welding auxiliary tooling of the present utility model;

[0024] Figure 2 It is an exploded view of the assembly of the base and the extension arm of the present utility model;

[0025] Figure 3 It is an exploded view of the partial assembly of the installation structure of the present utility model;

[0026] Figure 4 It is a schematic diagram of the T-shaped tool of the present utility model;

[0027] Figure 5 It is an application schematic diagram of the T-shaped tool blade welding auxiliary tooling of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0029] Referring to Figures 1-5 , the present utility model discloses an auxiliary tooling for welding a T-shaped tool blade, which is mainly used for welding between the tool head 302 and the blade 303 of the T-shaped tool 300, aiming to reduce the labor intensity of workers and facilitate the welding process of the T-shaped tool 300. The structure of the T-shaped tool 300 is as shown in Figure 4 , and its structure includes a tool handle 301, a tool head 302, and a blade 303 arranged on the tool head 302 by welding.

[0030] In the embodiment of the present disclosure, as shown in Figure 1 , the auxiliary tooling for welding a T-shaped tool blade includes a base 100 and an extension arm 200. Among them, a support column 102 capable of linearly reciprocating sliding is arranged on the base 100, and a limit device 110 for restricting the sliding range of the support column 102 is provided; the length direction of the extension arm 200 is parallel to the vertical plane where the reciprocating sliding direction of the support column 102 is located. One end of the extension arm 200 is rotatably arranged at the upper end of the support column 102, and the other end is provided with an installation structure 202 for detachably installing the tool handle 301; a fixing device 104 for restricting the rotation of the extension arm 200 is arranged on the support column 102.

[0031] During use, as shown in Figure 5 , the tool handle 301 of the T-shaped tool 300 is fixed through the installation structure 202, and then the height position of the tool head 302 is adjusted by adjusting the angle between the extension arm 200 and the support column 102. The positional relationship between the tool head 302 and the heating coil 401 of the welding machine 400 is checked and the position of the tool head 302 is corrected. Then, the blade 303 to be welded is placed on the tool head 302 in a specific manner, the support column 102 is slid, so that the tool head 302 and the blade 303 to be welded are close to the heating coil 401, and the welding machine 400 controls the heating coil 401 to heat the connection between the blade 303 and the tool head 302 to complete the welding.

[0032] Among them, the connection between the tool handle 301 and the installation structure 202 is a detachable connection method. One is to facilitate replacing the welded T-shaped tool 300 for a new welding operation; the other is to facilitate loosening the tool handle 301 and rotating the tool head 302 to adjust a new welding position after one blade 303 on the tool head 302 is welded.

[0033] Among them, the support column 102 has a certain sliding range under the limitation of the limiting device 110. When the support column 102 is at the extreme position close to the heating coil 401 by adjusting the placement position of the base 100 or adjusting the limiting device 110, the relationship between the heating coil 401 and the tool head 302 is exactly at the optimal welding position. After welding is completed, the support column 102 can be moved away from the heating coil 401 to let the tool head 302 leave the coil position. At this time, the tool handle 301 can be loosened to adjust the tool head 302. Then, a new blade 303 to be welded is set. Without the obstruction of the heating coil 401, it is easier to operate. After setting, it is directly moved towards the heating coil 401. After moving to the extreme position, the preset optimal welding position is reached, and the welding of the new blade 303 can be started.

[0034] Such as Figure 2 , to support the sliding requirement of the support column 102, a sliding groove 101 is provided on the base 100, and the lower end of the support column 102 is slidably matched with the sliding groove 101. The sliding groove 101 is a T-shaped groove, and the lower end of the support column 102 is provided with a large-end structure (T-shaped) adapted to the sliding groove 101.

[0035] For the convenience of adjustment and application, the limiting device 110 includes a slider 111 arranged in the sliding groove 101 and slidably matched therewith. A first threaded hole 112 is provided on the slider 111, and a first screw 113 threadedly engaged therewith is arranged in the first threaded hole 112; rotating the first screw 113 can make the small end of the first screw 113 abut against the bottom of the sliding groove 101 to limit the sliding of the slider 111. Further, there are 2 sliders 111, which are respectively arranged on both sides of the support column 102.

[0036] Such as Figure 2 , a connecting hole 103 is provided at the upper end of the support column 102, and a connecting shaft 201 for rotational connection is arranged on the extension arm 200 and inserted into the extension hole; the fixing device 104 includes a second threaded hole 105 provided on the support column 102 and penetrating from one side to the connecting hole 103, and a second screw 106 is arranged in the second threaded hole 105. After loosening the second screw 106, the attitude of the extension arm 200 can be adjusted. After adjustment, rotating the second screw 106 can make the second screw 106 abut against the connecting shaft 201 to limit the rotation of the connecting shaft 201.

[0037] Further, to facilitate the adjustment of the extension arm 200, an installation block 107 is provided on the support column 102. A third threaded hole 108 (vertically arranged, with the aperture of the third threaded hole 108 parallel to the height direction of the support column 102) is provided on the installation block 107. The third threaded hole 108 is arranged below the connecting shaft 201, and the axis of the third threaded hole 108 deviates from the axis of the connecting shaft 201. A third screw 109 is arranged in the third threaded hole 108, and the upper end of the third screw 109 can support the lower side of the extension arm 200. As Figure 1 , on the premise of loosening the second screw 106, turning up the third screw 109 can push the extension arm 200 to swing upward, and turning down the second screw 106 can make the extension arm 200 swing downward, so that it is easier to adjust the cutter head 302 to be welded to a suitable height.

[0038] To design a better structure and solve the problem of detachable installation of the tool handle 301, as Figure 3 , the installation structure 202 includes a seat body 203 provided at one end of the extension arm 200 away from the support column 102. The seat body 203 is provided with a lower installation part 204 and an upper installation part 210 arranged on the opposite side of the lower installation part 204. A V-shaped groove 207 with an opening direction facing the upper installation part 210 is provided on the lower installation part 204. A stud 211 is provided on the upper installation part 210 and is threadedly connected thereto. A pressing block 212 is arranged between the stud 211 and the V-shaped groove 207; turning the stud 211 can push the pressing block 212 toward the V-shaped groove 207 by the end of the stud 211. When installing the tool handle 301, the tool handle 301 is arranged in the V-shaped groove, and the stud 211 can be used to push the pressing block 212 to cooperate with the V-shaped groove to fix the tool handle 301.

[0039] The installation structure 202 of the above structure has several advantages. One is that the fixing and loosening of the tool handle 301 are very convenient, and the other is that the repeated accuracy of repeatedly installing the tool handle 301 is very high.

[0040] Among them, for the convenience of manufacturing, the seat body 203 is annular. One side of the annular seat body 203 is the lower installation part 204, and the side opposite to the lower installation part 204 is the upper installation part 210. Further, as Figure 3 , the lower installation part 204 is provided with a groove 205 and a support block 206. The support block 206 is provided with the V-shaped groove 207 and an insertion block 208. The insertion block 208 is arranged on the back side of the V-shaped groove 207. The insertion block 208 is embedded in the groove 205, and a fourth screw 209 is arranged on the lower installation part 204 and is threadedly connected to the insertion block 208 after passing through the lower installation part 204. The fourth screw 209 fixes the support block 206 on the lower installation part 204.

[0041] Further, two guide rods 213 extending away from the V-shaped groove 207 are provided on the pressing block 212. The guide rods 213 are slidably matched with the upper mounting portion 210. Thus, after the tool holder 301 is removed in time, the pressing block 212 will not fall off, and the posture of the pressing block 212 is not easily changed, ensuring that when the tool holder 301 is fixed, the pressing block 212 can easily align with the tool holder 301 and press on the tool holder 301.

[0042] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. T-type blade welding auxiliary tooling, characterized in that: include: A base (100), wherein the base (100) is provided with a support column (102) capable of linear reciprocating sliding, and is provided with a limit device (110) for limiting the sliding range of the support column (102); An extension arm (200), wherein the length direction of the extension arm (200) is parallel to the vertical plane in which the reciprocating sliding direction of the support column (102) is located, one end of the extension arm (200) is rotatably arranged on the upper end of the support column (102), and the other end is provided with a mounting structure (202) for detachably mounting the knife handle (301); The support column (102) is provided with a fixing device (104) for limiting the rotation of the extension arm (200).

2. The T-blade welding auxiliary tooling according to claim 1 is characterized in that: The base (100) is provided with a slide groove (101), and the lower end of the support column (102) is slidably matched with the slide groove (101).

3. The T-blade welding auxiliary tooling according to claim 2 is characterized in that: The limiting device (110) comprises a sliding block (111) arranged in the sliding groove (101) and slidably matched therewith, the sliding block (111) is provided with a first threaded hole (112), and the first threaded hole (112) is provided with a first screw (113) threadably matched therewith; Rotating the first screw (113) can cause the small end of the first screw (113) to abut against the bottom of the sliding groove (101) to limit the sliding of the sliding block (111).

4. The T-blade welding auxiliary tooling according to claim 3 is characterized in that: Two sliding blocks (111) are provided, and are respectively arranged on both sides of the support column (102).

5. The T-knife blade welding auxiliary tooling according to claim 1 is characterized in that: The upper end of the support column (102) is provided with a connection hole (103), and the extension arm (200) is provided with a connection shaft (201) inserted into the extension hole to achieve rotational connection; The fixing device (104) comprises a second threaded hole (105) provided on the support column (102) and penetrating from one side to the connecting hole (103); a second screw (106) is provided in the second threaded hole (105); and rotating the second screw (106) enables the second screw (106) to abut against the connecting shaft (201) to limit the rotation of the connecting shaft (201).

6. The T-blade welding auxiliary tooling according to claim 5 is characterized in that: The support column (102) is provided with a mounting block (107), and the mounting block (107) is provided with a third threaded hole (108). The third threaded hole (108) is provided on the lower side of the connecting shaft (201), and the axis of the third threaded hole (108) deviates from the axis of the connecting shaft (201). A third screw (109) is provided in the third threaded hole (108), and the upper end of the third screw (109) can be supported on the lower side of the extension arm (200).

7. The T-blade welding auxiliary tooling according to claim 1 is characterized in that: The mounting structure (202) comprises a seat body (203) arranged at one end of the extension arm (200) away from the support column (102); the seat body (203) is provided with a lower mounting portion (204) and an upper mounting portion (210) arranged on the opposite side of the lower mounting portion (204); the lower mounting portion (204) is provided with a V-shaped groove (207) with an opening direction facing the upper mounting portion (210); the upper mounting portion (210) is provided with a stud (211) threadedly connected thereto; and a pressure block (212) is provided between the stud (211) and the V-shaped groove (207); Rotating the stud (211) can push the pressing block (212) toward the V-shaped groove (207) through the end of the stud (211).

8. The T-blade welding auxiliary tooling according to claim 7 is characterized in that: The seat body (203) is annular, one side of the annular seat body (203) is a lower mounting portion (204), and the side opposite to the lower mounting portion (204) is an upper mounting portion (210).

9. The T-blade welding auxiliary tooling according to claim 7, characterized in that: The lower mounting portion (204) is provided with a groove (205) and a support block (206); the support block (206) is provided with the V-shaped groove (207) and an insert block (208); the insert block (208) is provided on the back side of the V-shaped groove (207); the insert block (208) is embedded in the groove (205); and a fourth screw (209) is provided on the lower mounting portion (204) and passes through the lower mounting portion (204) and is threadedly connected with the insert block (208).

10. The T-blade welding auxiliary tooling according to claim 7, characterized in that: The pressing block (212) is provided with two guide rods (213) extending in a direction away from the V-shaped groove (207), and the guide rods (213) are slidably matched with the upper mounting portion (210).