Automatic slicing, collecting and stacking device
By designing an automatic slice and slice stacking device, the robotic arms and conveying components are used to realize automatic slice, slice and stacking, which solves the problems of high labor costs and low production efficiency caused by manual operations in the prior art, and achieves efficient and automated sheet production.
Patent Information
- Application Number
- CN202421616446.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-09
AI Technical Summary
In the prior art, automatic slicing, slicing and stacking technologies are relatively independent and require manual operation, resulting in high labor costs, low production efficiency, and inability to take into account the packaging work, which easily leads to scratches on the sheet.
An automatic slice and slice stacking device is designed, including a shearing machine, a tension device, a guide roller, a robotic arm and a conveying assembly. Through the cooperation of the robotic arm and the conveying assembly, automatic slice, slice and stacking are realized.
It realizes automated production, reduces labor costs, improves production efficiency, avoids sheet scratches, and can continuously and quickly produce sheets, ensuring sheet quality and stability.
Smart Images
Figure CN222958697U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic slicing, in particular to an automatic slicing, sheet collecting and stacking device. Background Art
[0002] At present, the slicing, sheet collecting and stacking technologies of sheet materials are relatively independent. That is, automatic slicing technology requires manual sheet collection, and automatic sheet collection technology requires manual slicing. The first solution is a sheet collection method. After the sheet material comes out of the guillotine shear, it is manually carried and placed on the platform. Due to manpower reasons, large-size products cannot be produced, and the product surface will be scratched due to handling. The second solution is the current mainstream sheet collection method. A guide wheel slope is added between the guillotine shear and the platform. The sheet material slides down the slope due to gravity after being cut by the guillotine shear, and then is placed on the platform by the operator. Both methods require special personnel for sheet collection, and cannot take into account the packing work, resulting in high labor costs, and there are many and unavoidable defects caused by improper operation of personnel. Content of the Utility Model
[0003] The purpose of the utility model is to provide an automatic slicing, sheet collecting and stacking device, which can solve the technical problems of automatic slicing, sheet collecting, stacking and packing at the same time.
[0004] The purpose of the utility model can be realized by the following technical solutions:
[0005] An automatic slicing, sheet collecting and stacking device includes a guillotine shear. A console is installed on the ground on one side of the guillotine shear. A tension device and a guide roller are respectively installed on one side of the guillotine shear. Side plates are respectively and fixedly installed on both sides of the top of the guillotine shear. A power roller is rotatably installed between the two side plates, and a distance sensor and a slicing assembly are fixedly installed. A frame is fixedly installed on the ground on the other side of the guillotine shear. A conveying assembly for conveying slices is fixedly installed on one side of the frame. A baffle is fixedly installed at one end of the conveying assembly. A cantilever is fixedly installed at the top of the other side of the frame. A guide rail I is fixedly installed on the top of the cantilever. A robotic arm is slidably installed on the guide rail I. A connecting rod is fixedly installed at the bottom of the robotic arm. A plurality of suction cups are fixedly installed at the bottom of the connecting rod.
[0006] As a further scheme of the utility model: The tension device includes connecting rods rotatably installed on both sides of the guillotine shear. A roller shaft I is rotatably installed between the other ends of the two connecting rods. Telescopic hydraulic rods I are respectively installed on both sides of the guillotine shear through rotating shafts. The output ends of the telescopic hydraulic rods I are installed on the connecting rods through rotating shafts.
[0007] As a further solution of the utility model: the slicing assembly includes a fixed rod fixedly installed in the middle of the side plates on both sides, a telescopic hydraulic rod 2 is fixedly installed at the bottom of the fixed rod, a knife seat is fixedly installed at the end of the output shaft of the telescopic hydraulic rod 2, a cutting knife is installed at the bottom of the knife seat, and guide rods are fixedly installed on the tops of the two ends of the knife seat, and the guide rods on both sides are respectively installed through the two sides of the fixed rod.
[0008] As a further solution of the utility model: the mechanical arm includes a horizontal arm slidably mounted on the guide rail 1, the guide rail 2 is installed on the top of the horizontal arm, an L-shaped connecting piece is slidably mounted on the guide rail 2, and a vertical arm is slidably mounted on the L-shaped connecting piece.
[0009] As a further solution of the utility model: the conveying assembly includes a bracket, a plurality of rotating shafts are installed on the bracket in a linkage manner, and a plurality of small rubber guide wheels are respectively fixedly installed on the plurality of rotating shafts.
[0010] As a further solution of the utility model: a sensor for sensing the arrival position of the slice is fixedly mounted on one side of the baffle.
[0011] Beneficial effects of the utility model:
[0012] The current technology cannot avoid scratches and other problems caused by manual handling. We use a robotic arm that can move left and right and be placed in different areas to achieve non-stop packaging. There is no need to arrange twice as many people for rotation operations, which saves manpower. A conveyor belt is set up between the robotic arm and the shearing machine to facilitate the robotic arm to grab. A small rubber guide wheel is used on the conveyor belt to replace the small anodized aluminum guide roller, which provides a certain friction force while saving a lot of costs. The automatic slicing, collecting and stacking method can produce sheets continuously and quickly, with high production efficiency, high sheet quality and stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described below in conjunction with the accompanying drawings.
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0015] Figure 2 It is a structural schematic diagram of one side of the utility model as a whole;
[0016] Figure 3 It is a structural schematic diagram of the slicing assembly of the utility model;
[0017] In the figure: 1. Plate shearing machine; 11. Side plate; 2. Tension device; 21. Connecting rod; 22. Roller 1; 23. Telescopic hydraulic rod 1; 31. Guide roller; 41. Power roller; 5. Distance sensor; 6. Slicing assembly; 61. Cutter; 62. Tool holder; 63. Telescopic hydraulic rod 2; 64. Guide rod; 65. Fixed rod; 7. Conveyor assembly; 71. Baffle; 72. Inductor; 73. Bracket; 74. Rotating shaft; 75. Small rubber guide wheel; 8. Frame; 81. Cantilever; 83. Guide rail 1; 84. Cross arm; 85. Guide rail 2; 86. L-shaped connecting piece; 87. Vertical arm; 88. Robot arm; 89. Connecting rod; 80. Suction cup. Detailed implementation mode
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0019] Please refer to Figures 1 - 3 As shown, the present invention is an automatic slicing, collecting and stacking device, including a plate shearing machine 1. A control console is installed on the ground on one side of the plate shearing machine. A tension device 2 and a guide roller 31 are respectively installed on one side of the plate shearing machine 1. The tension device 2 includes connecting rods 21 rotatably installed on both sides of the plate shearing machine 1. A roller 1 22 is rotatably installed between the other ends of the connecting rods 21 on both sides. Telescopic hydraulic rods 1 23 are respectively installed on both sides of the plate shearing machine 1 through rotating shafts. The output ends of the telescopic hydraulic rods 1 23 are installed on the connecting rods 21 through rotating shafts.
[0020] Side plates 11 are respectively fixedly installed on both sides of the top of the plate shearing machine 1. A power roller 41 is rotatably installed between the two side plates 11, and a distance sensor 5 and a slicing assembly 6 are fixedly installed. The slicing assembly 6 includes a fixed rod 65 fixedly installed in the middle of the two side plates 11. A telescopic hydraulic rod 2 63 is fixedly installed at the bottom of the fixed rod 65. The end of the output shaft of the telescopic hydraulic rod 2 63 is fixedly installed with a tool holder 62. A cutter 61 is installed at the bottom of the tool holder 62. Guide rods 64 are respectively fixedly installed at the tops of both ends of the tool holder 62. The two guide rods 64 respectively penetrate and are installed on both sides of the fixed rod 65. The power roller 41 has power to drive the product into the slicing machine. And the power roller 41 is driven by a motor. When the sheet material enters the plate shearing machine 1, the distance sensor 5 is used to measure the length of the sheet material, and then the cutter 61 on the slicing assembly 6 is controlled to cut the sheet material.
[0021] A frame 8 is fixedly installed on the ground on the other side of the shearing machine 1, and a conveying assembly 7 for transmitting slices is fixedly installed on one side of the frame 8. The conveying assembly 7 includes a bracket 73, and a plurality of rotating shafts 74 are installed in linkage on the bracket 73, and a plurality of small rubber guide wheels 75 are fixedly installed on the plurality of rotating shafts 74. The plurality of rotating shafts 74 installed in linkage are driven by a motor, and a baffle 71 is fixedly installed on one end of the conveying assembly 7. When the sheets reach this point, they are aligned to achieve the neatness of the stacking and prevent the sheets from falling. A sensor 72 for sensing the arrival position of the slices is fixedly installed on one side of the baffle 71. The sensor 72 used in this device is a Keyence brand GT-H10 displacement sensor, and other brands and models of displacement sensors for contact sensing can also be used.
[0022] A cantilever 81 is fixedly installed at the top of the other side of the frame 8, a guide rail 1 83 is fixedly installed on the top of the cantilever 81, a mechanical arm 88 is slidably installed on the guide rail 1 83, and the mechanical arm 88 includes a horizontal arm 84 slidably installed on the guide rail 1 83, a guide rail 2 85 is installed on the top of the horizontal arm 84, an L-shaped connector 86 is slidably installed on the guide rail 2 85, a vertical arm 87 is slidably installed on the L-shaped connector 86, a connecting rod 89 is fixedly installed at the bottom of the vertical arm 87, and a plurality of suction cups 80 are fixedly installed at the bottom of the connecting rod 89. The suction cup 80 absorbs the sheet through air power, and automatically stacks the sheet when it reaches the designated stacking position.
[0023] Working principle of the utility model: when the equipment is working, the sheet first passes through the tension device 2 and the guide roller 31, enters the shearing machine 1, the distance sensor 5 is used to measure the length of the sheet, and then controls the cutter 61 on the slicing assembly 6 to cut the sheet. The cut sheet will be transported to the baffle 71 on the conveying assembly 7. After the sensor 72 on the baffle 71 senses it, the control console issues a command to the mechanical arm 88. The suction cup 80 on the mechanical arm 88 absorbs the sheet through air power, and automatically stacks the sheet when it reaches the designated stacking position.
[0024] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. An automatic slicing, collecting and stacking device, comprising a shearing machine (1), characterized in that: A tension device (2) and a guide roller (31) are respectively installed on one side of the shearing machine (1); side plates (11) are respectively fixedly installed on both sides of the top of the shearing machine (1); a power roller (41) is rotatably installed between the side plates (11) on both sides, and a distance sensor (5) and a slicing assembly (6) are fixedly installed; a frame (8) is fixedly installed on the ground on the other side of the shearing machine (1); a conveying assembly (7) for conveying slices is fixedly installed on one side of the frame (8); a baffle (71) is fixedly installed on one end of the conveying assembly (7); a cantilever (81) is fixedly installed on the top of the other side of the frame (8); a guide rail (83) is fixedly installed on the top of the cantilever (81); a mechanical arm (88) is slidably installed on the guide rail (83); a connecting rod (89) is fixedly installed on the bottom of the mechanical arm (88); and a plurality of suction cups (80) are fixedly installed on the bottom of the connecting rod (89).
2. The automatic slice collecting and stacking device according to claim 1, characterized in that: The tension device (2) comprises a connecting rod (21) rotatably mounted on both sides of the shearing machine (1), a roller shaft (22) being rotatably mounted between the other ends of the connecting rods (21) on both sides, a telescopic hydraulic rod (23) being mounted on both sides of the shearing machine (1) via a rotating shaft, and an output end of the telescopic hydraulic rod (23) being mounted on the connecting rod (21) via a rotating shaft.
3. The automatic slice collecting and stacking device according to claim 1, characterized in that: The slicing assembly (6) comprises a fixed rod (65) fixedly mounted in the middle of the side plates (11) on both sides, a telescopic hydraulic rod 2 (63) fixedly mounted on the bottom of the fixed rod (65), a knife seat (62) fixedly mounted on the end of the output shaft of the telescopic hydraulic rod 2 (63), a cutting knife (61) mounted on the bottom of the knife seat (62), and guide rods (64) fixedly mounted on the tops of both ends of the knife seat (62), and the guide rods (64) on both sides are respectively penetrated and mounted on both sides of the fixed rod (65).
4. The automatic slice collecting and stacking device according to claim 2 or 3, characterized in that: The mechanical arm (88) comprises a horizontal arm (84) slidably mounted on a guide rail (83), a guide rail (85) is mounted on the top of the horizontal arm (84), an L-shaped connecting piece (86) is slidably mounted on the guide rail (85), and a vertical arm (87) is slidably mounted on the L-shaped connecting piece (86).
5. The automatic slice collecting and stacking device according to claim 1, characterized in that: The conveying assembly (7) comprises a bracket (73), on which a plurality of rotating shafts (74) are mounted in linkage, and on which a plurality of rotating shafts (74) are respectively fixedly mounted a plurality of small rubber guide wheels (75).
6. The automatic slice collecting and stacking device according to claim 5, characterized in that: A sensor (72) for sensing the arrival position of the slice is fixedly mounted on one side of the baffle (71).