Horizontal steering device for fireproof door core material maintenance

By designing a fire-proof door core material maintenance level steering device, using mechanical means of the load table, base and turntable instead of manual labor, the level of 90-degree reversal of the pouring trolley is achieved, which solves the problem of inefficiency in the existing technology and significantly improves the transfer efficiency of the pouring trolley.

CN222958896UActive Publication Date: 2025-06-10HUBEI HEYANG TECH CO LTD
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Patent Information

Application Number
CN202421814034.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-10
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the prior art, the horizontal 90-degree commutation of the casting trolley between the horizontal and vertical station and the transfer channel requires labor and is less efficient.

Method used

A horizontal steering device for maintenance of fireproof door core material is designed. By setting up a loading platform, base and turntable, mechanical means are used instead of manual reversing of the pouring trolley. The device includes a carrier table, a base and a rotary table. The central part of the carrier table is provided with a mounting hole. The base is arranged in the installation hole. The rotary table is rotatably connected to the base through a connecting piece and is driven by a driving component. The rotary table is equipped with a moving rail adapted to the roller of the pouring trolley. The moving rail corresponds to the fixed rails before and after the rotation table rotates, and is used to drive the second driving assembly of the pouring trolley.

Benefits of technology

The horizontal reversal of the pouring trolley is achieved through mechanical means, which greatly improves the transfer efficiency of the pouring trolley and significantly improves the production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222958896U_ABST
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Abstract

The utility model discloses a fireproof door core material maintenance horizontal steering device which comprises a bearing table, a base and a rotary table, a mounting hole is formed in the middle of the bearing table, and two vertical fixed rails are arranged on the edge of the bearing table; the base is arranged in the mounting hole, the rotary table is rotationally connected with the base through a connecting piece, and the rotary table is driven by a first driving assembly; movable rails matched with rollers of the pouring trolley are arranged on the rotary table, and the movable rails correspond to the two fixed rails respectively before and after rotating along with the rotary table; a second driving assembly used for driving the pouring trolley is arranged between the movable rails. By arranging the bearing table, the base and the rotary table, the horizontal reversing of the pouring trolley is achieved through machinery instead of manual work, and the transferring efficiency of the pouring trolley is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of door leaf production equipment, in particular to a horizontal turning device for curing fireproof door core materials. Background Art

[0002] The production of fireproof door core materials includes the following processes: raw material feeding, raw material stirring, pouring and molding, demolding, bread top cutting, cutting the integral core material into multiple single-board structures, and dust removal.

[0003] During pouring and molding, the raw materials need to be placed into a pouring trolley. For the subsequent processes such as demolding and bread top cutting, the overall transfer of the pouring trolley and the raw materials is required. When the pouring trolley transfers between the horizontally and vertically arranged workstations and the transfer channels, a 90-degree horizontal commutation is needed. If it depends on manual operation, the efficiency is too low. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a horizontal turning device for curing fireproof door core materials. By setting a bearing platform, a base and a turntable, the horizontal commutation of the pouring trolley is realized by machinery instead of manual labor, greatly improving the transfer efficiency of the pouring trolley.

[0005] The purpose of the utility model is realized by the following technical solutions:

[0006] A horizontal turning device for curing fireproof door core materials includes a bearing platform, a base and a turntable. An installation hole is provided in the middle of the bearing platform, and two perpendicular fixed rails are provided at the edge of the bearing platform;

[0007] The base is arranged in the installation hole, the turntable is rotationally connected to the base through a connecting piece, and the turntable is driven by a first driving component;

[0008] Moving rails adapted to the rollers of the pouring trolley are provided on the turntable. The moving rails respectively correspond to the two fixed rails before and after rotating with the turntable; A second driving component for driving the pouring trolley is provided between the moving rails.

[0009] Further, the connecting piece includes an installation column arranged on the base and a gear ring rotationally connected to the outside of the installation column;

[0010] The first driving component includes a first driving motor, and a driving gear meshing with the gear ring is provided on the output shaft of the first driving motor;

[0011] The turntable is connected to the top of the gear ring through an annular plate.

[0012] Further, the second driving component includes a second driving motor arranged on the turntable, a friction wheel is connected to the output shaft of the second driving motor, and the friction wheel protrudes from the upper surface of the moving rail;

[0013] A friction belt is provided at the bottom of the pouring trolley, and the friction belt is adapted to the friction wheel.

[0014] Furthermore, limit blocks are provided at two diagonal corners of the base.

[0015] Furthermore, two sensors are provided on the base, and the sensors are respectively arranged corresponding to the two fixed rails up and down;

[0016] A Z-shaped signal plate is provided on the ring plate, and the signal plate corresponds to the two sensors respectively before and after the turntable rotates.

[0017] Furthermore, a vertical baffle is provided at one end of the movable rail away from the fixed rail.

[0018] Furthermore, the friction wheel is connected to the connecting plate through a first ear plate. The connecting plate is of an inverted U-shaped structure. One end of the connecting plate is connected to the base through a rotating shaft and two second ear plates, and the other end of the connecting plate is movably connected to the base through a telescopic member.

[0019] Furthermore, the telescopic member includes a connecting rod, and the top end of the connecting rod freely extends out of the connecting plate; two nuts are provided on the connecting rod, and a spring is coaxially sleeved outside the connecting rod, and two ends of the spring are respectively abutted against the two nuts.

[0020] The beneficial effects of the present utility model are as follows:

[0021] By arranging a bearing platform, a base and a turntable, the present utility model realizes the horizontal commutation of the pouring trolley by mechanical means instead of manual labor, and greatly improves the transfer efficiency of the pouring trolley. Description of the Drawings

[0022] Figure 1 is a three-dimensional view of the horizontal turning device for curing the fireproof door core material in the embodiment of the present utility model;

[0023] Figure 2 is a three-dimensional view of the horizontal turning device for curing the fireproof door core material after hiding the bearing platform;

[0024] Figure 3 is a three-dimensional view of the first driving mechanism, the second driving mechanism and the base;

[0025] Figure 4 is a three-dimensional view of the friction wheel and the second driving motor;

[0026] In the figure, 1 is a carrying platform; 2 is a base; 3 is a turntable; 4 is a fixed rail; 5 is a moving rail; 6 is a mounting post; 7 is a gear ring; 8 is a first driving motor; 9 is a driving gear; 10 is a second driving motor; 11 is a friction wheel; 12 is a friction belt; 13 is a limit stop; 14 is a sensor; 15 is a signal plate; 16 is a baffle; 17 is a connecting plate; 18 is a second ear plate; 19 is a connecting rod; 20 is a spring; 21 is a pouring trolley; 22 is an annular plate. Specific embodiments

[0027] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present invention.

[0028] Refer to Figures 1 - 4 , the present invention provides a technical solution:

[0029] Embodiment:

[0030] As Figures 1 - 4 shown, a horizontal turning device for curing a fireproof door core material includes a carrying platform 1, a base 2 and a turntable 3. An installation hole is provided in the middle of the carrying platform 1, and two perpendicular fixed rails 4 are provided at the edge of the carrying platform 1;

[0031] The base 2 is arranged in the installation hole, the turntable 3 is rotationally connected to the base 2 through a connecting member, and the turntable 3 is driven by a first driving assembly;

[0032] A moving rail 5 adapted to the rollers of the pouring trolley 21 is provided on the turntable 3. The moving rail 5 corresponds to the two fixed rails 4 respectively before and after the rotation of the turntable 3 (here, corresponding means end-to-end connection); a second driving assembly for driving the pouring trolley 21 is provided between the moving rails 5.

[0033] Working principle: During transfer, the pouring trolley 21 is first transferred from the upper station to the moving rail 5 on the turntable 3 through one of the fixed rails 4 (before transfer, ensure that the moving rail 5 on the turntable 3 corresponds to this fixed rail 4).

[0034] Then start the first driving assembly, and the first driving assembly drives the turntable 3 to rotate 90 degrees until the moving rail 5 corresponds to the other fixed rail 4. At this time, drive the pouring trolley 21 to run towards this fixed rail 4 through the second driving assembly (this fixed rail 4 is arranged towards the transfer channel) until the pouring trolley 21 moves onto the ferry vehicle in the transfer channel; then the first driving assembly drives the turntable 3 to reset.

[0035] The utility model realizes the horizontal direction change of the pouring trolley 21 by setting a bearing table 1, a base 2 and a turntable 3, replacing manual labor with machinery, and greatly improving the transfer efficiency of the pouring trolley 21.

[0036] Further, as Figure 2 and Figure 3 shown, the connecting piece includes a mounting column 6 fixedly arranged on the base 2 and a gear ring 7 rotatably connected to the outside of the mounting column 6;

[0037] The first driving assembly includes a first driving motor 8, and a driving gear 9 meshing with the gear ring 7 is arranged on the output shaft of the first driving motor 8;

[0038] The turntable 3 is fixedly connected to the top of the gear ring 7 through an annular plate 22 (the annular plate 22 is fixedly arranged at the bottom of the turntable 3).

[0039] Among them, the overall weight of the turntable 3 is supported by the gear ring 7. The rotation process is as follows: the first driving motor 8 drives the gear to rotate, the gear drives the gear ring 7 of the mechanism to rotate, and the gear ring 7 drives the annular plate 22 fixed to its top to rotate, thereby driving the turntable 3 to rotate synchronously.

[0040] Further, as Figures 2 - 4 shown, the second driving assembly includes a second driving motor 10 arranged on the turntable 3, a friction wheel 11 is connected to the output shaft of the second driving motor 10, and the friction wheel 11 protrudes from the upper surface of the moving rail 5;

[0041] A friction belt 12 is arranged at the bottom of the pouring trolley 21, and the friction belt 12 is adapted to the friction wheel 11.

[0042] The second driving motor 10 drives the friction wheel 11 to rotate. When the friction wheel 11 rotates, the pouring trolley 21 is driven to move towards the fixed rail 4 through the friction belt 12. The friction wheel 11 and the friction belt 12 cooperate to drive the pouring trolley 21, which can avoid a rigid connection with the turntable 3 while ensuring the effective driving of the pouring trolley 21, thereby facilitating the pouring trolley 21 to leave the turntable 3.

[0043] Further, limiting blocks 13 are arranged at two diagonal corners of the base 2. The arranged limiting blocks 13 are used to prevent the turntable 3 from rotating excessively.

[0044] Further, as Figure 3 shown, two sensors 14 are arranged on the base 2, and the sensors 14 are respectively arranged corresponding to the two fixed rails 4 up and down;

[0045] A Z-shaped signal plate 15 is provided on the ring plate 22. The signal plate 15 corresponds to two sensors 14 respectively before and after the turntable 3 rotates. Among them, the sensor 14 is an inductive or capacitive sensor 14. The signal plate 15 is made of a metal material. The sensor 14 cooperates with the signal plate 15 to detect whether the turntable 3 rotates in place. If the sensor 14 senses the signal plate 15, it means that the rotation is in place; otherwise, the turntable 3 is not in place.

[0046] Further, a vertical baffle 16 is provided at one end of the moving rail 5 away from the fixed rail 4. The provided baffle 16 is used to prevent the trolley from moving excessively and detaching from the moving rail 5.

[0047] Further, as Figure 3 and Figure 4 shown, the friction wheel 11 is connected to the connecting plate 17 through the first ear plate. The connecting plate 17 is of an inverted U-shaped structure. One end of the connecting plate 17 is connected to the base 2 through a rotating shaft and two second ear plates 18 (where the rotating shaft is rotatably connected to the second ear plate 18). The other end of the connecting plate 17 is movably connected to the base 2 through a telescopic member.

[0048] The telescopic member includes a connecting rod 19. The top end of the connecting rod 19 freely extends from the connecting plate 17 (where a relief groove is provided on the connecting plate 17, the top of the connecting rod 19 extends from the relief groove, and two gaskets are movably sleeved on the connecting rod 19, and the connecting plate 17 is clamped between the two gaskets; the bottom of the connecting rod 19 is fixedly connected to the base 2); two nuts are provided on the connecting rod 19, and a spring 20 is coaxially sleeved outside the connecting rod 19. The two ends of the spring 20 are respectively abutted against the two nuts.

[0049] The friction wheel 11 is movably connected to the base 2 through the connecting plate 17. In this way, when the pouring trolley 21 just contacts the friction wheel 11, the friction wheel 11 is squeezed, and then the spring 20 is compressed to make one end of the connecting plate 17 move downward. When the pouring trolley 21 is in full contact with the friction wheel 11, the friction wheel 11 resets. This can avoid the pouring trolley 21 colliding with the friction wheel 11 (reducing the hard contact between the two) and damaging the friction wheel 11.

[0050] The above are only the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or the technology or knowledge in related fields. And the modifications and changes made by those skilled in the art that do not depart from the spirit and scope of the present invention should all be within the protection scope of the appended claims of the present invention.

Claims

1. A horizontal turning device for maintaining the core material of a fire door, characterized in that: It includes a bearing platform, a base and a turntable, wherein a mounting hole is provided in the middle of the bearing platform, and two vertical fixed rails are provided on the edge of the bearing platform; The base is arranged in the mounting hole, the turntable is rotatably connected to the base via a connecting member, and the turntable is driven by a first driving assembly; The turntable is provided with a movable rail adapted to the roller of the casting trolley, and the movable rail corresponds to the two fixed rails respectively before and after the turntable rotates; a second driving assembly for driving the casting trolley is provided between the movable rails.

2. The horizontal turning device for maintaining the core material of a fire door according to claim 1, characterized in that: The connecting member includes a mounting post disposed on the base and a gear ring rotatably connected to the outside of the mounting post; The first drive assembly comprises a first drive motor, the output shaft of the first drive motor is provided with a drive gear meshing with the ring gear; The turntable is connected to the top of the gear ring through a ring plate.

3. The horizontal turning device for maintaining the core material of a fire door according to claim 1, characterized in that: The second driving assembly comprises a second driving motor disposed on the turntable, the output shaft of the second driving motor is connected to a friction wheel, and the friction wheel protrudes from the upper surface of the moving rail; A friction belt is provided at the bottom of the casting trolley, and the friction belt is adapted to the friction wheel.

4. The horizontal turning device for maintaining the core material of a fire door according to claim 2, characterized in that: Limit blocks are arranged at two diagonal positions of the base.

5. The horizontal turning device for maintaining the core material of a fire door according to claim 2, characterized in that: Two sensors are arranged on the base, and the sensors are respectively arranged correspondingly to the two fixed rails. A Z-shaped signal plate is arranged on the ring plate, and the signal plate corresponds to two sensors respectively before and after the turntable rotates.

6. The horizontal turning device for maintaining the core material of a fire door according to claim 1, characterized in that: A vertical baffle is provided at one end of the movable rail away from the fixed rail.

7. The horizontal turning device for maintaining the core material of a fire door according to claim 3, characterized in that: The friction wheel is connected to the connecting plate through a first ear plate, the connecting plate is an inverted U-shaped structure, one end of the connecting plate is connected to the base through a rotating shaft and two second ear plates, and the other end of the connecting plate is movably connected to the base through a telescopic member.

8. The horizontal turning device for maintaining the core material of a fire door according to claim 7, characterized in that: The telescopic member comprises a connecting rod, the top end of which is freely extended from a connecting plate; two nuts are arranged on the connecting rod, a spring is coaxially sleeved outside the connecting rod, and two ends of the spring are respectively in contact with the two nuts.