Vacuum vulcanizing machine for rubber ring production

By installing electric push rods and disc structures in the lower mold of the vacuum vulcanization machine, the function of automatically ejecting the vulcanized rubber ring is realized, solving the problem of safety hazards in manual operation in the prior art, and improving operating efficiency and safety.

CN222959000UActive Publication Date: 2025-06-10CHONGQING LINGFENG RUBBER PROD
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Patent Information

Application Number
CN202421689965.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-10
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

After the existing vacuum vulcanization machine is vulcanized and formed by forming the injection material in the template, it is necessary to manually extend the hand into the device to complete the vulcanization operation on the heating plate, resulting in insufficient operating space and safety hazards.

Method used

A vacuum vulcanization machine for rubber ring production is designed. By installing three first electric push rods in the cavity of the lower mold, and fixing the bottom surface of the disc with the output ends of these push rods, the output end of the push rod can jointly drive the disk to rise and drive the hoist rod to rise, thereby automatically ejecting the vulcanized rubber ring.

Benefits of technology

It realizes automatic rubber ring removal without manual disassembly, improves operational safety and efficiency, and avoids safety hazards caused by manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The vacuum vulcanizing machine for rubber ring production comprises a bottom plate and a lower mold, a cavity is formed in the lower mold, three first electric push rods are fixedly installed on the inner bottom wall of the cavity, and a disc is fixedly installed at the output ends of the three first electric push rods together. A plurality of annularly-arranged ejector rods are fixedly installed on the upper surface of the disc, and an annular mold groove is formed in the upper surface of the lower mold. According to the device, three first electric push rods are installed on the inner bottom wall of the cavity, and the bottom face of the disc and the output ends of the three first electric push rods are fixedly installed, so that the output ends of the three first electric push rods extend to jointly drive the disc to rise, and ejection holes are annularly formed in the inner bottom wall of the annular mold groove; and a plurality of annularly arranged ejector rods are mounted on the upper surface of the disc, so that after the disc drives the ejector rods to rise, the top ends of the ejector rods can jointly eject out the vulcanized rubber ring in the annular mold groove.
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Description

Technical Field

[0001] The utility model relates to the technical field of vacuum vulcanizers, in particular to a vacuum vulcanizer for rubber ring production. Background Technique

[0002] Vulcanization processing is an essential processing link in rubber ring production, and a vacuum vulcanizer is a machine for vulcanizing various rubber and plastic products, with functions such as timing mold clamping, automatic pressure compensation, automatic temperature control, automatic timing, and alarm when the time is up. The vulcanizer is divided into three forms: electric heating, steam heating, and heat-conducting oil heating, and integrates functions such as preheating required for the rubber vulcanization process, automatic exhaust after feeding, pressure-holding vulcanization, timing alarm, automatic mold opening, and product demolding, and is widely applicable to the rubber processing industry.

[0003] After the injected material in the template of the existing vacuum vulcanizer is vulcanized and formed, it is usually necessary for workers to reach into the device by hand to disassemble the rubber that has completed the vulcanization operation on the heating plate. This not only does not have enough space for convenient disassembly by personnel, but also poses certain safety hazards to the operators to a certain extent. For this reason, we propose a vacuum vulcanizer for rubber ring production to solve the above problems. Summary of the Invention

[0004] The purpose of the utility model is to provide a vacuum vulcanizer for rubber ring production to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A vacuum vulcanizer for rubber ring production, including a bottom plate and a lower mold. A cavity is opened inside the lower mold. Three first electric push rods are fixedly installed on the inner bottom wall of the cavity. The output ends of the three first electric push rods are jointly fixedly installed with a disc. A plurality of ejector rods arranged in a ring are fixedly installed on the upper surface of the disc. An annular mold groove is opened on the upper surface of the lower mold. A plurality of ejector holes arranged in a ring are opened on the inner bottom wall of the annular mold groove. The top end of each ejector rod extends into the interior of the ejector hole.

[0007] In a further embodiment, an annular groove is opened on the upper surface of the lower mold, and a heater is fixedly installed on the inner bottom wall of the annular groove.

[0008] In a further embodiment, a base is fixedly installed on the upper surface of the bottom plate. Four support rods and two second electric push rods are respectively fixedly installed on the upper surface of the base. The output end of each second electric push rod is fixedly installed with the bottom surface of the lower mold.

[0009] In a further embodiment, a top seat is jointly fixedly installed at the top ends of the four support rods, and an upper template is fixedly installed on the bottom surface of the top seat.

[0010] In a further embodiment, four sliding holes are provided on the upper surface of the lower mold, and the outer surface of each support rod is slidably connected to the inner wall of the sliding hole.

[0011] In a further embodiment, a control console is fixedly installed on the upper surface of the bottom plate, and a controller and a display screen are respectively fixedly installed on the front surface of the control console.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] By installing three first electric push rods on the inner bottom wall of the cavity and fixedly installing the bottom surface of the disc on the output ends of the three first electric push rods, the output ends of the three first electric push rods can extend to drive the disc to rise together. By providing ejector holes arranged in a ring on the inner bottom wall of the annular mold groove and installing a plurality of ejector rods arranged in a ring on the upper surface of the disc, after the disc drives the ejector rods to rise, the tops of the plurality of ejector rods can jointly eject the vulcanized rubber ring inside the annular mold groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the front view of a vacuum vulcanizing machine for rubber ring production.

[0015] Figure 2 It is a three-dimensional structural schematic diagram of the front cross-section of the lower mold of a vacuum vulcanizing machine for rubber ring production.

[0016] Figure 3 For Figure 2 The enlarged structural schematic diagram at A in

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the side cross-section of the lower mold of a vacuum vulcanizing machine for rubber ring production.

[0018] In the figure: 1, bottom plate; 2, base; 3, second electric push rod; 4, lower mold; 5, support rod; 6, top seat; 7, upper template; 8, display screen; 9, controller; 10, control console; 11, heater; 12, annular mold groove; 13, annular groove; 14, ejector rod; 15, disc; 16, first electric push rod; 17, ejector hole; 18, sliding hole; 19, cavity. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0020] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected", "coupled" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific circumstances.

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4, in the present utility model, a vacuum vulcanizing machine for rubber ring production includes a bottom plate 1 and a lower mold 4. A cavity 19 is formed inside the lower mold 4. Three first electric push rods 16 are fixedly installed on the inner bottom wall of the cavity 19. A disc 15 is fixedly installed at the output ends of the three first electric push rods 16. A number of ejector rods 14 arranged in a ring are fixedly installed on the upper surface of the disc 15. An annular mold groove 12 is formed on the upper surface of the lower mold 4. A number of ejector holes 17 arranged in a ring are formed on the inner bottom wall of the annular mold groove 12. The top end of each ejector rod 14 extends into the interior of the ejector hole 17. The three first electric push rods 16 together support the disc 15. Workers can inject rubber melt into the interior of the annular mold groove 12 through the input port formed on the upper surface of the top seat 6. The rubber melt can form a closed body as it flows within the annular mold groove 12. The output ends of the three first electric push rods 16 can extend together to lift the disc 15 and the ejector rods 14 on the upper surface of the disc 15. The multiple ejector rods 14 can together lift the vulcanized rubber ring.

[0023] An annular groove 13 is formed on the upper surface of the lower mold 4. A heater 11 is fixedly installed on the inner bottom wall of the annular groove 13. The annular groove 13 can accommodate the heater 11. A base 2 is fixedly installed on the upper surface of the bottom plate 1. Four support rods 5 and two second electric push rods 3 are respectively fixedly installed on the upper surface of the base 2. The output end of each second electric push rod 3 is fixedly installed with the bottom surface of the lower mold 4. The output ends of the two second electric push rods 3 can together drive the lower mold 4 to lift and lower. The top ends of the four support rods 5 are fixedly installed with a top seat 6. An upper template 7 is fixedly installed on the bottom surface of the top seat 6. The four support rods 5 together support the top seat 6. While injecting rubber melt into the interior of the annular mold groove 12, the vacuum machine inside the console 10 can extract the air inside the annular mold groove 12 through the vacuum extraction port inlaid on the upper template. After the bottom surface of the upper template 7 contacts the upper surface of the lower mold 4, it can cover the annular mold groove 12, thereby effectively preventing the rubber melt inside the annular mold groove 12 from leaking during the vulcanization process.

[0024] Four sliding holes 18 are formed on the upper surface of the lower mold 4. The outer surface of each support rod 5 is slidably connected to the inner wall of the sliding hole 18. By forming four sliding holes 18 on the upper surface of the lower mold 4 and making the inner wall of each sliding hole 18 slidably connected to the outer surface of the support rod 5, the lower mold 4 can maintain stability when lifting and lowering. A console 10 is fixedly installed on the upper surface of the bottom plate 1. A controller 9 and a display screen 8 are respectively fixedly installed on the front surface of the console 10. Workers can control the device through the controller 9.

[0025] The working principle of the present utility model is:

[0026] When it is necessary to take out the vulcanized rubber ring, the staff first controls the output ends of the two second electric push rods 3 to contract through the controller 9. The contraction of the output ends of the two second electric push rods 3 drives the lower mold 4 to descend together. Then, the staff controls the output ends of the three first electric push rods 16 to extend through the controller 9. The extension of the output ends of the three first electric push rods 16 drives the disc 15 to rise together. The rising of the disc 15 can drive the multiple annularly arranged ejector rods 14 to rise. The multiple annularly arranged ejector rods 14 can eject the vulcanized rubber ring out of the annular die groove 12.

[0027] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0028] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A vacuum vulcanizing machine for rubber ring production, characterized in that: The invention comprises a bottom plate (1) and a lower mold (4), wherein a cavity (19) is provided inside the lower mold (4), three first electric push rods (16) are fixedly mounted on the inner bottom wall of the cavity (19), a disk (15) is fixedly mounted on the output ends of the three first electric push rods (16), a plurality of annularly arranged ejector rods (14) are fixedly mounted on the upper surface of the disk (15), an annular mold groove (12) is provided on the upper surface of the lower mold (4), a plurality of annularly arranged ejector holes (17) are provided on the inner bottom wall of the annular mold groove (12), and the top end of each ejector rod (14) extends to the inside of the ejector hole (17).

2. A vacuum vulcanizing machine for rubber ring production according to claim 1, characterized in that: An annular groove (13) is provided on the upper surface of the lower mold (4), and a heater (11) is fixedly mounted on the inner bottom wall of the annular groove (13).

3. The vacuum vulcanizing machine for rubber ring production according to claim 1, characterized in that: A base (2) is fixedly mounted on the upper surface of the bottom plate (1), and four support rods (5) and two second electric push rods (3) are respectively fixedly mounted on the upper surface of the base (2), and the output end of each second electric push rod (3) is fixedly mounted on the bottom surface of the lower mold (4).

4. A vacuum vulcanizing machine for rubber ring production according to claim 3, characterized in that: A top seat (6) is fixedly mounted on the top ends of the four support rods (5), and an upper template (7) is fixedly mounted on the bottom surface of the top seat (6).

5. A vacuum vulcanizing machine for rubber ring production according to claim 4, characterized in that: Four sliding holes (18) are provided on the upper surface of the lower mold (4), and the outer surface of each support rod (5) is slidably connected to the inner wall of the sliding hole (18).

6. The vacuum vulcanizing machine for rubber ring production according to claim 1, characterized in that: A control console (10) is fixedly mounted on the upper surface of the base plate (1), and a controller (9) and a display screen (8) are respectively fixedly mounted on the front of the control console (10).