Shaping device for plastic products

By designing a cooling shaping mechanism and a filtering circulation mechanism in the plastic pipe setting device, the problem of inability to recycle plastic particulate matter in the cooling water and the temperature of cooling water rises, the rapid cooling shaping of plastic pipes and the recycling of cooling water is achieved, and environmental protection is improved.

CN222959162UActive Publication Date: 2025-06-10KAMSZE FAT IND HUI ZHOUCO LTD
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Patent Information

Application Number
CN202421713557.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-06-10
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

During the cooling process, existing plastic pipe shaping devices cause fine plastic particles to appear in the cooling water, which cannot be recycled, and the increase in the cooling water temperature affects the setting effect.

Method used

A shaping device including a cooling box, a cooling shaping mechanism and a filter circulation mechanism is designed. The cooling shaping mechanism atomizes and sprays the cooling water onto the plastic pipe through a spray pipe and an atomization nozzle to achieve rapid cooling; the filtering circulation mechanism filters the plastic particles in the cooling water through a filter mesh, and recycles the filtered cooling water through the pump back to the system.

Benefits of technology

It effectively prevents the problem of excessive cooling water temperature, improves the cooling and shaping effect of plastic pipes, and avoids waste of water resources and improves environmental protection by recycling cooling water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shaping device for plastic products, which belongs to the field of shaping devices and comprises a cooling box, a cooling shaping mechanism is arranged in the cooling box and comprises a water tank, a spray pipe, an atomizing nozzle, a first pump body and a flow dividing pipe, and the cooling shaping mechanism is arranged and is used for cooling a plastic pipeline when the plastic pipeline penetrates through the cooling box. The first pump body pumps out cooling water in the water tank from the water outlet pipe through the connecting pipe, conveys the cooling water into the flow dividing pipe through the conveying pipe and conveys the cooling water into the spraying pipe through the flow dividing pipe, so that the cooling water is sprayed to the plastic pipeline in an atomizing mode through the atomizing nozzle, and atomized water drops are sprayed to the surface of the plastic pipeline and then sprayed into the plastic pipeline. After heat of the plastic pipeline is absorbed and evaporated under the action of heat exchange, the heat on the plastic pipeline can be taken away, so that the aim of quickly spraying, cooling and shaping the plastic pipeline is fulfilled, and the cooling and shaping effect of the plastic pipeline can be effectively prevented from being influenced by over-high temperature of cooling water by adopting an atomization spraying and cooling mode.
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Description

Technical Field

[0001] The utility model relates to the field of shaping devices, and particularly to a shaping device for plastic products. Background Technique

[0002] Plastic products are collectively referred to as daily necessities, industrial products, etc. processed mainly with plastics. They include products of all processes such as injection molding and thermoforming with plastics as raw materials. Plastic is a type of synthetic polymer material with plasticity. It, together with synthetic rubber and synthetic fibers, forms the three indispensable synthetic materials in daily life. Specifically, plastic is a material mainly composed of natural or synthetic resin, added with various additives, which can be molded into a certain shape under certain conditions such as temperature and pressure and keep the shape unchanged at normal temperature.

[0003] In the prior art, during the production and processing of plastic pipes as plastic products, a shaping device is often required. After being extruded and formed by an extruder, it is cooled and shaped through the shaping device. Cooling and shaping are achieved by placing the formed plastic pipe in a cooling water tank for soaking. However, during the actual use of the cooling water tank, since fine plastic particles will appear in the cooling water when cooling the plastic pipe, the cooling water cannot be recycled, and after long-term use, the cooling water in the cooling tank will be directly discharged and replaced. This not only wastes water resources, but also as the cooling water in the cooling water tank absorbs heat from the plastic pipe and cools it down, the temperature of the cooling water will rise, thereby reducing the cooling and shaping effect on the plastic pipe. Content of the Utility Model

[0004] The main purpose of the utility model is to provide a shaping device for plastic products, which can effectively solve the problems in the background technique.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A shaping device for plastic products, including a cooling box. A cooling and shaping mechanism is provided inside the cooling box, and the cooling and shaping mechanism includes a water tank, a spray pipe, atomizing nozzles, a first pump body, and a shunt pipe. The water tank is fixedly connected to the rear end of the cooling box, and the first pump body is fixedly connected to the top surface of the water tank. A connecting pipe is connected between the input end of the first pump body and the water outlet pipe on the left side of the water tank, and a delivery pipe is connected between the output end of the first pump body and the shunt pipe. The spray pipe is fixedly connected to the front and rear sides of the cooling box and is connected to the shunt pipe, and a plurality of atomizing nozzles are fixedly connected to the inner side wall of the spray pipe. A filtering and circulating mechanism is further provided at the bottom of the water tank, and the filtering and circulating mechanism includes a liquid return box, a filtering frame, a filter screen, and a second pump body. The liquid return box and the cooling box are fixedly connected together through a set of symmetric connecting plates, and the filtering frame is fixedly connected between the connecting plates through the insertion strips on both sides. The filter screen is fixedly connected inside the filtering frame. The input end of the second pump body is fixedly connected to the drain pipe on the right side of the liquid return box, and a liquid return pipe is connected between the output end of the second pump body and the water inlet pipe on the right side of the water tank.

[0007] Preferably, the water tank is fixedly installed on the rear end wall of the cooling box, and a water outlet pipe is fixedly installed at the bottom left of the water tank, and a water inlet pipe is fixedly installed at the top right of the water tank.

[0008] Preferably, the first pump body is fixedly installed on the top right of the water tank, and a connecting pipe is fixedly installed between the input end of the first pump body and the water outlet pipe. A delivery pipe is fixedly installed on the output end of the first pump body, and a shunt pipe is fixedly installed on the output end of the delivery pipe. Spray pipes are fixedly installed on the output ends of both ends of the shunt pipe, and the spray pipes are fixedly installed on the front and rear side walls of the cooling box. A plurality of atomizing nozzles are fixedly installed on the inner side wall of the spray pipe in a horizontal array and are located inside the cooling box.

[0009] Preferably, a plurality of through holes are opened on the bottom surface of the cooling box.

[0010] Preferably, a set of left and right symmetric connecting plates are fixedly installed on the top surface of the water tank, and the connecting plates are fixedly installed on the bottom surface of the cooling box. Slots are respectively opened on the opposite side walls of the left and right symmetric connecting plates. A filter screen is fixedly installed on the inner bottom surface of the filtering frame, and insertion strips are respectively fixedly installed on the left and right side walls of the filtering frame. The insertion strips are inserted into the slots, and a handle is further fixedly installed on the front end wall of the filtering frame.

[0011] Preferably, a drain pipe is fixedly installed at the bottom right of the liquid return box, and the input end of the second pump body is fixedly installed together with the drain pipe. A liquid return pipe is fixedly installed between the output end of the second pump body and the water inlet pipe.

[0012] Compared with the prior art, the present utility model has the following beneficial effects:

[0013] In the present utility model, a cooling and shaping mechanism is provided. When the plastic pipe passes through the cooling box, the first pump body extracts the cooling water in the water tank from the water outlet pipe through the connecting pipe, then transports it through the delivery pipe into the shunt pipe, and conveys it into the spray pipe through the shunt pipe. The cooling water is sprayed onto the plastic pipe in an atomized manner through the atomizing nozzles. After the atomized water droplets are sprayed onto the surface of the plastic pipe, they absorb the heat of the plastic pipe under the action of heat exchange and evaporate, which can take away the heat on the plastic pipe, thereby achieving the purpose of quickly spraying and cooling the plastic pipe for shaping. By adopting this atomized spraying and cooling method, it can effectively prevent the cooling water temperature from being too high and affecting the cooling and shaping effect of the plastic pipe;

[0014] And in cooperation with the use of the filtering and recycling mechanism, when the cooling water sprayed in the cooling box falls into the lower liquid return box through the through holes, the fine plastic particles in the cooling water can be filtered through the filter net in the filter frame. Finally, after the second pump body extracts the filtered cooling water in the liquid return box from the drain pipe, it can be pumped into the water tank from the water inlet pipe through the liquid return pipe, thereby effectively achieving the purpose of filtering, recycling, and reusing the cooling water, avoiding waste of water resources, and improving the environmental protection when using the cooling and shaping of plastic products. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the overall structural schematic diagram of the present utility model;

[0016] Figure 2 is the overall structural schematic diagram of the cooling and shaping mechanism of the present utility model;

[0017] Figure 3 is the overall structural schematic diagram of the filtering and recycling mechanism of the present utility model.

[0018] In the figure: 1, cooling box; 2, cooling and shaping mechanism; 3, filtering and recycling mechanism; 4, water tank; 5, water outlet pipe; 6, water inlet pipe; 7, spray pipe; 8, atomizing nozzle; 9, first pump body; 10, connecting pipe; 11, delivery pipe; 12, shunt pipe; 13, through hole; 14, liquid return box; 15, drain pipe; 16, connecting plate; 17, slot; 18, filter frame; 19, filter net; 20, insertion bar; 21, handle; 22, second pump body; 23, liquid return pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0020] Such as Figure 1 - Figure 3As shown in the figure, a shaping device for plastic products includes a cooling box 1. A cooling and shaping mechanism 2 is provided inside the cooling box 1. The cooling and shaping mechanism 2 includes a water tank 4, a spray pipe 7, atomizing nozzles 8, a first pump body 9, and a shunt pipe 12. The water tank 4 is fixedly connected to the rear end of the cooling box 1, and the first pump body 9 is fixedly connected to the top surface of the water tank 4. A connecting pipe 10 is connected between the input end of the first pump body 9 and the water outlet pipe 5 on the left side of the water tank 4, and a delivery pipe 11 is connected between the output end of the first pump body 9 and the shunt pipe 12. The spray pipe 7 is fixedly connected to the front and rear sides of the cooling box 1 and is connected to the shunt pipe 12. A number of atomizing nozzles 8 are fixedly connected to the inner side wall of the spray pipe 7. A filtering and circulating mechanism 3 is further provided at the bottom of the water tank 4. The filtering and circulating mechanism 3 includes a liquid return tank 14, a filtering frame 18, a filter net 19, and a second pump body 22. The liquid return tank 14 and the cooling box 1 are fixedly connected together through a set of symmetric connecting plates 16. The filtering frame 18 is fixedly connected between the connecting plates 16 through the insertion strips 20 on both sides. The filter net 19 is fixedly connected inside the filtering frame 18. The input end of the second pump body 22 is fixedly connected to the drain pipe 15 on the right side of the liquid return tank 14, and a liquid return pipe 23 is connected between the output end of the second pump body 22 and the water inlet pipe 6 on the right side of the water tank 4.

[0021] As Figure 2 shown, the water tank 4 is fixedly installed on the rear end wall of the cooling box 1. The bottom left side of the water tank 4 is fixedly installed with a water outlet pipe 5, and the top right side of the water tank 4 is fixedly installed with a water inlet pipe 6. The water tank 4 is used for storing water and storing the filtered cooling water. The water outlet pipe 5 on the water tank 4 enables the cooling water in the water tank 4 to be pumped out, and the water inlet pipe 6 on the water tank 4 enables the filtered cooling water to enter the water tank 4.

[0022] As Figure 2As shown in the figure, the first pump body 9 is fixedly installed on the right side of the top surface of the water tank 4. A connecting pipe 10 is fixedly installed between the input end of the first pump body 9 and the water outlet pipe 5. A delivery pipe 11 is fixedly installed on the output end of the first pump body 9. A shunt pipe 12 is fixedly installed on the output end of the delivery pipe 11. Spray pipes 7 are fixedly installed on the output ends of both ends of the shunt pipe 12. The spray pipes 7 are fixedly installed on the front and rear side walls of the cooling box 1. A number of atomizing nozzles 8 are fixedly installed on the inner side wall of the spray pipe 7 in a horizontal array and are located inside the cooling box 1. When the plastic pipe after extrusion molding enters the cooling box 1 for cooling, the first pump body 9 will draw out the cooling water in the cooling box 1 from the water outlet pipe 5 through the connecting pipe 10 installed on the input end, and pump the cooling water into the shunt pipe 12 through the delivery pipe 11 installed on the output end. Then, the cooling water is transported into the spray pipes 7 installed on the front and back sides of the cooling box 1 through the shunt pipe 12. Finally, the cooling water is sprayed onto the plastic pipe in the cooling box 1 in an atomized manner through the atomizing nozzles 8 provided on the spray pipes 7. After the atomized cooling water droplets are sprayed on the plastic pipe, under the action of heat exchange, the cooling water droplets will absorb the heat on the plastic pipe and evaporate and gasify after absorbing the heat. In this way, the heat on the plastic pipe is taken away, so as to quickly cool down and shape the plastic pipe by spraying. Compared with the immersion cooling method, it can effectively avoid the problem of too high temperature of the cooling water and ensure the cooling and shaping effect of the plastic pipe;

[0023] As Figure 3 shown, a number of through holes 13 are opened on the bottom surface of the cooling box 1, so that the cooling water sprayed on the cooling box 1 can flow into the lower liquid return box 14 through the through holes 13;

[0024] As Figure 3As shown in the figure, a set of left and right symmetric connecting plates 16 are fixedly installed on the top surface of the water tank 4, and the connecting plates 16 are fixedly installed on the bottom surface of the cooling tank 1. Slots 17 are respectively formed on the opposite side walls of the left and right symmetric connecting plates 16. A filter screen 19 is fixedly installed on the inner bottom surface of the filter frame 18, and insertion strips 20 are respectively fixedly installed on the left and right side walls of the filter frame 18. The insertion strips 20 are inserted into the slots 17. A handle 21 is also fixedly installed on the front end wall of the filter frame 18. By inserting the insertion strips 20 installed on the left and right side walls of the filter frame 18 into the slots 17 formed on the opposite side walls of the left and right symmetric connecting plates 16 installed between the cooling tank 1 and the liquid return tank 14, the filter frame 18 can be installed between the cooling tank 1 and the liquid return tank 14. When the cooling water flowing into the liquid return tank 14 through the through hole 13 passes through the filter frame 18, the filter screen 19 installed on the inner bottom surface of the filter frame 18 can block and filter the plastic particles on the small plastic pipes carried in the cooling water after spraying, so as to avoid the problems of pipeline blockage and inability to be recycled due to excessive small particles in the cooling water. Finally, the cooling water filtered by the filter screen 19 will flow into the liquid return tank 14. At the same time, by regularly pulling out the filter frame 18 from the cooling tank 1 and the liquid return tank 14 through the handle 21, the small particles filtered in the filter frame 18 can be cleaned and recycled, and the filter screen 19 can be cleaned to ensure the filtering effect of the cooling water during long-term use;

[0025] As Figure 3 shown, a drain pipe 15 is fixedly installed at the right bottom of the liquid return tank 14, and the input end of the second pump body 22 is fixedly installed together with the drain pipe 15. A liquid return pipe 23 is fixedly installed between the output end of the second pump body 22 and the water inlet pipe 6. After the filter screen 19 finishes filtering the cooling water and the cooling water flows into the liquid return tank 14, the second pump body 22 is turned on to output the filtered cooling water in the liquid return tank 14 through the drain pipe 15 on the right side of the liquid return tank 14 at the input end, and pump the cooling water into the water tank 4 through the liquid return pipe 23 installed on the output end from the water inlet pipe 6 installed at the right top of the water tank 4, so as to achieve the purpose of recycling the filtered cooling water and avoid wasting water resources and improve the environmental protection of the device during use.

[0026] In summary, the above is only the preferred embodiment of the present invention and is not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, various improvements can be made to it without departing from the scope of the present invention, and components therein can be replaced with equivalents, or some technical features can be equivalently replaced. All should be included within the protection scope of the present invention within the spirit and principle of the present invention.

Claims

1. A shaping device for plastic products, comprising a cooling box (1), characterized in that: The cooling box (1) is provided with a cooling and shaping mechanism (2) inside, and the cooling and shaping mechanism (2) comprises a water box (4), a spray pipe (7), an atomizing nozzle (8), a first pump body (9) and a shunt pipe (12); the water box (4) is fixedly connected to the rear end of the cooling box (1), and the first pump body (9) is fixedly connected to the top surface of the water box (4); a connecting pipe (10) is connected between the input end of the first pump body (9) and the water outlet pipe (5) on the left side of the water box (4), and a delivery pipe (11) is connected between the output end of the first pump body (9) and the shunt pipe (12); the spray pipe (7) is fixedly connected to the front and rear sides of the cooling box (1) and is connected to the shunt pipe (12), and a plurality of atomizing nozzles (8) are fixedly connected to the inner wall of the spray pipe (7). The nozzle (8) is provided with a filtering circulation mechanism (3) at the bottom of the water tank (4), and the filtering circulation mechanism (3) comprises a liquid return tank (14), a filter frame (18), a filter screen (19) and a second pump body (22). The liquid return tank (14) and the cooling tank (1) are fixedly connected together via a set of symmetrical connecting plates (16), and the filter frame (18) is fixedly connected between the connecting plates (16) via inserts (20) on both sides, and the filter screen (19) is fixedly connected inside the filter screen (19). The input end of the second pump body (22) is fixedly connected to the discharge pipe (15) on the right side of the liquid return tank (14), and a liquid return pipe (23) is connected between the output end of the second pump body (22) and the water inlet pipe (6) on the right side of the water tank (4).

2. A shaping device for plastic products according to claim 1, characterized in that: The water tank (4) is fixedly mounted on the rear end wall of the cooling box (1), and a water outlet pipe (5) is fixedly mounted on the left bottom of the water tank (4), and a water inlet pipe (6) is fixedly mounted on the right top of the water tank (4).

3. A shaping device for plastic products according to claim 2, characterized in that: The first pump body (9) is fixedly mounted on the right side of the top surface of the water tank (4), and a connecting pipe (10) is fixedly mounted between the input end of the first pump body (9) and the water outlet pipe (5), a delivery pipe (11) is fixedly mounted on the output end of the first pump body (9), and a shunt pipe (12) is fixedly mounted on the output end of the delivery pipe (11), spray pipes (7) are fixedly mounted on both ends of the shunt pipe (12), and the spray pipes (7) are fixedly mounted on the front and rear side walls of the cooling box (1), and a plurality of atomizing nozzles (8) are fixedly mounted on the inner side wall of the spray pipe (7) in a transverse array and are located inside the cooling box (1).

4. A shaping device for plastic products according to claim 3, characterized in that: The bottom surface of the cooling box (1) is provided with a plurality of through holes (13).

5. A shaping device for plastic products according to claim 4, characterized in that: A group of bilaterally symmetrical connecting plates (16) are fixedly mounted on the top surface of the water tank (4), and the connecting plates (16) are fixedly mounted on the bottom surface of the cooling box (1). Slots (17) are respectively provided on the opposite surface walls of the bilaterally symmetrical connecting plates (16). A filter screen (19) is fixedly mounted on the inner bottom surface of the filter frame (18), and insert strips (20) are respectively fixedly mounted on the left and right side walls of the filter frame (18). The insert strips (20) are inserted into the slots (17). A handle (21) is also fixedly mounted on the front end wall of the filter frame (18).

6. A shaping device for plastic products according to claim 5, characterized in that: A liquid discharge pipe (15) is fixedly installed at the right bottom of the liquid return tank (14), and the input end of the second pump body (22) is fixedly installed together with the liquid discharge pipe (15), and a liquid return pipe (23) is fixedly installed between the output end of the second pump body (22) and the water inlet pipe (6).