High-pressure pipeline double-end hot melting connecting device
By designing a double-head hot melt connection device for high-pressure pipelines and using automated clamping and positioning mechanisms, the stability and accuracy problems caused by manual operation of traditional hot melt connection devices are solved, and higher connection sealing performance and safety of the pipeline system are achieved.
Patent Information
- Application Number
- CN202421674972.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-16
AI Technical Summary
Traditional hot melt connection devices require manual operation, resulting in increased labor intensity, difficult to ensure connection stability and accuracy, prone to connection deviations and water leakage problems, affecting the safety and stability of the pipeline system.
A high-pressure pipeline double-head hot melt connection device is designed, using a clamping mechanism and a positioning mechanism. Through mechanical structures such as electric push rods, forward and reverse screws and positioning rods, the pipe insertion, heating and pulling operations are automatically completed to ensure the stability and accuracy of the connection.
It improves the stability and accuracy of the hot melt connection of the pipeline, enhances the sealing performance of the connection parts, avoids errors and labor intensity caused by manual operation, and ensures the safety and stability of the pipeline system.
Smart Images
Figure CN222959241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe hot melting, and particularly relates to a double-headed hot melting connection device for high-pressure pipes. Background Art
[0002] In pipeline engineering, the connection of high-pressure pipes is a crucial task. Since high-pressure pipes need to operate in a high-pressure environment, the stability and sealing performance of their connection parts are of vital importance. In recent years, the hot melting connection technology has been widely used in the field of high-pressure pipe connection due to its excellent connection strength and sealing performance. However, traditional hot melting connection devices usually require manual operation, including manually inserting the pipe into the heating plate, manually controlling the heating time, and manually pulling out the pipe. These operations not only increase the labor intensity but also are difficult to ensure the stability and accuracy of the connection. Moreover, due to the errors of manual operation, problems such as deviation and water leakage may occur at the connection part, thus affecting the safety and stability of the entire pipeline system. Therefore, we propose a double-headed hot melting connection device for high-pressure pipes to solve the above problems. Content of the Utility Model
[0003] The main purpose of the utility model is to provide a double-headed hot melting connection device for high-pressure pipes, which solves the problems that traditional hot melting connection devices usually require manual operation, including manually inserting the pipe into the heating plate, manually controlling the heating time, and manually pulling out the pipe. These operations not only increase the labor intensity but also are difficult to ensure the stability and accuracy of the connection. Moreover, due to the errors of manual operation, problems such as deviation and water leakage may occur at the connection part, thus affecting the safety and stability of the entire pipeline system.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] A double-headed hot melting connection device for high-pressure pipes, including a bottom plate. A clamping mechanism for clamping and limiting raw materials is installed at the upper end of the bottom plate. A support frame is installed at the rear side of the upper surface of the bottom plate. A heating plate is movably installed inside the support frame. A fixing rod is installed inside the support frame, and the rod body of the fixing rod movably penetrates through the inside of the heating plate. A positioning mechanism for maintaining stability is installed between the heating plate and the support frame. The heating plate is located between the clamping mechanisms. A plurality of die heads are respectively installed on both sides of the heating plate, and each pair of die heads corresponds to each other and overlaps with each other.
[0006] Preferably, the clamping mechanism includes a fixed block, with moving blocks movably installed at both ends inside the fixed block. Upper clamping plates are respectively installed at the upper ends of the moving blocks, and lower clamping plates are respectively snap-fitted and installed at the upper ends of the upper clamping plates. A number of clamping holes are provided between the upper clamping plates and the lower clamping plates, and each clamping hole corresponds to and coincides with the die head one by one.
[0007] Preferably, an electric push rod is installed at the rear end inside the lower clamping plate, and the output end of the electric push rod is connected to the upper clamping plate.
[0008] Preferably, guide rods are respectively installed at both ends inside the fixed block, the rod bodies of the guide rods are respectively movably installed through the inside of the moving blocks, a positive and negative lead screw is movably installed through the middle inside the fixed block, the rod bodies of the positive and negative lead screws are respectively installed through the inside of the moving blocks by threads, and a motor is installed on one side of the bottom plate. The output end of the motor is connected to the positive and negative lead screw.
[0009] Preferably, the positioning mechanism includes a movable groove and a guiding groove. The movable groove is provided on one side of the rear end inside the heating plate, a positioning rod is movably installed through the inside of the movable groove, the guiding groove is centered on the fixed rod, provided on the inner wall of the support frame and close to the movable groove, and one end of the positioning rod is snap-fitted and installed inside the movable groove.
[0010] Preferably, a first spring is installed between the positioning rod and the movable groove. A groove is provided on the upper end inside the support frame and close to the guiding groove side, one end of the positioning rod is movably installed through the inside of the groove, a limiting block is movably installed inside the groove, and the limiting block is in contact with the positioning rod.
[0011] Preferably, a clamping groove is provided on the side of the limiting block close to the positioning rod, one end of the positioning rod is snap-fitted and installed inside the clamping groove, a second spring is installed between the lower end of the limiting block and the groove, a push rod is movably installed through the upper end inside the groove, the lower end of the push rod is connected to the limiting block, and a handle is installed at the front end of the heating plate.
[0012] Compared with the prior art, the present utility model has the following beneficial effects:
[0013] (1) In the present utility model, the raw material is clamped according to its diameter through the clamping holes. After the clamping is completed, the cooperation of the positive and negative lead screw and the moving block is used to replace manual insertion and extraction, improving the stability and accuracy of the raw material during the hot melt connection process, enhancing the sealing performance of the connection part of the raw material during the hot melt connection, avoiding situations such as water seepage, and at the same time better protecting the user's hand, keeping the user's hand away from the die head.
[0014] (2) In the present utility model, the heating plate is positioned through the engagement connection between the positioning rod and the groove, so that when the moving plate drives the raw material to be inserted into or pulled out of the die head, the heating plate always maintains a stable state and does not generate offset or other situations, thereby facilitating the engagement connection of the raw material according to the shape melted out by the die head in the later stage and improving the accuracy during the connection process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is an overall structural schematic diagram of a double - head hot - melt connection device for high - pressure pipelines of the present utility model;
[0016] Figure 2 is a front - view structural schematic diagram of a double - head hot - melt connection device for high - pressure pipelines of the present utility model;
[0017] Figure 3 is a side - view structural schematic diagram of a double - head hot - melt connection device for high - pressure pipelines of the present utility model;
[0018] Figure 4 is a... of a double - head hot - melt connection device for high - pressure pipelines of the present utility model Figure 2 sectional structural schematic diagram at A - A of;
[0019] Figure 5 is a... of a double - head hot - melt connection device for high - pressure pipelines of the present utility model Figure 3 sectional structural schematic diagram at B - B of;
[0020] Figure 6 is a... of a double - head hot - melt connection device for high - pressure pipelines of the present utility model Figure 5 enlarged structural schematic diagram at C of.
[0021] In the figure: 1, bottom plate; 2, clamping mechanism; 201, fixed block; 202, guiding rod; 203, positive and negative lead screw; 204, motor; 205, moving block; 206, lower clamping plate; 207, upper clamping plate; 208, clamping hole; 209, electric push rod; 3, support frame; 4, heating plate; 5, positioning mechanism; 501, activity groove; 502, positioning rod; 503, first spring; 504, handle; 505, guiding groove; 506, groove; 507, second spring; 508, limiting block; 509, engaging groove; 510, push rod; 6, die head; 7, fixed rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0023] As Figures 1 to 6 shown, an embodiment of the utility model provides a double - head hot - melt connection device for high - pressure pipelines, including a bottom plate 1. A clamping mechanism 2 for clamping and limiting raw materials is installed at the upper end of the bottom plate 1. A support frame 3 is installed at the rear side of the upper surface of the bottom plate 1. A heating plate 4 is movably installed inside the support frame 3. A fixing rod 7 is installed inside the support frame 3, and the rod body of the fixing rod 7 movably penetrates through the inside of the heating plate 4. A positioning mechanism 5 for maintaining stability is installed between the heating plate 4 and the support frame 3. The heating plate 4 is located between the clamping mechanisms 2. A plurality of dies 6 are respectively installed on both sides of the heating plate 4, and each pair of dies 6 corresponds to each other and overlaps with each other.
[0024] As Figure 2 shown in Figure 4 another embodiment of the utility model, the clamping mechanism 2 includes fixing blocks 201. Moving blocks 205 are respectively and movably installed at both ends inside the fixing blocks 201. Lower clamping plates 206 are respectively installed at the upper ends of the moving blocks 205. Upper clamping plates 207 are respectively snap - fitted and installed at the upper ends of the lower clamping plates 206. A plurality of clamping holes 208 are formed between the upper clamping plates 207 and the lower clamping plates 206. Each clamping hole 208 corresponds to and overlaps with a die 6 respectively. An electric push rod 209 is installed at the rear end inside the lower clamping plate 206, and the output end of the electric push rod 209 is connected to the upper clamping plate 207. Guide rods 202 are respectively installed at both ends inside the fixing blocks 201, and the rod bodies of the guide rods 202 respectively movably penetrate through the inside of the moving blocks 205. A positive and negative lead screw 203 movably penetrates through the middle inside the fixing blocks 201, and the rod body of the positive and negative lead screw 203 respectively penetrates through the inside of the moving blocks 205 through threads. A motor 204 is installed on one side of the bottom plate 1, and the output end of the motor 204 is connected to the positive and negative lead screw 203.
[0025] When hot melt connection of raw materials is required, the electric push rod 209 will first push the upper clamping plate 207 upward to open the clamping hole 208. Then, the user selects the corresponding clamping hole 208 according to the diameter of the raw material and places the raw material. After the raw material is placed, the electric push rod 209 will pull the upper clamping plate 207 downward to make the upper clamping plate 207 cooperate with the clamping hole 208 to clamp and position the raw material. After the raw material is clamped, the user can heat the die head 6 through the heating plate 4. After the die head 6 is heated to the specified temperature, the motor 204 controls the moving blocks 205 to move relatively synchronously through the positive and negative lead screws 203, so that the moving blocks 205 respectively cooperate with the lower clamping plate 206 to drive the raw material to be inserted into the die head 6 for hot melt forming. After the raw material is hot melt formed, the motor 204 controls the moving blocks 205 to move in the reverse direction through the positive and negative lead screws 203, so that the moving blocks 205 drive the separation between the raw material and the die head 6 respectively. After the raw material is separated, the user pushes the heating plate 4 upward through the handle 504 to make it leave between the raw materials. Then, the motor 204 controls the moving blocks 205 to move relatively again through the positive and negative lead screws 203, so that the moving blocks 205 drive the raw material to be inserted and the connecting part is hot melt connected to complete the connection work of the pipeline.
[0026] As Figure 6 shown, in another embodiment of the present invention, the positioning mechanism 5 includes a movable groove 501 and a guiding groove 505. The movable groove 501 is arranged on one side of the inner rear end of the heating plate 4. A positioning rod 502 is movably installed through the inside of the movable groove 501. The guiding groove 505 is centered on the fixed rod 7 and is arranged on the inner wall of the support frame 3 and close to one side of the movable groove 501. One end of the positioning rod 502 is snap-fitted inside the movable groove 501. A first spring 503 is installed between the positioning rod 502 and the movable groove 501. A groove 506 is arranged on the upper end of the inside of the support frame 3 and close to one side of the guiding groove 505. One end of the positioning rod 502 is movably installed through the inside of the groove 506. A limiting block 508 is movably installed inside the groove 506. The limiting block 508 is in contact with the positioning rod 502. A clamping groove 509 is arranged on the side of the limiting block 508 close to the positioning rod 502. One end of the positioning rod 502 is snap-fitted inside the clamping groove 509. A second spring 507 is installed between the lower end of the limiting block 508 and the groove 506. A push rod 510 is movably installed through the upper end of the inside of the groove 506. The lower end of the push rod 510 is connected to the limiting block 508. A handle 504 is installed at the front end of the heating plate 4.
[0027] When hot melt connection of raw materials is required, the heating plate 4 remains horizontal with the fixed rod 7 as the axis, so that the heating plate 4 drives the die head 6 to be located between the clamping holes 208. At the same time, the positioning rod 502 will also be pushed by the first spring 503 and snap into the groove 506 and the engaging groove 509 to position the heating plate 4, ensuring that the heating plate 4 remains stable when driving the die head 6 to perform hot melt shaping on both ends of the raw materials. Then, after the raw materials and the die head 6 are separated, the user first pushes the push rod 510 to make the push rod 510 push the limit block 508 to move downward, so that the limit block 508 cooperates with the engaging groove 509 to push the positioning rod 502 out of the groove 506. Then, the user pulls the heating plate 4 upward through the handle 504, so that the heating plate 4 quickly disengages from between the raw materials. After the heating plate 4 moves upward, the raw materials can be quickly hot melt connected, improving the sealing performance between the raw materials and being more convenient.
[0028] The working principle of this high-pressure pipeline double-head hot melt connection device:
[0029] During use, first, when hot melt connection of raw materials is required, the electric push rod 209 will first push the upper clamping plate 207 to move upward to open the clamping hole 208. Then, the user selects the corresponding clamping hole 208 according to the diameter of the raw materials and places them. After the raw materials are placed, the electric push rod 209 will pull the upper clamping plate 207 to move downward, so that the upper clamping plate 207 cooperates with the clamping hole 208 to clamp and position the raw materials. After the raw materials are clamped, the user can heat the die head 6 through the heating plate 4. After the die head 6 is heated to the specified temperature, the motor 204 controls the moving blocks 205 to move relatively synchronously through the positive and negative lead screws 203, so that the moving blocks 205 respectively cooperate with the lower clamping plate 206 to drive the raw materials to be inserted into the die head 6 for hot melt forming. Then, after the raw materials are hot melt formed, the motor 204 controls the moving blocks 205 to move in the reverse direction through the positive and negative lead screws 203, so that the moving blocks 205 drive the separation between the raw materials and the die head 6 respectively. Then, after the raw materials and the die head 6 are separated, the user first pushes the push rod 510 to make the push rod 510 push the limit block 508 to move downward, so that the limit block 508 cooperates with the engaging groove 509 to push the positioning rod 502 out of the groove 506. Then, the user pulls the heating plate 4 upward through the handle 504, so that the heating plate 4 quickly disengages from between the raw materials. Then, the motor 204 controls the moving blocks 205 to move relatively again through the positive and negative lead screws 203, so that the moving blocks 205 drive the raw materials to be inserted and the connection parts are hot melt connected to complete the connection work of the pipeline.
[0030] Obviously, the above embodiments of the present utility model are merely examples for clearly illustrating the present utility model, rather than limitations on the implementation manners of the present utility model. For those of ordinary skill in the art, based on the above description, other different forms of changes or variations can be made. It is impossible to list all the implementation manners here. Any obvious changes or variations derived from the technical solutions of the present utility model still fall within the protection scope of the present utility model.
Claims
1. A high-pressure pipeline double-end hot-melt connection device, comprising a bottom plate (1), characterized in that: A clamping mechanism (2) for clamping and limiting the position of the raw material is installed at the upper end of the bottom plate (1), a support frame (3) is installed on the rear side of the upper surface of the bottom plate (1), a heating plate (4) is movably installed inside the support frame (3), a fixing rod (7) is installed inside the support frame (3), the rod body of the fixing rod (7) is movably installed through the inside of the heating plate (4), a positioning mechanism (5) for maintaining stability is installed between the heating plate (4) and the support frame (3), the heating plate (4) is located between the clamping mechanism (2), and a plurality of die heads (6) are respectively installed on both sides of the heating plate (4), and each of the die heads (6) corresponds to each other and overlaps with each other.
2. A high-pressure pipeline double-end hot-melt connection device according to claim 1, characterized in that: The clamping mechanism (2) comprises a fixed block (201), the two ends of the fixed block (201) are movably mounted with movable blocks (205), the upper ends of the movable blocks (205) are respectively mounted with lower clamping plates (206), the upper ends of the lower clamping plates (206) are respectively mounted with upper clamping plates (207) in a snap-fitting manner, a plurality of clamping holes (208) are provided between the upper clamping plates (207) and the lower clamping plates (206), and each of the clamping holes (208) corresponds to a die head (6) one by one and overlaps with each other.
3. A high-pressure pipeline double-end hot-melt connection device according to claim 2, characterized in that: An electric push rod (209) is installed at the inner rear end of the lower clamping plate (206), and the output end of the electric push rod (209) is connected to the upper clamping plate (207).
4. A high-pressure pipeline double-end hot-melt connection device according to claim 2, characterized in that: Guide rods (202) are respectively installed at both ends of the interior of the fixed block (201), and the rod bodies of the guide rods (202) are respectively installed in a movable manner through the interior of the moving block (205). A forward and reverse screw rod (203) is movably installed in the middle of the interior of the fixed block (201), and the rod bodies of the forward and reverse screw rods (203) are respectively installed in the interior of the moving block (205) through threads. A motor (204) is installed on one side of the bottom plate (1), and the output end of the motor (204) is connected to the forward and reverse screw rods (203).
5. A high-pressure pipeline double-end hot-melt connection device according to claim 1, characterized in that: The positioning mechanism (5) comprises a movable groove (501) and a guide groove (505); the movable groove (501) is arranged on one side of the rear end inside the heating plate (4); a positioning rod (502) is installed in the movable groove (501) through which the movable groove (501) is installed; the guide groove (505) is arranged on the inner wall of the support frame (3) and close to one side of the movable groove (501) with the fixed rod (7) as the center of the circle; one end of the positioning rod (502) is snap-fitted and installed inside the movable groove (501).
6. A high-pressure pipeline double-end hot-melt connection device according to claim 5, characterized in that: A spring (503) is installed between the positioning rod (502) and the movable groove (501); a groove (506) is provided at the inner upper end of the support frame (3) and close to the guide groove (505); one end of the positioning rod (502) is movably installed in the groove (506); a limit block (508) is movably installed in the groove (506); and the limit block (508) is fitted with the positioning rod (502).
7. A high-pressure pipeline double-end hot-melt connection device according to claim 6, characterized in that: A locking groove (509) is provided on one side of the limit block (508) close to the positioning rod (502), and one end of the positioning rod (502) is locked in the locking groove (509). A second spring (507) is installed between the lower end of the limit block (508) and the groove (506). A push rod (510) is movably installed through the upper end of the groove (506). The lower end of the push rod (510) and the limit block (508) are connected. A handle (504) is installed at the front end of the heating plate (4).