Adjustable trimming device for color box processing
By introducing a slide design into the color box processing device, the rapid circulation of counterweight blocks is realized, and the problem of space occupied by multiple counterweight blocks is solved, and the work efficiency and safety are improved.
Patent Information
- Application Number
- CN202421531349.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During the color box processing, the use of multiple counterweights occupies a large storage space, resulting in limited space for staff movements, increasing the cumbersomeness of work and safety hazards.
An adjustable trimming device for color box processing is designed, including components such as fixing frames, conveyor belts, cutter heads, vibrators, cameras and slides. Through the design of the slide, the counterweight can be moved and recycled quickly, reducing the space occupancy.
The rapid recycling of counterweight blocks is realized, which reduces space occupation, improves work efficiency, and reduces the cumbersome operation and safety risks of staff.
Smart Images

Figure CN222959315U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to the trimming device of color boxes, and particularly relates to an adjustable trimming device for color box processing. Background Art
[0002] The adjustable trimming device is a device used in the process of color box processing. Its main function is to precisely trim and shape the edges of color boxes. This device usually has an adjustable function, which can adjust the trimming work according to the sizes and shapes of different color boxes, so as to ensure the accuracy and consistency of trimming. However, when fixing the color box on the conveyor belt through a counterweight, the staff at the other end usually needs to remove both the counterweight and the trimmed color box at the same time for storage. And after the staff storing the color box and the counterweight finishes storing the counterweight, they need to transfer the position of the counterweight. Moreover, the simultaneous use of multiple counterweights will occupy a large storage space, and a large number of color boxes and counterweights also need to be stacked around the staff placing the counterweights and color boxes on the right side, reducing the activity space of the staff and prone to the situation of being blocked and falling. Summary of the Utility Model
[0003] The purpose of the utility model is to provide an adjustable trimming device for color box processing to solve the problem that the simultaneous use of multiple counterweights in the above background art will occupy a large storage space.
[0004] To achieve the above purpose, the utility model provides the following technical solution: an adjustable trimming device for color box processing, including a fixed frame a and a fixed frame b installed at the rear side of the fixed frame a;
[0005] A conveyor belt is arranged between the fixed frame a and the fixed frame b to drive the color box to move from right to left;
[0006] A cutter head is arranged on the upper side of the conveyor belt;
[0007] A vibrator is arranged on the outer wall of the upper end of the cutter head to drive the cutter head to vibrate for cutting the color box. A camera is arranged at the rear side of the cutter head. A plurality of counterweights a and counterweights b are equidistantly arranged on the upper side of the conveyor belt to press the color box and limit the position of the color box;
[0008] The front outer wall of the fixed frame a is fixedly connected with a fixed plate a, and the front outer wall of the fixed plate a is fixedly connected with a fixed plate b. upward-opening sliding grooves are respectively formed in the centers of the upper outer walls of the fixed plate a and the fixed plate b for the movement of the counterweights a and counterweights b.
[0009] Preferably, buffer pads are fixedly connected to the inner walls of the right ends of the two sliding grooves to reduce the impact force when the counterweights a and counterweights b hit the sliding grooves. Guide openings are arranged on the left sides of the two sliding grooves.
[0010] Preferably, guiding slopes are fixedly connected to the inner walls at the lower ends of the two slideways to guide the sliding directions of counterweight a and counterweight b, and the inclination direction of the guiding slope is downward from left to right.
[0011] Preferably, the vertical lengths of the fixing plate a and the fixing plate b are both smaller than the vertical heights of the counterweight a and the counterweight b when they stand upright, and the buffer pad is made of rubber material.
[0012] Preferably, chutes are respectively formed in the centers of the outer walls at the upper ends of the fixing frame a and the fixing frame b, and drivers a are arranged on the upper sides of the fixing frame a and the fixing frame b to drive the cutter head to move horizontally.
[0013] Preferably, a slide rail is fixedly connected between the two drivers a, and a slide plate is drivingly connected to the slide rail.
[0014] Preferably, a driver b is fixedly connected to the outer wall at the upper end of the slide plate to move the slide plate on the slide rail to drive the cutter head to move back and forth, and a fixing block is fixedly connected to the outer wall at the right end of the slide plate to limit the positions of the vibrator and the camera.
[0015] Preferably, a rotary motor is fixedly connected to the outer wall at the upper end of the vibrator to drive the cutter head to rotate clockwise and counterclockwise, and fixing screws are arranged between the cutter head and the vibrator to limit the positions between the cutter head and the vibrator.
[0016] Preferably, feet are fixedly connected to the outer walls at the lower ends of the fixing frame a and the fixing frame b respectively near the left and right sides, a driving motor is fixedly connected to the outer wall at the rear end of the fixing frame b to drive the conveyor belt to rotate, and the driving motor, the driver a, and the driver b are all electrically connected to an external power supply.
[0017] Compared with the prior art, the utility model provides an adjustable edge trimming device for color box processing, and has the following beneficial effects:
[0018] By installing the fixing plate a, the fixing plate b and the slideway, when the staff on the left side of the conveyor belt remove the trimmed color box and the counterweight a and the counterweight b, the counterweight a and the counterweight b can be respectively placed into the inner slideways of the fixing plate a and the fixing plate b first, and the counterweight a and the counterweight b can slide to the hands of the staff on the right side through the slideway, so as to complete the rapid circulation of the counterweight a and the counterweight b. Only a small amount of counterweight a and counterweight b are needed to complete the dosage of the entire color box edge trimming, reducing the production cost of the counterweight a and the counterweight b, and at the same time reducing the work complexity when storing the counterweight a and the counterweight b, increasing the work efficiency, avoiding the situation of using multiple counterweight a and counterweight b and stacking them at the feet waiting to be used, and also avoiding the situation that the staff is tripped when moving. Brief Description of the Drawings
[0019] Figure 1 This is a schematic structural diagram of an adjustable edge trimming device for color box processing according to the present utility model.
[0020] Figure 2 This is a partial structural diagram of the driver b area of the present utility model.
[0021] Figure 3 This is a partial structural diagram of the fixing plate a area of the present utility model.
[0022] Figure 4 This is a partial structural diagram of the fixing plate a area of the present utility model.
[0023] Figure 5 This is a partial front view sectional structural diagram of the fixing plate a area of the present utility model.
[0024] In the figure: 1, fixing frame a; 2, conveyor belt; 3, support feet; 4, counterweight a; 5, fixing frame b; 6, driving motor; 7, counterweight b; 8, chute; 9, driver a; 10, slide rail; 11, driver b; 12, fixing plate a; 13, fixing block; 14, sliding plate; 15, vibrator; 16, rotating motor; 17, camera; 18, cutter head; 19, fixing plate b; 20, slideway; 21, buffer pad; 22, guiding port; 23, guiding slope. Detailed Description of the Preferred Embodiment
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] The present utility model provides an adjustable edge trimming device for color box processing as shown in Figures 1-3 which includes a fixing frame a 1 and a fixing frame b 5 installed at the rear side of the fixing frame a 1;
[0027] A conveyor belt 2 is arranged between the fixing frame a 1 and the fixing frame b 5 to drive the color box to move from right to left;
[0028] A cutter head 18 is arranged on the upper side of the conveyor belt 2;
[0029] A vibrator 15 is provided on the outer wall of the upper end of the cutter head 18 to drive the cutter head 18 to vibrate for cutting the color box. A camera 17 is provided at the rear side of the cutter head 18. A plurality of weight blocks a4 and weight blocks b7 are equidistantly arranged on the upper side of the conveyor belt 2 to press the color box to limit the position of the color box. When trimming the color box, first, the size and bleeding distance of the color box are transmitted to the inside of the driver b11 through the terminal. Then, the staff places the color box to be cut on the conveyor belt 2. After the specific values and sizes of the color box are photographed by the camera 17, the weight blocks a4 and weight blocks b7 are placed on the color box. Then, the conveyor belt 2 is started to work. When the conveyor belt 2 conveys the color box and moves, the camera 17 will photograph the position of the color box and make a backup. Then, the conveyor belt 2 is stopped from moving. At this time, the position of the cutter head 18 moves to the position where the color box needs to be trimmed, and the camera 17 moves synchronously to take pictures to avoid the situation of cutting the wrong position. The vibrator 15 drives the cutter head 18 to vibrate to cut the trimming position of the color box. After waiting for the cutter head 18 to reciprocate left and right and front and back to complete the trimming of the position where the color box needs to be trimmed, the conveyor belt 2 is controlled to rotate to drive the color box to move to the left. During the movement, the staff on the right is ready to place the color box on the conveyor belt 2, and the staff on the left removes the color box, the weight blocks a4 and the weight blocks b7. When the staff on the right places the color box on the conveyor belt 2, the work can be repeated. After changing the type of color box, it can be replaced by re-entering the data;
[0030] A fixing plate a12 is fixedly connected to the outer wall of the front end of the fixing frame a1. A fixing plate b19 is fixedly connected to the outer wall of the front end of the fixing plate a12. Upward-opening sliding channels 20 are provided at the centers of the upper outer walls of the fixing plate a12 and the fixing plate b19 for the movement of the weight blocks a4 and the weight blocks b7. After the staff on the left removes the weight blocks a4 and the weight blocks b7, weight blocks a4 and weight blocks b7 of different sizes can be placed inside the sliding channels 20 opened inside different fixing plates a12 and fixing plates b19. At this time, the weight blocks a4 and the weight blocks b7 can roll to the right for the staff on the right to take and use.
[0031] As Figure 3 and Figure 4 As shown, buffer pads 21 are fixedly connected to the inner walls of the right ends of the two sliding channels 20 to reduce the impact force when the weight blocks a4 and the weight blocks b7 hit the sliding channels 20. Guide openings 22 are provided on the left sides of the two sliding channels 20.
[0032] When placing the weight blocks a4 and the weight blocks b7 in the sliding channels 20, the weight blocks a4 and the weight blocks b7 can be quickly placed in the sliding channels 20 through the guide openings 22 for guidance. At the same time, when the weight blocks a4 and the weight blocks b7 hit the inner walls of the right ends of the sliding channels 20, the buffer pads 21 can reduce the noise and impact force during the impact.
[0033] AsFigure 5 As shown, on the inner walls of the lower ends of the two sliding channels 20, guiding slopes 23 are fixedly connected to guide the sliding directions of the counterweight a4 and the counterweight b7. The inclination direction of the guiding slope 23 is downward from left to right.
[0034] When the counterweight a4 and the counterweight b7 slide inside the sliding channel 20, the guiding slope 23 inclined from left to right can accelerate the sliding speeds of the counterweight a4 and the counterweight b7.
[0035] As Figure 1 and Figure 3 shown, the vertical lengths of the fixing plate a12 and the fixing plate b19 are both smaller than the vertical heights of the counterweight a4 and the counterweight b7 when they stand upright. The buffer pad 21 is made of rubber material.
[0036] The vertical lengths of the fixing plate a12 and the fixing plate b19 are both smaller than the vertical heights of the counterweight a4 and the counterweight b7 when they stand upright. When the staff on the right takes the counterweight a4 and the counterweight b7, a part will be exposed for the staff to take out the counterweight a4 and the counterweight b7 from the sliding channel 20.
[0037] As Figure 1 and Figure 2 shown, inside the centers of the outer walls at the upper ends of the fixing frame a1 and the fixing frame b5, chutes 8 are opened. On the upper sides of the fixing frame a1 and the fixing frame b5, drivers a9 are arranged to drive the cutter head 18 to move horizontally. A slide rail 10 is fixedly connected between the two drivers a9. A slide plate 14 is drivingly connected to the slide rail 10. On the outer wall of the upper end of the slide plate 14, a driver b11 is fixedly connected to move the slide plate 14 on the slide rail 10 to drive the cutter head 18 to move back and forth. On the outer wall of the right end of the slide plate 14, a fixing block 13 is fixedly connected to limit the positions of the vibrator 15 and the camera 17.
[0038] When the cutter head 18 trims the color box, the driver a9 moves horizontally inside the chute 8, thereby driving the cutter head 18 to move horizontally. At the same time, the driver b11 drives the slide plate 14 to move back and forth inside the slide rail 10, and then the cutter head 18 can be driven to move in the front - back direction.
[0039] As Figure 1 and Figure 2 shown, on the outer wall of the upper end of the vibrator 15, a rotary motor 16 is fixedly connected to adjust the cutter head 18 to rotate clockwise and counterclockwise. Between the cutter head 18 and the vibrator 15, fixing screws are provided to limit the positions between the cutter head 18 and the vibrator 15. On the outer walls at the lower ends of the fixing frame a1 and the fixing frame b5 and respectively close to the left and right sides, support feet 3 are fixedly connected. On the outer wall at the rear end of the fixing frame b5, a driving motor 6 is fixedly connected to drive the conveyor belt 2 to rotate. The driving motor 6, the driver a9, and the driver b11 are all electrically connected to an external power source.
[0040] When cutting the color box with the cutter head 18, the angle of the cutter head 18 can be tilted by rotating the motor 16 to cut the edge of the inclined color box. When the cutter head 18 is damaged, the fixing screw can be unscrewed to replace the cutter head 18. After replacement, the cutter head 18 is reinserted into the vibrator 15 and fixed by the fixing screw. When the driving motor 6 is working, it drives the driving shaft inside the conveyor belt 2 to rotate, driving the conveyor belt 2 to rotate to the left. The vibrator 15, the rotating motor 16 and the camera 17 are electrically connected to the driver b11.
[0041] The implementation principle of this embodiment is as follows: When trimming the color box, first, the size and bleeding distance of the color box are transmitted to the inside of the driver b11 through the terminal. Then, the staff places the color box to be cut on the conveyor belt 2. After photographing the specific values and size of the color box through the camera 17, the counterweight a4 and the counterweight b7 are placed on the color box. Then, the conveyor belt 2 is started to work. When the conveyor belt 2 transports the color box and moves, the camera 17 will photograph the position of the color box and make a backup. Then, the conveyor belt 2 is stopped from moving. At this time, the position of the cutter head 18 moves to the position where the color box needs to be trimmed, and the camera 17 moves synchronously to take pictures to avoid the situation of incorrect cutting position. The vibrator 15 drives the cutter head 18 to vibrate to cut the trimming position of the color box. After waiting for the cutter head 18 to move back and forth left and right to complete the trimming of the position where the color box needs to be trimmed, the conveyor belt 2 is controlled to rotate, driving the color box to move to the left. During the movement, the staff on the right is ready to place the color box on the conveyor belt 2, and the staff on the left removes the color box, the counterweight a4 and the counterweight b7. When the staff on the right places the color box on the conveyor belt 2, the work can be repeated. When the type of the color box is changed, it can be replaced by re-entering the data. After the staff on the left removes the counterweight a4 and the counterweight b7, the counterweights a4 and b7 of different sizes can be placed inside the slideways 20 opened in the different fixing plates a12 and fixing plates b19. At this time, the counterweights a4 and b7 can roll to the right for the staff on the right to take and use.
[0042] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An adjustable trimming device for color box processing, comprising a fixing frame a (1) and a fixing frame b (5) mounted on the rear side of the fixing frame a (1); A conveyor belt (2) is provided between the fixing frame a (1) and the fixing frame b (5) to drive the color box to move from right to left; A cutter head (18) is provided on the upper side of the conveyor belt (2); The outer wall of the upper end of the cutter head (18) is provided with a vibrator (15) to drive the cutter head (18) to vibrate and cut the color box; a camera (17) is provided on the rear side of the cutter head (18); and a plurality of counterweight blocks a (4) and counterweight blocks b (7) are equidistantly provided on the upper side of the conveyor belt (2) to press the color box and limit the position of the color box; Features: The front end outer wall of the fixing frame a (1) is fixedly connected to a fixing plate a (12), and the front end outer wall of the fixing plate a (12) is fixedly connected to a fixing plate b (19). The inner center of the upper end outer wall of the fixing plate a (12) and the fixing plate b (19) is provided with an upwardly open slideway (20) for the movement of the counterweight block a (4) and the counterweight block b (7).
2. The adjustable trimming device for color box processing according to claim 1, characterized in that: A buffer pad (21) is fixedly connected to the inner wall of the right end of the two slideways (20) to reduce the impact force when the counterweight block a (4) and the counterweight block b (7) collide with the slideway (20), and a guide port (22) is provided on the left side of the two slideways (20).
3. The adjustable trimming device for color box processing according to claim 1, characterized in that: The inner walls of the lower ends of the two slideways (20) are fixedly connected with guide slopes (23) to guide the sliding directions of the counterweight block a (4) and the counterweight block b (7), and the guide slopes (23) are inclined downward from left to right.
4. The adjustable trimming device for color box processing according to claim 2, characterized in that: The vertical lengths of the fixing plate a (12) and the fixing plate b (19) are both smaller than the vertical heights of the counterweight blocks a (4) and b (7) when they are erected, and the buffer pad (21) is made of rubber material.
5. The adjustable trimming device for color box processing according to claim 1, characterized in that: A slide groove (8) is provided at the center of the upper outer wall of the fixing frame a (1) and the fixing frame b (5), and a driver a (9) is provided on the upper side of the fixing frame a (1) and the fixing frame b (5) to drive the cutter head (18) to move horizontally.
6. The adjustable trimming device for color box processing according to claim 5, characterized in that: A slide rail (10) is fixedly connected between the two drivers a (9), and a slide plate (14) is drivingly connected to the slide rail (10).
7. The adjustable trimming device for color box processing according to claim 6, characterized in that: The upper outer wall of the slide plate (14) is fixedly connected to a driver b (11) to move the slide plate (14) on the slide rail (10) to drive the cutter head (18) to move forward and backward, and the right outer wall of the slide plate (14) is fixedly connected to a fixing block (13) to limit the positions of the vibrator (15) and the camera (17).
8. The adjustable trimming device for color box processing according to claim 1, characterized in that: The upper outer wall of the vibrator (15) is fixedly connected to a rotating motor (16) to adjust the cutter head (18) to rotate clockwise and counterclockwise, and a fixing screw is provided between the cutter head (18) and the vibrator (15) to limit the position between the cutter head (18) and the vibrator (15).
9. The adjustable trimming device for color box processing according to claim 1, characterized in that: The lower outer walls of the fixing frame a (1) and the fixing frame b (5) are fixedly connected with supporting feet (3) near the left and right sides respectively, and the rear end outer wall of the fixing frame b (5) is fixedly connected with a driving motor (6) to drive the conveyor belt (2) to rotate, and the driving motor (6), the driver a (9) and the driver b (11) are all electrically connected to an external power supply.