Automatic adjusting device for corrugated production line hot plate

By designing adjustable hot plates and compacting roller devices in the corrugated production line, combined with the buffering effect of the support spring, the problems of poor adaptability and uneven compaction in the prior art are solved, and more efficient and durable corrugated board processing is achieved.

CN222959362UActive Publication Date: 2025-06-10JINAN WANCHANG PACKAGING PRINTING CO LTD
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Patent Information

Application Number
CN202421602663.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-06-10
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

In the existing corrugated production lines, the position of the compacting roller is fixed, making it difficult to adapt to corrugated plates of different thicknesses, and the lack of buffering devices, resulting in the corrugated plates being easily damaged or unevenly compacted during the compaction process.

Method used

An automatic adjustment device for hot plates of corrugated production line is designed to adjust the heating plate and compaction roller up and down through an electric telescopic rod, and is equipped with a support spring to reduce direct impact on the corrugated plate.

Benefits of technology

The device can adapt to corrugated boards of different thicknesses and materials, reduce the risk of corrugated board damage, ensure uniform compaction and extend the service life of the compaction roller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a corrugated production line hot plate automatic adjusting device which comprises a main shell, an operation cavity is formed in the inner side of the main shell, and a steam generator is fixedly connected to the upper portion of the main shell. According to the utility model, the steam heating and compacting mechanism can uniformly transfer heat to the corrugated board through the punching net plate, and can be matched with the compacting roller to ensure that the corrugated board is compacted while being heated, so that the structure and the performance of the corrugated board are enhanced, and through the design of the supporting spring, when the compacting roller carries out compacting treatment on the corrugated board, the corrugated board can be heated and compacted at the same time. An effective buffering effect can be provided, damage to corrugated boards caused by direct impact is reduced, pressure is evenly applied, the corrugated boards are protected, the service life of a compaction roller is prolonged, stable lifting and flexible adjustment of a heating plate are achieved through accurate control over an electric telescopic rod, the distance between the heating plate and the corrugated boards can be adjusted, and the production efficiency is improved. And the compaction roller can be better attached to the corrugated board, so that the device can meet the processing requirements of the corrugated boards with different thicknesses and materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of corrugated production line processing equipment, in particular to a hot plate automatic adjustment device for a corrugated production line. Background Technique

[0002] In the prior art, the position of the compaction roller is generally fixed and difficult to adjust up and down, which is difficult to adapt to corrugated boards of different thicknesses. Moreover, the compaction roller is often not equipped with a buffer device such as a support spring, resulting in direct impact on the corrugated board during the compaction process. For corrugated boards made of cardboard, it is easy to cause damage or uneven compaction, which not only affects the structure and performance of the corrugated board, but also may shorten the service life of the compaction roller. Therefore, a hot plate automatic adjustment device for a corrugated production line is provided to solve the above problems. Content of the Utility Model

[0003] The purpose of the utility model is to provide a hot plate automatic adjustment device for a corrugated production line to solve the problems raised in the above background technique. The heating plate and the compaction roller can be adjusted up and down to adapt to corrugated boards of different sizes. Through the support spring, the damage to the corrugated board caused by direct impact can be reduced, the corrugated board is protected, and the service life of the compaction roller is extended, solving the problems raised in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A hot plate automatic adjustment device for a corrugated production line, including: a main housing, an operation cavity is arranged inside the main housing, a steam generator is fixedly connected above the main housing, an air pump is fixedly connected above the main housing close to the steam generator, a partition plate is fixedly connected inside the operation cavity, a steam heating and compaction mechanism is fixedly connected inside the operation cavity, two groups of moisture exhaust fans are fixedly connected inside the operation cavity, a conveyor belt is arranged below the operation cavity, and a corrugated board to be processed is arranged above the conveyor belt;

[0005] The steam heating and compaction mechanism includes an electric telescopic rod, a heating plate is fixedly connected below the electric telescopic rod, a heating tube is fixedly connected inside the heating plate, a punching mesh plate is fixedly connected below the heating plate, side fixing blocks are fixedly connected on both sides of the heating plate, a limiting sliding hole is arranged on the side fixing blocks, a fixed base is arranged below the side fixing blocks, a limiting sliding rod is fixedly connected above the fixed base, a support spring is sleeved outside the limiting sliding rod, and a compaction roller is rotatably connected below the fixed base.

[0006] As a further scheme of the utility model: The number of the electric telescopic rods is two groups, the electric telescopic rods are fixedly connected inside the operation cavity, and the movable ends of the electric telescopic rods are fixedly connected with the heating plate.

[0007] As a further solution of the present utility model: The heating tube is connected to an external power supply through an electric wire.

[0008] As a further solution of the present utility model: The number of the side fixing blocks and the fixing base is both set to two groups. Each group of the side fixing blocks is provided with two groups of limiting sliding holes, and two groups of limiting sliding rods are fixedly connected above each group of the fixing bases.

[0009] As a further solution of the present utility model: The limiting sliding rods are adapted to the limiting sliding holes. A stop block is fixedly connected above the limiting sliding rods to prevent the limiting sliding rods from sliding out of the limiting sliding holes. The fixing base is slidably connected to the side fixing blocks through the limiting sliding rods.

[0010] As a further solution of the present utility model: The air outlet end of the steam generator is communicated with the air inlet end of the air pump through a pipeline, and the air outlet end of the air pump is communicated with the inside of the heating plate through a pipeline.

[0011] As a further solution of the present utility model: The steam heating and compaction mechanism and the two groups of moisture exhaust fans are respectively located at both ends of the partition plate.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. In the present utility model, through the design of the steam heating and compaction mechanism, the device can quickly and evenly increase the temperature of the steam in the heating plate, and transfer the heat evenly to the corrugated board to be processed through the punching mesh plate. At the same time, with the use of the compaction roller, it can ensure that the corrugated board is evenly compacted while being heated, thereby enhancing the structure and performance of the corrugated board.

[0014] 2. In the present utility model, through the design of the support springs, when the compaction roller compacts the corrugated board, it can provide an effective buffering effect, reduce the damage to the corrugated board caused by direct impact, and apply pressure evenly. This design not only protects the corrugated board but also extends the service life of the compaction roller.

[0015] 3. In the present utility model, through the precise control of the electric telescopic rod, the stable lifting and flexible adjustment of the heating plate are realized. The heating plate can adjust the distance from the corrugated board to be processed, ensuring that the heat can be transferred to the corrugated board more directly and effectively, and also enabling the compaction roller to better fit the corrugated board. This design enables the device to adapt to the processing requirements of corrugated boards with different thicknesses and materials, improving the flexibility and adaptability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the overall structural schematic diagram of the present utility model;

[0017] Figure 2 is the structural schematic diagram of the second perspective of the present utility model;

[0018] Figure 3 is a schematic structural view of the operation chamber in the present utility model;

[0019] Figure 4 is a schematic structural view of the steam heating and compaction mechanism in the present utility model;

[0020] Figure 5 is a schematic structural view of the heating tube in the present utility model.

[0021] In the figure: 1, main housing; 2, operation chamber; 3, steam generator; 4, air pump; 5, partition board; 6, steam heating and compaction mechanism; 61, electric telescopic rod; 62, heating plate; 63, heating tube; 64, punching mesh plate; 65, side fixing block; 66, limiting sliding hole; 67, limiting sliding rod; 68, fixed base; 69, support spring; 610, compaction roller; 7, moisture exhaust fan; 8, conveyor belt; 9, corrugated board to be processed. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. The embodiments of the present utility model will be described below according to its overall structure.

[0024] Refer to Figures 1 to 5, in the embodiment of the present utility model, an automatic adjustment device for a hot plate of a corrugated production line includes: a main housing 1, an operation chamber 2 is provided inside the main housing 1, a steam generator 3 is fixedly connected above the main housing 1, an air pump 4 is fixedly connected above the main housing 1 close to the steam generator 3, a partition plate 5 is fixedly connected inside the operation chamber 2, a steam heating and compaction mechanism 6 is fixedly connected inside the operation chamber 2, two groups of moisture exhaust fans 7 are fixedly connected inside the operation chamber 2, a conveyor belt 8 is arranged below the operation chamber 2, and a corrugated board 9 to be processed is arranged above the conveyor belt 8;

[0025] The steam heating and compaction mechanism 6 includes electric telescopic rods 61, the number of the electric telescopic rods 61 is two groups, the electric telescopic rods 61 are fixedly connected inside the operation chamber 2, the movable ends of the electric telescopic rods 61 are fixedly connected with a heating plate 62, a heating plate 62 is fixedly connected below the electric telescopic rods 61, a heating tube 63 is fixedly connected inside the heating plate 62, the heating tube 63 is connected to an external power supply through an electric wire, a punching mesh plate 64 is fixedly connected below the heating plate 62, side fixing blocks 65 are fixedly connected on both sides of the heating plate 62, a limiting sliding hole 66 is opened in the side fixing block 65, a fixed base 68 is arranged below the side fixing block 65, a limiting sliding rod 67 is fixedly connected above the fixed base 68, a support spring 69 is sleeved outside the limiting sliding rod 67, a compaction roller 610 is rotatably connected below the fixed base 68, the number of the side fixing blocks 65 and the fixed bases 68 is two groups respectively, two groups of limiting sliding holes 66 are opened in each group of side fixing blocks 65, two groups of limiting sliding rods 67 are fixedly connected above each group of fixed bases 68, the limiting sliding rods 67 are adapted to the limiting sliding holes 66, a stop block is fixedly connected above the limiting sliding rods 67 to prevent the limiting sliding rods 67 from sliding out of the limiting sliding holes 66, the fixed base 68 is slidably connected with the side fixing block 65 through the limiting sliding rod 67, the air outlet end of the steam generator 3 is communicated with the air inlet end of the air pump 4 through a pipeline, the air outlet end of the air pump 4 is communicated with the inside of the heating plate 62 through a pipeline, and the steam heating and compaction mechanism 6 and the two groups of moisture exhaust fans 7 are respectively located at both ends of the partition plate 5.

[0026] The working principle of the present utility model is: when the steam generator 3 is started, steam enters the air pump 4 through a pipeline, the air pump 4 transports the steam to the inside of the heating plate 62. At the same time, the heating tube 63 inside the heating plate 62 is connected to an external power supply and starts to heat, rapidly increasing the temperature of the steam inside the heating plate 62 through the electrothermal heating method. The high-temperature heat is uniformly transferred to the corrugated board 9 to be processed below through the punching mesh plate 64 along with the high-temperature steam. The uniform punching of the punching mesh plate 64 ensures that the heat can be evenly distributed, avoiding the problems of local overheating or underheating of the corrugated board. By controlling the air pump 4, the heating intensity can be precisely adjusted to adapt to different corrugated boards and fixing glues;

[0027] During the heating process, the electric telescopic rod 61 adjusts its length according to preset processing parameters or the instructions of the operator. Through precise control, the heating plate 62 can adjust the distance from the corrugated board 9 to be processed, ensuring that heat can be transferred to the corrugated board more directly and effectively. Also, the compaction roller 610 is adjusted to fit the corrugated board 9 to be processed, and pressure is applied by the compaction roller 610 below to compact the corrugated board 9 to be processed, enhancing its structure and performance. The coordinated operation of the compaction roller 610 and the heating plate 62 ensures a good bonding effect while the corrugated board is being heated. When the compaction roller 610 compacts the corrugated board 9 to be processed, the support spring 69 can provide a certain buffering effect, reducing the direct impact of the compaction roller 610 on the corrugated board 9 to be processed, preventing damage to the corrugated board 9 to be processed caused by the direct pressure of the electric telescopic rod 61, and providing a uniform and stable compaction effect;

[0028] During the heating and compaction processes, the two groups of dehumidifying fans 7 inside the operation chamber 2 start to work. By generating a strong airflow, they discharge the excess moisture generated during the heating process from the operation chamber 2, keeping the operation environment dry and clean. This dehumidifying design not only improves the processing quality of the corrugated board but also extends the service life of the device.

[0029] The above is only the preferred specific implementation mode of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent replacements or changes, shall be covered by the protection scope of the present utility model.

Claims

1. An automatic adjustment device for hot plates in a corrugated production line, characterized in that: include: A main shell (1), an operating chamber (2) is provided inside the main shell (1), a steam generator (3) is fixedly connected to the top of the main shell (1), an air pump (4) is fixedly connected to the top of the main shell (1) close to the steam generator (3), a partition plate (5) is fixedly connected to the inside of the operating chamber (2), a steam heating and compacting mechanism (6) is fixedly connected to the inside of the operating chamber (2), two groups of dehumidification fans (7) are fixedly connected to the inside of the operating chamber (2), a conveyor belt (8) is arranged below the operating chamber (2), and a corrugated board (9) to be processed is arranged above the conveyor belt (8); The steam heating compacting mechanism (6) comprises an electric telescopic rod (61), a heating plate (62) is fixedly connected to the bottom of the electric telescopic rod (61), a heating tube (63) is fixedly connected to the inner side of the heating plate (62), a perforated mesh plate (64) is fixedly connected to the bottom of the heating plate (62), side fixing blocks (65) are fixedly connected to both sides of the heating plate (62), a limiting sliding hole (66) is provided on the side fixing block (65), a fixed base (68) is arranged below the side fixing block (65), a limiting sliding rod (67) is fixedly connected to the top of the fixed base (68), a supporting spring (69) is sleeved on the outer side of the limiting sliding rod (67), and a compacting roller (610) is rotatably connected to the bottom of the fixed base (68).

2. The automatic hot plate adjustment device for a corrugated production line according to claim 1 is characterized in that: The number of the electric telescopic rods (61) is two groups, the electric telescopic rods (61) are fixedly connected to the inside of the operating chamber (2), and the movable ends of the electric telescopic rods (61) are fixedly connected to the heating plate (62).

3. The automatic hot plate adjustment device for a corrugated production line according to claim 1 is characterized in that: The heating tube (63) is connected to an external power source via an electric wire.

4. The automatic hot plate adjustment device for a corrugated production line according to claim 1 is characterized in that: The side fixing blocks (65) and the fixing bases (68) are each provided with two groups, each group of the side fixing blocks (65) is provided with two groups of limiting sliding holes (66), and each group of the fixing bases (68) is fixedly connected with two groups of limiting sliding rods (67) above.

5. The automatic hot plate adjustment device for a corrugated production line according to claim 1, characterized in that: The limiting slide bar (67) is matched with the limiting slide hole (66), and a stopper is fixedly connected above the limiting slide bar (67) to prevent the limiting slide bar (67) from sliding out of the limiting slide hole (66). The fixed base (68) is slidably connected to the side fixed block (65) through the limiting slide bar (67).

6. The automatic hot plate adjustment device for a corrugated production line according to claim 1, characterized in that: The gas outlet end of the steam generator (3) is connected to the gas inlet end of the air pump (4) through a pipeline, and the gas outlet end of the air pump (4) is connected to the inside of the heating plate (62) through a pipeline.

7. The automatic hot plate adjustment device for a corrugated production line according to claim 1, characterized in that: The steam heating and compacting mechanism (6) and the two groups of dehumidification fans (7) are respectively located at two ends of the partition plate (5).